Dye device with timing function

By introducing a timing unit and an automatic take-out device with timing function into the dye device, the problem of cumbersome and easy to remember and mix manually is solved, and automatic take-out is realized, improving the efficiency and accuracy of dye impregnation and dyeing.

CN222781808UActive Publication Date: 2025-04-22LIUZHOU VOCATIONAL & TECHN COLLEGE +1
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Patent Information

Application Number
CN202421525133.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-04-22
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

Existing dye devices require manual timing to remove the fabric, which makes the timing complicated and easy to remember and mix, resulting in the fabric being invalid.

Method used

A dye device with a timing function is designed, including a timing unit and a take-out device controlled by the timing unit, which can automatically remove the fabric according to the set time.

Benefits of technology

The automatic removal process without intervention is realized, which avoids the cumbersome and errors of manual timing and improves the efficiency and accuracy of dye dipping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cloth dip dyeing, and particularly relates to a dye device with a timing function. The taking-out devices are arranged above the device body, the upper portion of the device body is communicated with the interior of the device body, the loading and unloading units are connected with the taking-out devices, and the multiple sets of taking-out devices are arranged according to the total length of the device body; the timing unit is arranged on one side of the device body and electrically connected with the taking-out device. The take-out time of the take-out device above the corresponding dye tank is input in the timing unit according to the type of the cloth in the dye tank, the take-out device automatically takes out the cloth in the dye tank after the time is up, manual intervention is not needed in the process, the take-out device above each dye tank independently carries out timing, and the time is saved. Therefore, various kinds of cloth can be dip-dyed at a time without worrying that the taking-out time of the various kinds of cloth is remembered, the dip-dyeing efficiency is improved, the tedious degree of dip-dyeing work is reduced, and meanwhile manpower resources are saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cloth dyeing, and particularly relates to a dye device with a timing function. Background Art

[0002] The dyeing device usually puts a large amount of dye liquid in a large dyeing tank, puts the fabric to be dyed into the large dyeing tank, and then dyes the fabric to be dyed by immersion dyeing. After dyeing is completed, the fabric is taken out. The existing dyeing method is to put multiple fabrics into the dyeing tank at one time, and then calculate the dyeing market according to the type of fabric, and take them out at a fixed time. However, this method usually requires manual timing to take out the fabric on time. Since the dyeing time of different fabrics is different, manual timing is cumbersome, and it is easy to mix up the taking-out time of multiple fabrics, or miss the taking-out time when busy with other work, making the fabric scrapped.

[0003] In view of this, the utility model proposes a dye device with a timing function to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a dye device with a timing function, so as to overcome the defect that the existing cloth dye device cannot be automatically taken out at a fixed time. The specific technical solution is as follows:

[0005] A dye device with a timing function comprises a device body, a dye tank is provided inside the device body, the dye tank is filled with dye, a loading and unloading unit for loading and unloading cloth is provided above the dye tank, and further comprises:

[0006] Taking-out device: the taking-out device is arranged above the device body, the top of the device body is communicated with the interior, the loading and unloading unit is connected with the taking-out device, and the taking-out device is arranged in multiple groups according to the total length of the device body;

[0007] Timing unit: The timing unit is arranged on one side of the device body and is electrically connected to the taking-out device. The timing unit can control the taking-out device to take the loading and unloading unit out of the dye tank.

[0008] Preferably, the taking-out device includes two taking-out rods vertically installed above the device body, the taking-out rods are symmetrically arranged above the device body, and the opposite surfaces of the two symmetrical taking-out rods are provided with a driving unit and a loading and unloading unit. The driving unit is connected to the loading and unloading unit and is used to adjust the height of the loading and unloading unit relative to the device body, and the driving unit is electrically connected to the timing unit.

[0009] Preferably, the driving unit includes a driving motor and a screw rod, the driving motor is fixedly connected above each removal rod, the output end of the driving motor is fixedly connected to the screw rod, the screw rod extends to the bottom of the device body, a moving unit is arranged in the middle of the screw rod, a threaded hole is opened in the middle of the moving unit to cooperate with the screw rod thread, the two ends of the loading and unloading unit are respectively arranged at two symmetrical moving units, and the driving motor is electrically connected to the timing unit.

[0010] Preferably, the moving unit is fixedly connected to the loading and unloading unit.

[0011] Preferably, the moving unit includes a moving part and a contact part, the moving part is connected to the screw rod, the bottom of the contact part contacts the loading and unloading unit, the top of the loading and unloading unit is connected to the top of the removal rod by a spring, the contact part is provided with an opening for passing the spring from the side, a release unit is provided between the contact part and the moving part, the release unit is connected to the contact part, and the release unit is used to drive the contact part away from or close to the moving part.

[0012] Preferably, the release unit comprises an electric push rod, a fixed end of the electric push rod is fixedly connected to the moving part, an output end of the electric push rod is fixedly connected to the contact part, and the electric push rod is electrically connected to the timing unit.

[0013] Preferably, the release unit comprises an electric push rod, a fixed end of the electric push rod is fixedly connected to the moving part, an output end of the electric push rod is fixedly connected to the contact part, and the electric push rod is electrically connected to the timing unit.

[0014] Preferably, the height of the side of the device body is at least twice the height of the dye liquid level.

[0015] Preferably, the timing unit includes a timer and an alarm, the timer is provided with a display screen, the timer is provided with a processor inside, and the alarm is arranged above the timer.

[0016] Preferably, the alarm is a light alarm or a sound alarm.

[0017] Compared with the existing technology, the utility model has the following beneficial effects:

[0018] The utility model discloses a dye device with a timing function, by setting a timing unit and a taking-out device controlled by the timing unit, inputting the taking-out time of the taking-out device above the corresponding dye slot into the timing unit according to the type of cloth located in the dye slot, and the taking-out device automatically takes out the cloth in the dye slot after the time is up, and the process does not require manual intervention, and the taking-out device above each dye slot is independently timed, so that multiple cloths can be dyed at one time without worrying about mixing up the taking-out times of multiple cloths, thereby increasing the efficiency of dyeing, reducing the tediousness of dyeing work, and saving human resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 is a cross-sectional view of embodiment 1 of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the connection between the loading and unloading unit and the taking-out device in Embodiment 2 of the present utility model;

[0023] Figure 4 It is a top view of the connection between the loading and unloading unit and the taking-out device of Embodiment 2 of the present utility model;

[0024] Figure 5 It is a schematic diagram of the connection between the cloth and the loading and unloading unit 2 in the prior art.

[0025] Description of main reference numerals:

[0026] 1. Device body; 101. Dye tank; 2. Loading and unloading unit; 4. Taking-out device; 5. Timing unit; 401. Taking-out rod; 402. Driving unit; 4021. Driving motor; 4022. Screw rod; 403. Moving unit; 4031. Moving part; 4032. Contact part; 4033. Spring; 4034. Opening; 404. Release unit; 405. Force rod; 501. Display screen. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is a description of the embodiments of the present invention based on its overall structure.

[0031] like Figure 1 The utility model provides a dye device with a timing function, including a device body 1, a dye tank 101 is arranged inside the device body 1, the dye tank 101 is filled with dye, and a loading and unloading unit 2 for loading and unloading cloth is arranged above the dye tank 101, and also includes:

[0032] The taking-out device 4 is arranged above the device body 1, the top of the device body 1 is communicated with the interior, and the loading and unloading unit 2 is connected with the taking-out device 4;

[0033] Timing unit 5 : The timing unit 5 is disposed on one side of the device body 1 and is electrically connected to the taking-out device 4 . The timing unit 5 can control the taking-out device 4 to take the loading and unloading unit 2 out of the dye tank 101 .

[0034] The taking-out device 4 is provided in multiple groups according to the total length of the device body 1, and multiple styles can be provided for selection. The taking-out device 4 includes two taking-out rods 401 vertically installed above the device body 1. The taking-out rods 401 are symmetrically arranged above the device body 1. When there are multiple groups of taking-out devices 4, one group of taking-out devices 4 corresponds to one dye tank 101. The opposite surfaces of the two symmetrical taking-out rods 401 are provided with a driving unit 402 and a loading and unloading unit 2. The driving unit 402 is connected to the loading and unloading unit 2 and is used to adjust the height of the loading and unloading unit 2 relative to the device body 1. The driving unit 402 is electrically connected to the timing unit 5. The loading and unloading unit 2 is used to load and unload fabrics. The specific loading and unloading method is as follows: Figure 5 , a drying rack similar to a spiral line is used, the cloth is placed on the spiral frame below, and a similar spiral frame is used below the cloth to tighten the cloth. The top of the drying rack is mounted on the loading and unloading unit 2 to save space. It can also be suitable for cloth of different lengths. It is more practical. The connection between the spiral frame and the top of the drying rack can be made into a buckle-embedded type, which is convenient for installing spiral line racks of various specifications. For relatively long cloth, it can be spirally stretched and dyed.

[0035] The driving unit 402 includes a driving motor 4021 and a screw rod 4022. The driving motor 4021 is fixedly connected to the top of each removal rod 401. The output end of the driving motor 4021 is fixedly connected to the screw rod 4022. The screw rod 4022 extends to the bottom of the device body 1. A moving unit 403 is arranged in the middle of the screw rod 4022. A threaded hole is opened in the middle of the moving unit 403 to threadably cooperate with the screw rod 4022. The two ends of the loading and unloading unit 2 are respectively arranged at two symmetrical moving units 403. The driving motor 4021 is electrically connected to the timing unit 5.

[0036] During dyeing, the cloth is placed on the loading and unloading unit 2, and then the dyeing time is inputted at the corresponding timing unit 5. After confirming the time, the driving motor 4021 rotates, driving the screw rod 4022 to rotate. When the screw rod 4022 rotates, the moving unit 403 moves along the screw rod 4022, and the loading and unloading unit 2 moves along the taking-out rod 401 into the dye tank 101 until all the cloth is in the dye. The utility model divides the connection method between the moving unit 403 and the loading and unloading unit 2 into the following two embodiments:

[0037] In the first embodiment, the moving unit 403 is fixedly connected to the loading and unloading unit 2 .

[0038] The dyeing process is the same as described above. When the timing time is up, the driving motor 4021 rotates in the opposite direction, driving the screw rod 4022 to rotate in the opposite direction. The moving unit 403 moves upward along the screw rod 4022, driving the loading and unloading unit 2 to move upward, and taking the dyed cloth out of the dye tank 101.

[0039] In the second embodiment, the moving unit 403 includes a moving part 4031 and a contact part 4032. The moving part 4031 is connected to the screw rod 4022. The lower part of the contact part 4032 contacts the loading and unloading unit 2. The upper part of the loading and unloading unit 2 is connected to the upper part of the removal rod 401 by a spring 4033. The contact part 4032 is provided with an opening 4034 for passing the spring 4033 from the side. A release unit 404 is provided between the contact part 4032 and the moving part 4031. The release unit 404 is connected to the contact part 4032. The release unit 404 is used to drive the contact part 4032 away from or close to the moving part 4031.

[0040] When the moving unit 403 is located above the taking-out rod 401, the spring 4033 is in the initial state, and the dyeing process is the same as described above. After the timing time is up, the releasing unit 404 drives the contact part 4032 to break away from the contact with the loading and unloading unit 2. At this time, the loading and unloading unit 2 will move quickly to the top of the taking-out rod 401 under the action of the spring 4033 to quickly take out the cloth. This embodiment is used to take out the cloth quickly and on time.

[0041] The release unit 404 includes an electric push rod (the electric push rod is Figure 4 The electric push rod has a fixed end connected to the moving part 4031, and the output end of the electric push rod is fixedly connected to the contact part 4032. The electric push rod is electrically connected to the timing unit 5. After the timing is over, the electric push rod contracts, driving the contact part 4032 to move toward the moving part 4031, thereby detaching from the loading and unloading unit 2. Considering that the output end of the electric push rod has insufficient circumferential force bearing capacity, this embodiment further provides at least one force-bearing rod 405 at one end of the contact part 4032 close to the moving part 4031, and a force-bearing hole for passing the force-bearing rod 405 at one end of the moving part 4031 close to the contact part 4032. The force-bearing rod 405 is arranged through the force-bearing hole and can slide in the force-bearing hole. The force-bearing rod 405 is in the force-bearing hole and can give the contact part 4032 a force in the vertical direction to overcome the elastic force of the spring 4033.

[0042] In this embodiment, since the cloth is taken out at a high speed, the dye will splash when it is taken out, so the height of the side of the device body 1 is at least twice the height of the dye liquid level to prevent the dye from splashing.

[0043] The timing unit 5 includes a timer and an alarm, wherein a display screen 501 is provided on the timer, a processor is provided inside the timer, and the alarm is arranged above the timer. The alarm is a light alarm or a sound alarm.

[0044] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but they are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A dye device with a timing function, comprising a device body (1), wherein a dye tank (101) is provided inside the device body (1), wherein the dye tank (101) is filled with dye, and a loading and unloading unit (2) for loading and unloading cloth is provided above the dye tank (101), characterized in that: Also includes: Removal device (4): the removal device (4) is arranged above the device body (1), the top of the device body (1) is communicated with the interior, the loading and unloading unit (2) is connected to the removal device (4), and the removal device (4) is arranged in multiple groups according to the total length of the device body (1); Timing unit (5): The timing unit (5) is arranged on one side of the device body (1) and is electrically connected to the taking-out device (4). The timing unit (5) can control the taking-out device (4) to take the loading and unloading unit (2) out of the dye tank (101).

2. A dye device with a timing function according to claim 1, characterized in that: The taking-out device (4) comprises two taking-out rods (401) vertically mounted above the device body (1); the taking-out rods (401) are symmetrically arranged above the device body (1); the opposite surfaces of the two symmetrical taking-out rods (401) are provided with a driving unit (402) and a loading and unloading unit (2); the driving unit (402) is connected to the loading and unloading unit (2) and is used to adjust the height of the loading and unloading unit (2) relative to the device body (1); and the driving unit (402) is electrically connected to a timing unit (5).

3. A dye device with a timing function according to claim 2, characterized in that: The driving unit (402) comprises a driving motor (4021) and a screw rod (4022). The driving motor (4021) is fixedly connected above each removal rod (401). The output end of the driving motor (4021) is fixedly connected to the screw rod (4022). The screw rod (4022) extends to the lower part of the inside of the device body (1). A moving unit (403) is arranged in the middle of the screw rod (4022). A threaded hole is provided in the middle of the moving unit (403) to be threadedly matched with the screw rod (4022). The two ends of the loading and unloading unit (2) are respectively arranged at two symmetrical moving units (403). The driving motor (4021) is electrically connected to the timing unit (5).

4. A dye device with a timing function according to claim 3, characterized in that: The moving unit (403) is fixedly connected to the loading and unloading unit (2).

5. A dye device with a timing function according to claim 3, characterized in that: The moving unit (403) comprises a moving part (4031) and a contact part (4032), wherein the moving part (4031) is connected to the screw rod (4022), the lower part of the contact part (4032) contacts the loading and unloading unit (2), the upper part of the loading and unloading unit (2) is connected to the upper part of the removal rod (401) by a spring (4033), the contact part (4032) is provided with an opening (4034) for passing the spring (4033) from the side, a release unit (404) is provided between the contact part (4032) and the moving part (4031), the release unit (404) is connected to the contact part (4032), and the release unit (404) is used to drive the contact part (4032) away from or close to the moving part (4031).

6. A dye device with a timing function according to claim 5, characterized in that: The release unit (404) comprises an electric push rod, a fixed end of the electric push rod is fixedly connected to the moving part (4031), an output end of the electric push rod is fixedly connected to the contact part (4032), and the electric push rod is electrically connected to the timing unit (5).

7. A dye device with a timing function according to claim 6, characterized in that: At least one force-bearing rod (405) is provided at one end of the contact portion (4032) close to the moving portion (4031), and a force-bearing hole for passing the force-bearing rod (405) is provided at one end of the moving portion (4031) close to the contact portion (4032), and the force-bearing rod (405) is arranged to pass through the force-bearing hole and can slide in the force-bearing hole.

8. A dye device with a timing function according to any one of claims 5 to 7, characterized in that: The height of the side of the device body (1) is at least twice the height of the dye liquid level.

9. A dye device with a timing function according to any one of claims 1 to 8, characterized in that: The timing unit (5) comprises a timer and an alarm. The timer is provided with a display screen (501). A processor is provided inside the timer. The alarm is arranged above the timer.

10. A dye device with a timing function according to claim 9, characterized in that: The alarm is a light alarm or a sound alarm.