Wear-resistant resistor ceramic white rod

By designing a wear-resistant protection mechanism in the resistive ceramic white rod, the problem of poor resistance to ceramic resistance is solved, which significantly improves its mechanical strength and wear resistance, extends its service life, and provides waterproof, corrosion and fireproof functions.

CN222785111UActive Publication Date: 2025-04-22XIANNING SHIHUALIN ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421226775.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-22
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing ceramic resistors have poor wear resistance in actual use, which affects the conductivity, and their reliability depends on mechanical properties, and are prone to failure due to matrix shortcomings, damage to lead caps or cracks in leads.

Method used

A wear-resistant ceramic white rod is designed. By setting an wear-resistant protective mechanism inside and outside the main body of the resistor rod, including a wear-resistant layer, a reinforcement layer, a waterproof layer, a corrosion-resistant layer, a fire-resistant layer and a porcelain pipe layer, its mechanical strength and wear resistance are enhanced.

Benefits of technology

Through the design of the wear-resistant protection mechanism, the wear resistance and strength of the resistive ceramic white rod is significantly improved, avoiding scratch damage caused by friction and collision, preventing water inlet and corrosion of the resistor body, and providing fire-proof and heat-insulating function, extending the service life of the device.

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Abstract

The utility model relates to a wear-resistant resistor ceramic white rod, which belongs to the technical field of resistor ceramic white rods and comprises a resistor rod main body, wear-resistant protection mechanisms are arranged inside and outside the resistor rod main body, and each wear-resistant protection mechanism comprises pins fixedly mounted on the left side and the right side of the resistor rod main body. A wiring body is fixedly installed on one side of the pin, and the resistor rod body is composed of a wear-resistant layer, a reinforcing layer, a waterproof layer, an anti-corrosion layer, a fireproof layer, a porcelain tube layer and a resistor body. According to the wear-resistant resistor ceramic white rod, damage such as scratches caused by friction and collision of a device can be avoided by using the wear-resistant layer, the strength and hardness of the device can be improved by using the reinforcing layer, damage to the device caused by collision and extrusion can be avoided, and water can be prevented from entering an internal resistor body under the action of the waterproof layer and corrosion prevention; and the fireproof layer can be used for carrying out fireproof and heat insulation treatment on the device, so that the resistor body is more effectively protected, and the service life of the device can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of resistor ceramic white rods, in particular to a wear-resistant resistor ceramic white rod. Background Art

[0002] Resistors are electronic components used in all power supplies and circuit boards. They are generally used in resistors, electronic components, control boards, control power supplies, circuit boards, home appliances and circuit boards. Resistor ceramic white rods are electronic components with high precision, high stability and high reliability. They are widely used in various electronic equipment, such as communication equipment, computers, medical equipment, industrial control equipment, etc. The pins of resistor ceramic white rods are generally made of metal materials, such as copper, nickel, etc., which are used to connect circuits. The porcelain tube is the outer shell of the resistor ceramic white rod, generally made of alumina ceramic material, with high temperature stability, good insulation, etc. It is used to protect the resistor body and pins, and at the same time plays a role of fixing and supporting.

[0003] General ceramics are fragile and easy to wear, so ceramic resistors have poor wear resistance in actual use, which will affect their conductive properties. The reliability of ceramic resistors depends to a large extent on the mechanical properties of the resistor. The resistor body, lead caps and lead wires should all have sufficient mechanical strength. Matrix defects, lead cap damage or lead cracks will cause the resistor to fail. Therefore, it is necessary to increase the strength and wear-resistant protection function of the resistor ceramic white rod. In view of the above problems, this application proposes another technical solution to solve the problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a wear-resistant resistor ceramic white rod, which has the advantages of wear resistance, high strength, waterproofness and fireproofness, etc., and solves the problem that general ceramics are fragile and easy to wear, so the ceramic resistor has poor wear resistance in actual use, which will affect its conductive properties. The reliability of ceramic resistors depends to a large extent on the mechanical properties of the resistor. The resistor body, lead caps and lead wires should all have sufficient mechanical strength. Defects in the substrate, damage to the lead caps or cracks in the leads will cause the resistor to fail. Therefore, it is necessary to increase the strength and wear-resistant protection function of the resistor ceramic white rod.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant resistor ceramic white rod, comprising a resistor rod body, wherein the inside and outside of the resistor rod body are provided with a wear-resistant protective mechanism;

[0006] The wear-resistant protection mechanism includes pins fixedly installed on the left and right sides of the resistor rod body, a wiring body is fixedly installed on one side of the pin, the resistor rod body is composed of a wear-resistant layer, a reinforcement layer, a waterproof layer, an anti-corrosion layer, a fireproof layer, a porcelain tube layer and a resistor body, a reinforcement layer is arranged on the inner side of the wear-resistant layer, and a waterproof layer is arranged on the side of the reinforcement layer away from the wear-resistant layer;

[0007] The waterproof layer is provided with an anti-corrosion layer on the side away from the reinforcement layer, the anti-corrosion layer is provided with a fireproof layer on the side away from the waterproof layer, the fireproof layer is provided with a porcelain tube layer on the side away from the anti-corrosion layer, and the porcelain tube layer is provided with a resistor on the side away from the fireproof layer.

[0008] Furthermore, the wear-resistant layer is an epoxy resin coating, and the wear-resistant layer fully covers the reinforcement layer, the waterproof layer, the anti-corrosion layer, the fire-proof layer and the porcelain tube layer.

[0009] Furthermore, the pins are made of alloy copper, and the resistor body is connected to the pins separately.

[0010] Furthermore, the reinforcement layer is made of glass fiber, and the waterproof layer is an acrylic paint layer.

[0011] Furthermore, the anti-corrosion layer is made of polyurethane coating, and the fire-proof layer is made of flame-retardant rubber.

[0012] Furthermore, the porcelain tube layer is made of ceramic, and the resistor is made of silicon carbide.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The wear-resistant resistor ceramic white rod is provided with a wear-resistant protective mechanism. The use of a wear-resistant layer can prevent the device from being damaged by friction, collision, scratches, etc., and the use of a reinforcing layer can help to increase the strength and hardness of the device to avoid damage to the device caused by bumps and extrusions. Under the action of the waterproof layer and the anti-corrosion layer, the internal resistor body can be prevented from being infiltrated with water, and corrosion caused by water ingress can be avoided. The use of the fireproof layer can perform fireproof and heat-insulating treatment on the device, and the resistor body can be more effectively protected, which helps to increase the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;

[0016] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the structure of the utility model.

[0018] In the figure: 1. resistor rod body; 2. pins; 3. wiring body; 101. wear-resistant layer; 102. reinforcement layer; 103. waterproof layer; 104. anti-corrosion layer; 105. fireproof layer; 106. porcelain tube layer; 107. resistor body. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 A wear-resistant resistor ceramic white rod in this embodiment includes a resistor rod body 1, and wear-resistant protective mechanisms are arranged inside and outside the resistor rod body 1.

[0021] In this embodiment, the wear-resistant protection mechanism includes pins 2 fixedly installed on the left and right sides of the resistor rod body 1, and a wiring body 3 is fixedly installed on one side of the pin 2. The resistor rod body 1 is composed of a wear-resistant layer 101, a reinforcement layer 102, a waterproof layer 103, an anti-corrosion layer 104, a fire-proof layer 105, a porcelain tube layer 106 and a resistor body 107. The reinforcement layer 102 is arranged on the inner side of the wear-resistant layer 101.

[0022] A waterproof layer 103 is provided on one side of the reinforcing layer 102 away from the wear-resistant layer 101. The reinforcing layer 102 is made of glass fiber, which helps to increase the hardness and use strength of the device. The waterproof layer 103 is an acrylic paint layer, which facilitates waterproofing of the device.

[0023] In this embodiment, an anti-corrosion layer 104 is provided on the side of the waterproof layer 103 away from the reinforcing layer 102, and a fire-proof layer 105 is provided on the side of the anti-corrosion layer 104 away from the waterproof layer 103. The anti-corrosion layer 104 is coated with polyurethane, and the fire-proof layer 105 is made of flame-retardant rubber, which helps the fire-proof layer 105 to fireproof the device. A porcelain tube layer 106 is provided on the side of the fire-proof layer 105 away from the anti-corrosion layer 104, and the wear-resistant layer 101 is an epoxy resin coating, which helps to increase the wear resistance of the device and reduce scratches caused by bumps.

[0024] Among them, the wear-resistant layer 101 fully covers the reinforcing layer 102, the waterproof layer 103, the anti-corrosion layer 104, the fire-proof layer 105 and the porcelain tube layer 106, which helps to use the wear-resistant layer 101 for covering and increase the wear-resistant function. A resistor 107 is provided on the side of the porcelain tube layer 106 away from the fire-proof layer 105. The pin 2 is made of alloy copper. The resistor 107 is separately connected to the pin 2, which helps to connect the pin 2 to electricity. The porcelain tube layer 106 is made of ceramics, and the resistor 107 is made of silicon carbide.

[0025] It should be noted that the wear-resistant resistor ceramic white rod, through the wear-resistant protection mechanism set up, uses the wear-resistant layer 101 to prevent the device from being damaged by friction, collision, scratches, etc., and uses the reinforcement layer 102 to help increase the strength and hardness of the device and avoid damage to the device caused by bumps and extrusions. Under the action of the waterproof layer 103 and the anti-corrosion layer 104, the internal resistor 107 can be prevented from getting water in and corrosion caused by water ingress can be avoided. The fireproof layer 105 can be used to perform fireproof and heat-insulating treatment on the device, and the resistor 107 can be protected more effectively, which helps to increase the service life of the device.

[0026] The working principle of the above embodiment is:

[0027] When using the wear-resistant white ceramic resistor rod, the pins 2 can be first welded to the left and right sides of the resistor rod body 1, and the wiring body 3 can be fixed on the outside of the pin 2, and then the device can be used. During use, the wear-resistant layer 101 is on the surface of the resistor rod body 1, which can prevent the device from being damaged by friction and collision and scratches. The use of the reinforcement layer 102 helps to increase the strength and hardness of the device and avoid damage to the device caused by bumps and squeezing. Under the action of the waterproof layer 103 and the anti-corrosion layer 104, the internal resistor 107 can be prevented from getting water in and corrosion caused by water ingress. The fireproof layer 105 can be used to perform fireproof and heat-insulating treatment on the device, and the resistor 107 can be protected more effectively, which greatly improves the protection function of the device and helps to increase the service life of the device.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant resistor ceramic white rod, comprising a resistor rod body (1), characterized in that: The resistance rod body (1) is provided with wear-resistant protection mechanisms inside and outside; The wear-resistant protection mechanism comprises pins (2) fixedly mounted on the left and right sides of the resistor rod body (1); a wiring body (3) is fixedly mounted on one side of the pins (2); the resistor rod body (1) comprises a wear-resistant layer (101), a reinforcement layer (102), a waterproof layer (103), an anti-corrosion layer (104), a fireproof layer (105), a porcelain tube layer (106) and a resistor body (107); a reinforcement layer (102) is arranged on the inner side of the wear-resistant layer (101); and a waterproof layer (103) is arranged on the side of the reinforcement layer (102) away from the wear-resistant layer (101); An anti-corrosion layer (104) is provided on a side of the waterproof layer (103) away from the reinforcing layer (102), a fireproof layer (105) is provided on a side of the anti-corrosion layer (104) away from the waterproof layer (103), a porcelain tube layer (106) is provided on a side of the fireproof layer (105) away from the anti-corrosion layer (104), and a resistor (107) is provided on a side of the porcelain tube layer (106) away from the fireproof layer (105).

2. The wear-resistant resistor ceramic white rod according to claim 1, characterized in that: The wear-resistant layer (101) is an epoxy resin coating, and the wear-resistant layer (101) fully covers the reinforcement layer (102), the waterproof layer (103), the anti-corrosion layer (104), the fireproof layer (105) and the porcelain tube layer (106).

3. The wear-resistant resistor ceramic white rod according to claim 1, characterized in that: The pin (2) is made of alloy copper, and the resistor (107) is connected to the pin (2) separately.

4. The wear-resistant resistor ceramic white rod according to claim 1, characterized in that: The reinforcing layer (102) is made of glass fiber, and the waterproof layer (103) is an acrylic paint layer.

5. The wear-resistant resistor ceramic white rod according to claim 1, characterized in that: The anti-corrosion layer (104) is made of polyurethane coating, and the fireproof layer (105) is made of flame-retardant rubber.

6. The wear-resistant resistor ceramic white rod according to claim 1, characterized in that: The porcelain tube layer (106) is made of ceramics, and the resistor (107) is made of silicon carbide.