Training device for aircraft duct disassembly and assembly and fuse insurance
By designing an integrated multi-function training device, the problem of single function of existing equipment is solved, multiple operation simulations of aircraft catheters are realized, and students' operating skills and troubleshooting capabilities are improved.
Patent Information
- Application Number
- CN202421427965.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-20
AI Technical Summary
There are various types of equipment used for aircraft hard/hose pipeline construction training, but the functions are single, so it is impossible to realize aircraft hard/hose disassembly, assembly and connection, hard pipe bending, pipe joint production and pressure testing on one device, making it difficult for students to master the composition of the management system and troubleshooting methods.
A training device for aircraft catheter disassembly and assembly and fuse insurance is designed, including the base plate, frame, conduit display area, pressure supply area, oil pipeline disassembly and assembly area, pneumatic pipeline disassembly and assembly area and fuse insurance training area. The hydraulic pressure supply area simulates the disassembly and assembly of oil system pipelines, and the display and assembly of different types of conduits are realized through hooks, and the fuse insurance production experiment is simulated.
It realizes simulation experiment operations such as aircraft hard/hose disassembly and assembly, hard pipe bending, pipe joint production and pressure testing on one device, improving the efficiency of students in mastering the composition of the management system and troubleshooting methods.
Smart Images

Figure CN222784950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of training simulation devices, in particular to a training device for disassembly and assembly of aircraft ducts and fuse protection. Background Art
[0002] In modern aircraft, the piping system is one of the main basic components of the aircraft system. It is used for the transportation and energy transfer of aircraft hydraulics, fuel, oxygen, air, water and other media. The aircraft piping system is composed of conduits, pipe sleeves, outer sleeve nuts, seals, pipe clamps, pipe joints, etc. Once the conduit or joint fails, it will cause system failure, and in serious cases, it will cause the aircraft to crash. Therefore, for aircraft maintenance personnel, mastering the pipeline identification, disassembly and assembly, sealing test and inspection of the piping system is a very important operational skill.
[0003] The standard for setting an aviation fuse is: pass the aviation fuse through a fastener (screw / bolt), then tighten it, and then pass it through another fastener (screw / bolt) and tighten it. The fasteners (screws / bolts) are braked against each other by connecting them in series to prevent the valve from loosening. That is, when a fastener (screw / bolt) tends to loosen, it will pull the fuse, causing the adjacent bolt to tend to tighten.
[0004] Currently, there are various types of equipment used for aircraft hard / soft hose line construction training, but the functions are single. It is impossible to realize aircraft hard / soft hose disassembly and connection, hard pipe bending, pipe joint production and pressure testing on one device. This brings certain difficulties for trainees to master the composition of the management system and troubleshooting methods. Utility Model Content
[0005] In view of this, the utility model provides a training device for aircraft duct disassembly and assembly and fuse insurance. By designing a training device for aircraft duct disassembly and assembly and fuse insurance, the disassembly and assembly of different types of ducts commonly used on aircraft and the fuse insurance making experiments of corresponding joints can be simulated, which solves the problem that the current training equipment for aircraft hard / soft pipe construction has various types and single functions, and it is impossible to complete the simulation experiment operations such as aircraft hard / soft pipe disassembly and assembly connection, hard pipe bending production, pipe joint production and pressure testing on one device, which is convenient for trainees to quickly and efficiently master the composition and troubleshooting methods of the management system.
[0006] In order to solve the above technical problems, the utility model provides a training device for aircraft duct disassembly and fuse insurance, comprising a bottom plate, a frame is arranged on the bottom plate, the frame is a frame structure, a duct display area, a pressure supply area, an oil pipeline disassembly and assembly area, a pneumatic pipeline disassembly and assembly area and a fuse insurance training area are arranged on the frame, the duct display area is located at the upper part of the frame, the duct display area includes a display board arranged at the upper part of the frame, a plurality of mounting holes are opened on the display board, and hooks for hanging the duct body are arranged in the mounting holes. The utility model can realize the display operation of different types of ducts commonly used on aircraft through the hooks, and can simulate the disassembly and assembly of different types of ducts commonly used on aircraft and the fuse insurance production experiment of corresponding joints by designing a training device for aircraft duct disassembly and fuse insurance, solves the problem that the current equipment for aircraft hard / soft pipe construction training is diverse in type and single in function, and cannot realize the simulation experiment operation such as aircraft hard / soft pipe disassembly and assembly connection, hard pipe bending pipe production, pipe joint production and pressure testing on one device, so that trainees can quickly and efficiently master the composition and troubleshooting methods of the management system.
[0007] The pressure supply area includes a hydraulic pressure supply area and a pneumatic pressure supply area which are arranged on the upper part of the bottom plate and on the right side of the frame. The oil pipeline disassembly and assembly area is arranged on the front side of the frame, and the pneumatic pipeline disassembly and assembly area is arranged on the rear side of the frame. The hydraulic pressure supply area includes an oil tank, a hand pump, a one-way valve, an oil filter, an accumulator, a hydraulic pressure gauge, a total pressure supply switch, a safety valve and a multi-component pipeline hydraulic pressure supply switch. The pneumatic pressure supply area includes an inflation nozzle, a one-way valve, a steam filter, a storage battery, a pneumatic pressure gauge, a total pressure supply switch and a multi-channel branch pipeline pneumatic pressure supply switch. The utility model can simulate the disassembly and assembly of the oil system pipeline through the hydraulic pressure supply area, and can artificially increase the pressure by using a hand-cranked hydraulic pump with the help of the hydraulic pressure supply system, so as to simulate the operation of the catheter under different pressure conditions. Working conditions, when removing the catheter, release the pressure through the oil return switch; then close the main pressure supply switch to realize the removal of the catheter. It should be noted here that: after the catheter is installed, before the hydraulic pressure supply system works, it is necessary to check the sealing of the installation joint after pressurizing with a hand-cranked hydraulic pump. The specific implementation method is that after the catheter is installed, use a gas cylinder to pressurize the pipeline, observe the sealing of the installation joint, and after testing the sealing of the installation joint, you can open the battery bottle and cooperate with the gas cylinder to pressurize, and then you can carry out the working simulation experiment of the hydraulic pressure supply system. When the experiment is completed, release the pressure by opening the pressure relief switch, then close the main pressure supply switch, remove the catheter, and continue with the next catheter disassembly and assembly experiment.
[0008] The fuse insurance training area is set on the left side of the rack. When the installation of the conduit is completed, the fuse insurance production operation can be carried out. The specific operation method is to design various typical threaded connection types of connectors on the left side of the rack. Its main purpose is to be used for fuse insurance practice. Then the fuse can be wrapped around the conduit joint. The operator passes the aviation fuse through a fastener (screw / bolt), then tightens it, and then passes it through another fastener (screw / bolt) and tightens it. The fasteners (screws / bolts) are mutually braked by series connection to prevent the valves from loosening. That is, when a fastener (screw / bolt) tends to loosen, it will pull the fuse, so that the adjacent bolts tend to tighten. It should be noted here that different connection forms include; pipe joints with insurance lugs, T-shaped pipe joint nuts, slot nuts, bolts with angled insurance holes drilled on the bolt heads, hexagonal nuts with holes in the middle, hexagonal screws that are not in the same plane, butterfly nuts, cable adjustment screw sleeves, etc.
[0009] A telescopic push rod is provided at the lower part of the base plate, and the telescopic push rod is an electric telescopic rod or a hydraulic telescopic rod. A support plate is provided at the end of the output rod of the telescopic push rod. Universal wheels are respectively provided at the four corners of the lower part of the base plate, and brakes are provided on the universal wheels. When the utility model is conducting an experiment, the output rod of the telescopic push rod is extended to push the support plate to contact the ground. At this time, the universal wheel is separated from the ground, thereby realizing the firm support operation of the training device. When the position of the training device needs to be moved, the operator starts the output rod of the telescopic push rod to retract it until the universal wheel contacts the ground. At this time, the lower part of the support plate is separated from the ground, and then the brake on the universal wheel is released. After the person manually pulls the handle to push the training device to a suitable position, he steps on the brake on the universal wheel, and then starts the output rod of the telescopic push rod to extend it to push the support plate to contact the ground. At this time, the universal wheel is separated from the ground, thereby realizing the firm placement operation of the training device, and the catheter disassembly and assembly experiment and the fuse making work can be carried out.
[0010] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0011] 1. The utility model makes full use of waste equipment. A set of pressure supply system supplies pressure to multiple pipelines, which can be operated by multiple people at the same time, which is convenient for improving training efficiency. It not only embodies the consistency with the steel conduits of the aircraft, but also turns waste into treasure. In addition, the four sides of the device are effectively utilized, namely pressure supply, oil pipeline disassembly and assembly, pneumatic system conduit disassembly and assembly, and fuse insurance production, so as to reasonably utilize space and improve efficiency. The installation method and installation position of the conduit simulate the installation space and connection conditions of the corresponding conduits on the aircraft, and the training device can truly simulate the situation of the pipeline on the aircraft to achieve oil and gas pressurization, so that the operator can truly practice operations according to the operating procedures on the aircraft. The types of conduits involved are complete, mainly utilizing the waste conduits on the aircraft, mainly conduits of different materials, including stainless steel conduits, aluminum conduits, polytetrafluoroethylene hoses, and rubber hoses; also conduits with different types of pipe joints, including flared conduits and non-flared conduits.
[0012] 2. The utility model can realize the display operation of different types of commonly used conduits on airplanes through hooks, and can simulate the disassembly and assembly of different types of conduits commonly used on airplanes and the fuse making experiment of corresponding joints by designing a training device for disassembly and assembly of airplane conduits and fuse making, which solves the problem that the current training equipment for airplane hard / soft pipe construction has various types and single functions, and it is impossible to complete the simulation experiment operations such as airplane hard / soft pipe disassembly and assembly connection, hard pipe bending production, pipe joint production and pressure testing on one device, which is convenient for trainees to quickly and efficiently master the composition and troubleshooting methods of the management system.
[0013] 3. The utility model can be used to simulate the disassembly and assembly of oil system pipelines through the hydraulic pressure supply area. The hydraulic pressure supply system can be manually used to increase pressure using a hand-cranked hydraulic pump to simulate the working conditions of the catheter under different pressure states. When removing the catheter, the pressure is released through the oil return switch; then the total pressure supply switch is closed to achieve the catheter disassembly operation. It should be noted here that after the catheter is installed, before the hydraulic pressure supply system is operated, it is necessary to check the sealing of the installation joint after increasing pressure using a hand-cranked hydraulic pump. The specific implementation method is that after the catheter is installed, the pipeline is pressurized using a gas cylinder, and the sealing of the installation joint is observed. After the sealing of the installation joint is detected to be correct, the battery bottle can be opened to cooperate with the gas cylinder for pressurization, and then a working simulation experiment of the hydraulic pressure supply system can be carried out. When the experiment is completed, the pressure is released by opening the pressure relief switch, and then the total pressure supply switch is closed, the catheter is removed, and the next catheter disassembly and assembly experiment can be continued.
[0014] 4. When the utility model is conducting an experiment, the output rod of the telescopic push rod is extended to push the support plate to contact the ground. At this time, the universal wheel is separated from the ground, thereby achieving a firm support operation for the training device. When the position of the training device needs to be moved, the operator starts the output rod of the telescopic push rod to retract it until the universal wheel contacts the ground. At this time, the lower part of the support plate is separated from the ground, and then the brake on the universal wheel is released. After the person manually pulls the handle to push the training device to a suitable position, he steps on the brake on the universal wheel, and then starts the output rod of the telescopic push rod to extend it to push the support plate to contact the ground. At this time, the universal wheel is separated from the ground, thereby achieving a firm placement operation for the training device, and the catheter disassembly and assembly experiment and the fuse production work can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model for training the disassembly and assembly of aircraft ducts and fuse protection;
[0016] Figure 2 It is a hydraulic pressure supply principle diagram of the utility model for the training device for disassembly and assembly of aircraft ducts and fuse protection;
[0017] Figure 3 The utility model is a pneumatic pressure supply principle diagram of a training device for disassembly and assembly of aircraft ducts and fuse protection.
[0018] Explanation of the reference numerals: 100, base plate; 200, frame; 300, catheter display area; 301, display board; 302, mounting hole; 400, oil pipeline disassembly and assembly area; 401, oil tank; 402, hand pump; 403, hydraulic pressure gauge; 500, pneumatic pipeline disassembly and assembly area; 501, battery; 502, air pressure gauge; 600, fuse training area; 700, hydraulic pressure supply area; 800, air pressure supply area; 900, universal wheel. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-3 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-3As shown: This embodiment provides a training device for aircraft duct disassembly and fuse protection, including a base plate 100, a frame 200 is arranged on the base plate 100, the frame 200 is a frame structure, and a duct display area 300, a pressure supply area, an oil pipeline disassembly area 400, a pneumatic pipeline disassembly area 500 and a fuse protection training area 600 are arranged on the frame 200. The duct display area 300 is located at the upper part of the frame 200. The duct display area 300 includes a display board 301 arranged at the upper part of the frame 200, and a plurality of mounting holes 302 are opened on the display board 301. The mounting holes 302 are provided with a duct body for hanging The utility model can realize the display operation of different types of commonly used conduits on airplanes through the hook, and can simulate the disassembly and assembly of different types of conduits commonly used on airplanes and the fuse making experiment of corresponding joints by designing a training device for aircraft conduit disassembly and assembly and fuse making, thereby solving the problem that the current training equipment for aircraft hard / soft pipe construction has various types and single functions, and it is impossible to complete the simulation experiment operations such as aircraft hard / soft pipe disassembly and assembly connection, hard pipe bending production, pipe joint production and pressure testing on one device, thereby facilitating trainees to quickly and efficiently master the composition and troubleshooting methods of the management system.
[0021] According to one embodiment of the utility model, Figure 1-Figure 3 As shown, the pressure supply area includes a hydraulic pressure supply area 700 and a pneumatic pressure supply area 800 which are arranged on the upper part of the bottom plate 100 and on the right side of the frame 200, the oil pipeline disassembly area 400 is arranged on the front side of the frame 200, and the pneumatic pipeline disassembly area 500 is arranged on the rear side of the frame 200. The hydraulic pressure supply area 700 includes an oil tank 401, a hand pump 402, a one-way valve, an oil filter, an accumulator, a hydraulic pressure gauge 403, a total pressure supply switch, a safety valve and a multi-component pipeline hydraulic pressure supply switch, and the pneumatic pressure supply area 800 includes an air filling nozzle, a one-way valve, a steam filter, a storage bottle 501, a pneumatic pressure gauge 502, a total pressure supply switch and a multi-channel branch pipeline pneumatic pressure supply switch. The utility model can be used to simulate the disassembly and assembly of the oil system pipeline through the hydraulic pressure supply area 700, and the hydraulic pressure supply system can be manually operated by hand. The hydraulic pump can be pressurized to simulate the working condition of the catheter under different pressure states. When removing the catheter, the pressure is released through the oil return switch; then the total pressure supply switch is closed to realize the removal of the catheter. It should be noted here that after the catheter is installed, before the hydraulic pressure supply system works, it is necessary to check the sealing of the installation joint after pressurizing with a hand-cranked hydraulic pump. The specific implementation method is that after the catheter is installed, the pipeline is pressurized by using a gas cylinder, and the sealing of the installation joint is observed. After the sealing of the installation joint is tested, the storage bottle 501 can be opened to cooperate with the gas cylinder for pressurization, and then the working simulation experiment of the hydraulic pressure supply system can be carried out. When the experiment is completed, the pressure is released by opening the pressure relief switch, and then the total pressure supply switch is closed, the catheter is removed, and the next catheter disassembly and assembly experiment can be continued.
[0022] According to another embodiment of the present invention, Figure 1 As shown, the fuse insurance training area 600 is set on the left side of the rack 200. When the installation of the conduit is completed, the fuse insurance production operation can be carried out. The specific operation method is that on the left side of the rack 200, various typical threaded connection forms of connectors are designed, and the main purpose is to be used for fuse insurance practice. Then the fuse can be wrapped around the conduit joint. The operator passes the aviation fuse through a fastener (screw / bolt), then tightens it, and then passes it through another fastener (screw / bolt) and tightens it. The fasteners (screws / bolts) are mutually braked by series connection to prevent the valve and the like from loosening. That is, when a fastener (screw / bolt) tends to loosen, it will pull the fuse, so that the adjacent bolts tend to tighten. It should be noted here that different connection forms include: pipe joints with insurance lugs, T-shaped pipe joint nuts, slot nuts, bolts with angled insurance holes drilled on the bolt heads, hexagonal nuts with holes in the middle, hexagonal screws that are not in the same plane, butterfly nuts, cable adjustment screw sleeves, etc.
[0023] The lower part of the base plate 100 is provided with a telescopic push rod, which is an electric telescopic rod or a hydraulic telescopic rod. The end of the output rod of the telescopic push rod is provided with a support plate. Universal wheels 900 are respectively provided at the four corners of the lower part of the base plate 100, and brakes are provided on the universal wheels 900. When the utility model is conducting an experiment, the output rod of the telescopic push rod is extended to push the support plate to contact the ground. At this time, the universal wheel 900 is separated from the ground, thereby realizing the firm support operation of the training device. When the position of the training device needs to be moved, the operator starts the output rod of the telescopic push rod to retract until the universal wheel 900 contacts the ground. At this time, the lower part of the support plate is separated from the ground, and then the brake on the universal wheel 900 is released. After the person manually pulls the handle to push the training device to a suitable position, he steps on the brake on the universal wheel 900, and then starts the output rod of the telescopic push rod to extend it to push the support plate to contact the ground. At this time, the universal wheel 900 is separated from the ground, thereby realizing the firm placement operation of the training device, and the catheter disassembly and assembly experiment and the production of the fuse can be carried out.
[0024] The use of the utility model:
[0025] First of all, it should be made clear that the training device involved in the utility model is mainly used to simulate the disassembly and assembly of aircraft catheters and the production and use of fuses. The utility model takes the disassembly and assembly training of aircraft waste stainless steel catheters as an example to explain its use method in detail. When it is necessary to conduct a disassembly and assembly experiment of an aircraft catheter, the hydraulic pressure supply area 700 is used to simulate the disassembly and assembly of the oil system pipeline. The hydraulic pressure supply system can be used to increase the pressure manually by using a hand-cranked hydraulic pump to simulate the working conditions of the catheter under different pressure states. When disassembling the catheter, the pressure is released through the oil return switch; then the total pressure supply switch is closed to achieve the disassembly of the catheter. Unloading operation, it should be noted here that: after the catheter is installed, before the hydraulic pressure supply system is operated, after the hand-cranked hydraulic pump is used to increase the pressure, it is necessary to check the sealing of the installation joint. The specific implementation method is that after the catheter is installed, the pipeline is increased pressure by using a gas cylinder, and the sealing of the installation joint is observed. After the sealing of the installation joint is detected to be correct, the storage bottle 501 can be opened to cooperate with the gas cylinder to increase the pressure, and then the working simulation experiment of the hydraulic pressure supply system can be carried out. When the experiment is completed, the pressure is released by opening the pressure relief switch, and then the total pressure supply switch is closed, and the catheter is removed, and the next catheter disassembly and assembly experiment can be continued;
[0026] When the installation of the conduit is completed, the fuse manufacturing operation can be carried out. The specific operation method is that various typical threaded connection types of connectors are designed on the left side of the rack 200. Its main purpose is to be used for the practice of fuse manufacturing. Then the fuse can be wrapped around the conduit joint. The operator passes the aviation fuse through a fastener (screw / bolt), then tightens it, and then passes it through another fastener (screw / bolt) and tightens it. The fuse manufacturing operation can be realized. The fasteners (screws / bolts) are braked against each other by series connection to prevent valves, etc. from loosening.
[0027] The utility model can simulate the disassembly and assembly of different types of commonly used conduits on aircraft and the fuse making experiments of corresponding joints by designing a training device for aircraft conduit disassembly and assembly and fuse making, thereby solving the problem that the current training equipment for aircraft hard / soft pipe construction has various types and single functions, and it is impossible to complete the simulation experiment operations such as aircraft hard / soft pipe disassembly and assembly connection, hard pipe bending production, pipe joint production and pressure testing on one device, thereby facilitating trainees to quickly and efficiently master the composition and troubleshooting methods of the management system.
[0028] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0029] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A training device for aircraft duct disassembly and fuse installation, comprising a base plate (100), a frame (200) being arranged on the base plate (100), characterized in that: The frame (200) is a frame structure. The frame (200) is provided with a catheter display area (300), a pressure supply area, an oil pipeline disassembly area (400), a pneumatic pipeline disassembly area (500) and a fuse training area (600). The catheter display area (300) is located at the upper part of the frame (200). The catheter display area (300) comprises a display board (301) arranged at the upper part of the frame (200). The display board (301) is provided with a plurality of mounting holes (302). Hooks for hanging the catheter body are arranged in the mounting holes (302).
2. The training device for aircraft duct disassembly and installation and fuse protection as claimed in claim 1, characterized in that: The pressure supply area comprises a hydraulic pressure supply area (700) and a gas pressure supply area (800) which are arranged on the upper part of the base plate (100) and located on the right side of the frame (200); the hydraulic pressure supply area (700) comprises an oil tank (401), a hand pump (402), a one-way valve, an oil filter, an accumulator, a hydraulic pressure gauge (403), a total pressure supply switch, a safety valve and a multi-component pipeline hydraulic pressure supply switch; the gas pressure supply area (800) comprises an air filling nozzle, a one-way valve, a steam filter, a storage bottle (501), a gas pressure gauge (502), a total pressure supply switch and a multi-channel branch pipeline gas pressure supply switch.
3. The training device for aircraft duct disassembly and installation and fuse protection as claimed in claim 2, characterized in that: The oil pipeline disassembly and assembly area (400) is arranged on the front side of the frame (200).
4. The training device for aircraft duct disassembly and installation and fuse protection as claimed in claim 3, characterized in that: The pneumatic pipeline disassembly and assembly area (500) is arranged on the rear side of the frame (200).
5. The training device for aircraft duct disassembly and fuse installation as claimed in claim 4, characterized in that: The fuse training area (600) is arranged on the left side of the frame (200).
6. The training device for aircraft duct disassembly and installation and fuse protection as claimed in claim 5, characterized in that: A telescopic push rod is arranged at the lower part of the bottom plate (100), and a support plate is arranged at the output rod end of the telescopic push rod.
7. The training device for aircraft duct disassembly and installation and fuse protection as claimed in claim 6, characterized in that: Universal wheels (900) are respectively arranged at the four corners of the lower part of the bottom plate (100).