Hydrodynamic cavitation device for sludge wall breaking

By introducing ultrasonic and rotating impeller technology into the hydraulic cavitation device, a large number of bubbles and hydroxyl groups are generated, which solves the problem of low wall breaking efficiency of sludge, significantly improves the wall breaking effect of sludge, the impurity removal and dissolved oxygen rate of membrane biological reaction tanks.

CN222781445UActive Publication Date: 2025-04-22HUIZHOU UNIV
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Patent Information

Application Number
CN202421093944.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-22
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing hydraulic cavitation devices are inefficient during the sludge wall breaking process, resulting in a small number of cavitations, which affects the impurity removal effect and dissolved oxygen rate in the membrane biological reaction tank.

Method used

A hydraulic cavitation device for sludge wall breaking is designed. By installing a rotating motor, a transmission shaft, a rotating disc and a transducer in the main body of the cavitation equipment, a large number of bubbles and hydroxyl groups are generated by ultrasonic waves and rotating impellers, thereby improving the wall breaking efficiency of sludge.

Benefits of technology

By increasing the formation of bubbles and hydroxyl groups, the wall breaking efficiency of the sludge is significantly improved, and the impurity removal effect and dissolved oxygen rate in the membrane biological reaction tank are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydrodynamic cavitation device for sludge wall breaking, which relates to the technical field of sewage treatment equipment and comprises a wall breaking box, a cavitation equipment main body is mounted on one side of the wall breaking box, a water inlet is mounted on the outer wall of the side surface of the cavitation equipment main body, and a rotating motor is fixed on one side, far away from the water inlet, of the outer wall of the side surface of the cavitation equipment main body. A transmission shaft is inserted into the inner wall of the cavitation equipment body, two sets of rotating discs are installed on the outer wall of the transmission shaft and symmetrically distributed on the outer wall of the transmission shaft, multiple sets of cavitation grooves are formed in the outer wall of the side face of each rotating disc and evenly distributed in the outer wall of the side face of the corresponding rotating disc, and two sets of transducers are installed on the inner wall of the cavitation equipment body. The two transducers are symmetrically distributed on the inner wall of the cavitation equipment body, and a water outlet is formed in the side, close to the water inlet, of the outer wall of the side face of the cavitation equipment body. The wall breaking efficiency of the device can be improved, and the wall breaking effect of the device can be enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to a hydraulic cavitation device for sludge wall breaking. Background Art

[0002] Sewage treatment equipment usually includes multiple treatment units such as pretreatment, biochemical treatment, sedimentation / filtration, and disinfection. The membrane bioreactor is equipped with membrane components for microbial implantation and aeration equipment to increase the dissolved oxygen rate. As the use time increases: 1. The membrane components will be covered with a large amount of solid particles, grease and other impurities, affecting the microbial treatment efficiency on the membrane components; 2. Organic pollutants will breed in the membrane bioreactor, and the use of chemical agents for disinfection will lead to increased costs, environmental pollution and human health; 3. The aeration system in the membrane bioreactor not only consumes a lot of electricity, but is also prone to blockage, which will lead to membrane pool pollution, and may eventually cause equipment corrosion and impurity deposition.

[0003] With the emergence of hydraulic cavitation technology, a more advanced, environmentally friendly and efficient solution is provided for the above problems of membrane bioreactors. This technology is based on the principle of liquid dynamics. By controlling the size and shape of slits or pores, the local pressure of the liquid is reduced when it flows at high speed. When the pressure is lower than the saturated vapor pressure of the liquid, a large number of cavitation bubbles that continue to collapse will be generated. When the cavitation bubbles collapse, they will form high-energy impacts and jets on the surrounding liquid, which can separate solid particles, grease and other impurities from the water. At the same time, under the action of this high energy, the liquid is cracked into active oxygen atoms and hydroxyl free radicals, and recombined to form hydrogen peroxide. The free radicals have strong oxidizing properties and can effectively degrade organic pollutants, biodegradable substances, and increase the dissolved oxygen rate. Compared with the aeration system, it consumes less power and is not prone to blockage and other problems. However, the existing hydraulic cavitation generator has an unreasonable structural design, insufficient liquid lift, resulting in insufficient flow speed, and a small number of cavitation bubbles, resulting in poor impurity removal effect and insufficient dissolved oxygen rate in the membrane bioreactor.

[0004] For example, in a patent of a hydraulic cavitation device and its sewage treatment equipment (Announcement No.: CN117361686A), it includes a shell with a bubble feeding chamber, a water inlet and a water outlet are respectively provided at the bottom and top of the shell, a rotating impeller is provided in the bubble feeding chamber, a filter screen is provided at the water inlet, a venturi tube is provided at the water outlet, and a porous plate is provided at the outlet of the venturi tube. The sewage treatment equipment includes a grid pool, a regulating pool, an anaerobic pool, an anoxic pool, an aerobic pool, a membrane biological reactor and a clear water pool arranged in sequence, and a hydraulic cavitation device is installed at the bottom of the membrane biological reactor. The position and structure of the water inlet and the water outlet are reasonably designed, the liquid travel path is short, the flow rate consumption is low, and the rotation of the rotating impeller can provide a strong lift for the liquid, provide a higher flow rate and pressure for the liquid, increase the liquid flow rate, promote the generation of a large number of bubbles, ensure the dissolved oxygen effect and impurity removal effect, aeration has no dead angle, and the bubble hole is not easy to be blocked.

[0005] The above patent increases the liquid flow rate by rotating the impeller and the venturi tube, promotes the generation of a large number of bubbles, and ensures the dissolved oxygen effect and impurity removal effect. In daily use, due to the installation of the venturi tube, the power required for the rotating impeller to rotate is of a certain intensity, and the bubbles generated by the holes on the impeller rotating in the water flow are limited, which affects the number of hydroxyl groups generated and reduces the wall breaking efficiency of the device. Therefore, it is necessary to invent a hydraulic cavitation device for sludge wall breaking to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a hydraulic cavitation device for sludge wall breaking, so as to solve the problem of low wall breaking efficiency proposed in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic cavitation device for sludge wall breaking, comprising a wall breaking box, a cavitation equipment body is installed on one side of the wall breaking box, a water inlet is installed on the side outer wall of the cavitation equipment body, a rotating motor is fixed on the side outer wall of the cavitation equipment body away from the water inlet, a transmission shaft is plugged into the inner wall of the cavitation equipment body, two groups of rotating disks are installed on the outer wall of the transmission shaft, the two groups of rotating disks are symmetrically distributed on the outer wall of the transmission shaft, a plurality of cavitation grooves are arranged on the side outer wall of the rotating disk, the plurality of cavitation grooves are evenly distributed on the side outer wall of the rotating disk, two groups of transducers are installed on the inner wall of the cavitation equipment body, the two groups of transducers are symmetrically distributed on the inner wall of the cavitation equipment body, and a water outlet is installed on the side outer wall of the cavitation equipment body close to the water inlet.

[0008] Preferably, a sludge pump is installed on the back outer wall of the wall-breaking box, and a centrifugal device is installed on the bottom inner wall of the wall-breaking box.

[0009] Preferably, a compressor is installed on the top outer wall of the wall-breaking box.

[0010] Preferably, a plurality of groups of electric heating plates are installed on the inner wall of the wall-breaking box, and the plurality of groups of electric heating plates are evenly distributed on the inner wall of the wall-breaking box.

[0011] Preferably, a temperature sensor is installed on the top inner wall of the wall-breaking box, and a pressure sensor is installed on one side of the temperature sensor.

[0012] Preferably, a liquid crystal display screen is installed on the outer wall of the wall-breaking box, and a temperature control element is installed on one side of the liquid crystal display screen.

[0013] Preferably, a discharge port is installed on the side outer wall of the wall-breaking box.

[0014] Technical effects and advantages of the utility model:

[0015] 1. In the utility model, water flows through the water inlet and is introduced into the connected cavitation equipment body. The energized operation of the rotating motor can drive the two sets of rotating disks embedded in the outer wall to rotate through the connected transmission shaft. The multiple sets of cavitation grooves on the outer wall of the rotating disk can generate bubbles under the impact of the water flow introduced from the water inlet, and the ultrasonic waves generated by the energization of the two sets of transducers on the inner wall of the cavitation equipment body can be transmitted and vibrated in the water flow, thereby generating more bubbles and hydroxyl groups, and the water flow generating hydroxyl bubbles can be transmitted to the connected wall breaking box through the water outlet, so as to fully react with the sludge in the wall breaking box, thereby improving the wall breaking efficiency of the device;

[0016] 2. In the utility model, the sludge can be transferred to the connected wall-breaking box through the sludge pump. The centrifugal equipment on the inner wall of the bottom of the wall-breaking box is powered on to fully mix the sludge and the hydroxyl group. The operation of the compressor on the top of the device can provide a certain air pressure change in the device. The power-on operation of multiple groups of electric heating plates on the inner wall of the wall-breaking box can provide temperature for the active substances in the sludge in the device. The data monitored by the operation of the temperature sensor and the pressure sensor inside the device can be transmitted to the LCD screen. The temperature and air pressure in the device are adjusted by the temperature control element to provide suitable reaction conditions for the active substances in the sludge. The sludge after wall-breaking can be discharged through the discharge port to enhance the wall-breaking effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a hydraulic cavitation device for sludge wall breaking.

[0019] Figure 2 The utility model is a schematic diagram of the top view of the structure of a hydraulic cavitation device for sludge wall breaking.

[0020] Figure 3 The utility model is a schematic diagram of the structure of a hydraulic cavitation device for sludge wall breaking in a bottom view.

[0021] Figure 4 It is a schematic diagram of the anatomical structure of the hydraulic cavitation device of the utility model.

[0022] Figure 5 It is a schematic diagram of the anatomical structure of the wall-breaking box of the utility model.

[0023] In the figure: 1. Wall breaking box; 2. Cavitation equipment body; 3. Water inlet; 4. Rotating motor; 5. Transmission shaft; 6. Rotating disk; 7. Cavitation tank; 8. Transducer; 9. Water outlet; 10. Sludge pump; 11. Centrifugal equipment; 12. Compressor; 13. Electric heater; 14. Temperature sensor; 15. Pressure sensor; 16. LCD display; 17. Temperature control element; 18. Discharge port. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] The utility model provides Figure 1-4The hydraulic cavitation device for sludge wall breaking shown in the figure comprises a wall breaking box 1, a cavitation device body 2 is installed on one side of the wall breaking box 1, wherein the user can install the cavitation device body 2 on one side of the wall breaking box 1, the cavitation device body 2 is connected to the wall breaking box 1 through a water outlet 9, so that the water flow inside the cavitation device body 2 can be introduced into the wall breaking box 1 through the water outlet 9, and the side outer wall of the cavitation device body 2 is installed with a water inlet 3, wherein the user can install the water inlet 3 on the side outer wall of the cavitation device body 2, and the water inlet 3 is connected to a water source, so that the water flow The water can be introduced into the cavitation device body 2 through the water inlet 3. A rotating motor 4 is fixed on the side of the outer wall of the cavitation device body 2 away from the water inlet 3. A transmission shaft 5 is inserted into the inner wall of the cavitation device body 2. The user can insert the transmission shaft 5 into the inner wall of the cavitation device body 2 and fix it on the cavitation device body 2 so that the rotor in the rotating motor 4 is connected to the transmission shaft 5, so that the power-on operation of the rotating motor 4 can drive the transmission shaft 5 to rotate in the cavitation device body 2. Two sets of rotating disks 6 are installed on the outer wall of the transmission shaft 5, and the two sets of rotating disks 6 are symmetrically distributed on the transmission shaft. 5, the outer wall of the side of the rotating disk 6 is provided with multiple groups of cavitation grooves 7, and the multiple groups of cavitation grooves 7 are evenly distributed on the outer wall of the side of the rotating disk 6, wherein the user can symmetrically fit the two groups of rotating disks 6 on the outer wall of the transmission shaft 5, and the outer wall of the rotating disk 6 is provided with multiple groups of cavitation grooves 7, so that the water flow introduced by the water inlet 3 can impact the cavitation grooves 7 with the rotation of the rotating disk 6 to generate bubbles, and the inner wall of the cavitation device body 2 is installed with two groups of transducers 8, and the two groups of transducers 8 are symmetrically distributed on the inner wall of the cavitation device body 2, wherein the user can symmetrically fit the two groups of transducers 8 on the outer wall of the cavitation device body 2 Symmetrically installed on the inner wall of the cavitation equipment body 2, the ultrasonic wave generated by the transducer 8 when it is powered on can generate more bubbles and hydroxyl free radicals in the water flow vibration. A water outlet 9 is installed on the side outer wall of the cavitation equipment body 2 close to the water inlet 3. The user can connect the two ends of the water outlet 9 to the wall breaking box 1 and the cavitation equipment body 2 respectively, so that the hydroxyl generated in the water flow in the cavitation equipment body 2 can be transmitted to the wall breaking box 1 through the water outlet 9. The hydroxyl can break the cell wall of the active substance in the sludge, thereby improving the operating efficiency of the device.

[0026] A sludge pump 10 is installed on the back outer wall of the wall-breaking box 1, and a centrifugal device 11 is installed on the bottom inner wall of the wall-breaking box 1. The user can install the sludge pump 10 on the back outer wall of the wall-breaking box 1, so that the operation of the sludge pump 10 can absorb and transfer the sludge to the wall-breaking box 1. The centrifugal device 11 is installed on the bottom inner wall of the wall-breaking box 1. The centrifugal device 11 includes a motor, a transmission rod and a transmission fan blade, so that the operation of the centrifugal device 11 can mix the sludge in the water flow to complete sufficient wall breaking.

[0027] A compressor 12 is installed on the top outer wall of the wall-breaking box 1, and the user can connect the compressor 12 to the top inner wall of the wall-breaking box 1, so that the compressor 12 can be powered on to absorb and transmit the external air to the wall-breaking box 1, so that the internal environmental air pressure of the wall-breaking box 1 can be changed.

[0028] The inner wall of the wall-breaking box 1 is installed with multiple groups of electric heating plates 13, which are evenly distributed on the inner wall of the wall-breaking box 1. The user can evenly install the electric heating plates 13 on the inner wall of the wall-breaking box 1 so that the electric heating plates 13 can heat up the internal water flow when powered on, thereby providing a suitable reaction environment for the active substances in the sludge in the wall-breaking box 1.

[0029] A temperature sensor 14 is installed on the top inner wall of the wall breaking box 1, and a pressure sensor 15 is installed on one side of the temperature sensor 14. The user can symmetrically install the temperature sensor 14 and the pressure sensor 15 on the top inner wall of the wall breaking box 1 to ensure a firm connection between the temperature sensor 14, the pressure sensor 15 and the wall breaking box 1.

[0030] A liquid crystal display screen 16 is installed on the outer wall of the wall breaking box 1, and a temperature control element 17 is installed on one side of the liquid crystal display screen 16. The user can install the liquid crystal display screen 16 on the outer wall of the wall breaking box 1 and the temperature control element 17 on one side. The data monitored by the temperature sensor 14 and the pressure sensor 15 in the device can be transmitted to the liquid crystal display screen 16 for display, and the temperature of the electric heating plate 13 in the device can be adjusted through the temperature control element 17, and the operating power of the compressor 12 on the top of the device can be adjusted through the liquid crystal display screen 16, so that the device is convenient for the staff to operate.

[0031] A discharge port 18 is installed on the side outer wall of the wall breaking box 1, and the user can install the discharge port 18 on the side outer wall of the wall breaking box 1, and an electromagnetic valve is installed on the back inner wall of the discharge port 18, so that the sludge after the wall breaking reaction inside the wall breaking box 1 can be discharged through the discharge port 18, thereby improving the wall breaking effect of the device.

[0032] Working principle: water flows into the connected cavitation equipment body 2 through the water inlet 3, and the energized operation of the rotating motor 4 can drive the two sets of rotating disks 6 embedded in the outer wall to rotate through the connected transmission shaft 5. The multiple sets of cavitation grooves 7 on the outer wall of the rotating disk 6 can generate bubbles under the impact of the water flow introduced by the water inlet 3, and the ultrasonic waves generated by the energization of the two sets of transducers 8 on the inner wall of the cavitation equipment body 2 can be transmitted and vibrated in the water flow, thereby generating more bubbles and hydroxyl groups, and the water flow that generates hydroxyl bubbles can be transmitted to the connected wall-breaking box 1 through the water outlet 9, so as to fully react with the sludge in the wall-breaking box 1 and improve the wall-breaking efficiency of the device; the sludge can be transmitted to the connected wall-breaking box 1 through the sludge pump 10, and the bottom inner wall of the wall-breaking box 1 The centrifugal device 11 is powered on and operated to fully mix the sludge and the hydroxyl group. The operation of the compressor 12 on the top of the device can provide a certain air pressure change in the device. The power supply of multiple sets of electric heating plates 13 on the inner wall of the wall breaking box 1 can provide temperature for the active substances in the sludge in the device. The data monitored by the operation of the temperature sensor 14 and the pressure sensor 15 inside the device can be transmitted to the LCD screen 16. The temperature and air pressure in the device are adjusted by the temperature control element 17 to provide suitable reaction conditions for the active substances in the sludge. The sludge after wall breaking can be discharged through the discharge port 18 to enhance the wall breaking effect of the device, thereby realizing a hydraulic cavitation device for sludge wall breaking with the function of improving the wall breaking efficiency and enhancing the wall breaking effect.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A hydraulic cavitation device for sludge wall breaking, comprising a wall breaking box (1), characterized in that: A cavitation device body (2) is installed on one side of the wall-breaking box (1), a water inlet (3) is installed on the side outer wall of the cavitation device body (2), a rotating motor (4) is fixed on the side outer wall of the cavitation device body (2) away from the water inlet (3), a transmission shaft (5) is inserted into the inner wall of the cavitation device body (2), two groups of rotating disks (6) are installed on the outer wall of the transmission shaft (5), and the two groups of rotating disks (6) are symmetrically distributed on the outer wall of the transmission shaft (5), and the side outer wall of the rotating disk (6) is provided with a plurality of cavitation grooves (7), and the plurality of cavitation grooves (7) are evenly distributed on the side outer wall of the rotating disk (6), two groups of transducers (8) are installed on the inner wall of the cavitation device body (2), and the two groups of transducers (8) are symmetrically distributed on the inner wall of the cavitation device body (2), and a water outlet (9) is installed on the side outer wall of the cavitation device body (2) close to the water inlet (3).

2. A hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: A sludge pump (10) is installed on the back outer wall of the wall-breaking box (1), and a centrifugal device (11) is installed on the bottom inner wall of the wall-breaking box (1).

3. The hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: A compressor (12) is installed on the top outer wall of the wall-breaking box (1).

4. The hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: The inner wall of the wall-breaking box (1) is installed with multiple groups of electric heating plates (13), and the multiple groups of electric heating plates (13) are evenly distributed on the inner wall of the wall-breaking box (1).

5. The hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: A temperature sensor (14) is installed on the top inner wall of the wall-breaking box (1), and a pressure sensor (15) is installed on one side of the temperature sensor (14).

6. The hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: The outer wall of the wall-breaking box (1) is installed with a liquid crystal display screen (16), and a temperature control element (17) is installed on one side of the liquid crystal display screen (16).

7. The hydraulic cavitation device for sludge wall breaking according to claim 1, characterized in that: A discharge port (18) is installed on the side outer wall of the wall-breaking box (1).

Citation Information

Patent Citations

  • Hydrodynamic cavitation device and sewage treatment equipment thereof

    CN117361686A