High-frequency transformer wire winding machine

By adopting the matching design of the motor-driven rotary rod and the winding reel and the conical cylinder in the high-frequency transformer winding machine, combined with the installation of the elastic limit clip, the problems of wire stacking, crossing and winding during winding are solved, and an efficient and stable coil winding and quick installation process are achieved.

CN222785156UActive Publication Date: 2025-04-22DONGGUAN YONGZHICHENG WIRE CO LTD
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Patent Information

Application Number
CN202421328980.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-22
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing high-frequency transformer winding machines are prone to accumulation, crossover and winding of transformer wires when winding, and installing the winding reel is not fast enough.

Method used

A high-frequency transformer wire winding machine is designed, adopting the design of a motor direct drive rotor, combined with the winding reel and the conical cylinder, and through the installation of elastic limit clips, the wires are evenly distributed and the stability of the winding reel are ensured.

Benefits of technology

It realizes efficient power transmission, flexibly adapts to wires of different diameters, controls the tightness and uniformity of the coil, improves the quality and consistency of the winding coil, and simplifies the installation and disassembly of the winding reel.

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Abstract

The utility model provides a high-frequency transformer wire winding machine, which belongs to the technical field of winding machine equipment and comprises a workbench. The motor is fixedly connected to the upper end of the workbench; the rotating rod is fixedly connected to an output shaft of the motor; the winding reel is arranged on the circumferential surface of the rotating rod in a sleeving manner; the conical barrel is arranged on the circumferential surface of the winding reel in a sleeving manner; the hollow groove is formed in one side end of the rotating rod; the circular hole is formed in the circumferential surface of the rotating rod; when the wire winding device works, the situation that wires move forwards and fall off occurs, the conical barrel is used for guiding the wires to be evenly distributed on the winding reel, the wires are prevented from deviating or accumulating in the winding process, the elastic limiting clamping pieces are pressed inwards to be contained in the hollow grooves, and then the winding reel is installed at a designated position or taken down conveniently and rapidly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of winding machine equipment, and in particular relates to a high-frequency transformer wire winding machine. Background Art

[0002] High frequency transformer winding machine is a special equipment for winding coils of small and medium-sized transformers, relays, ballasts, communication coils, instrument coils, etc.

[0003] The patent document with the announcement number "CN219842886U" records "a high-frequency transformer winding machine, including an operating table, a rotatable winding shaft is provided on the operating table, a winding reel is sleeved on the winding shaft, and a clamping assembly for clamping and fixing the winding reel is provided on the winding shaft; a cavity is provided in the winding shaft, and an aperture adjustment assembly is provided in the cavity, and the aperture adjustment assembly is used to tighten the winding rotating shaft with different apertures to achieve its coaxial arrangement with the winding shaft. Through the setting of the aperture adjustment assembly, the aperture adjustment assembly can coaxially fix the winding reels with different aperture sizes on the winding shaft, which is convenient for the rotation of the winding shaft to drive the winding reel to rotate and wind, and better realizes the installation of winding reels with different aperture sizes on the winding shaft, thereby improving the applicability of the equipment."

[0004] The above patent can facilitate the rotation of the winding shaft to drive the take-up reel to rotate and wind, and better realizes the installation of take-up reels with different aperture sizes on the winding shaft. However, when winding, the above patent easily causes the transformer wires to pile up in one place, which will cause the transformer wires to cross, and are prone to entanglement when extended, and are not quick enough when installing the take-up reel. Utility Model Content

[0005] The purpose of the utility model is to provide a high-frequency transformer wire winding machine, aiming to solve the problem in the prior art that when winding the wire, the transformer wire is easily piled up in one place, which will cause the transformer wire to cross, easily get tangled when extending, and is not quick enough when installing the winding reel.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-frequency transformer winding machine, comprising:

[0008] Workbench;

[0009] A motor, wherein the motor is fixedly connected to the upper end of the workbench;

[0010] A rotating rod, the rotating rod is fixedly connected to the output shaft of the motor;

[0011] A winding reel, wherein the winding reel is sleeved on the circumferential surface of the rotating rod;

[0012] A conical cylinder, wherein the conical cylinder is sleeved on the circumferential surface of the winding reel;

[0013] A hollow groove, wherein the hollow groove is formed at one side end of the rotating rod;

[0014] A circular hole, wherein the circular hole is opened on the circumferential surface of the rotating rod;

[0015] An elastic limiting clip is located in the hollow groove and the circular hole.

[0016] As a preferred solution of the utility model, a limiting ring is provided at one side end of the winding reel, and springs are fixedly connected to the inner walls of both sides of the elastic limiting clip at the adjacent ends.

[0017] As a preferred solution of the utility model, the inner wall of the workbench is fixedly connected with reinforcing steel.

[0018] As a preferred solution of the utility model, a gasket is fixedly connected to the lower end of the workbench, and the material of the gasket is rubber.

[0019] As a preferred solution of the utility model, a positioning rod is fixedly connected to one side end of the workbench, and a blocking piece is sleeved on the circumferential surface of the rotating rod, and the blocking piece is fixedly connected to one side end of the positioning rod.

[0020] As a preferred solution of the utility model, the baffle is a solid structure.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] 1. In this scheme, the design of directly driving the rotating rod by the motor ensures the high efficiency and stability of power transmission, reduces energy loss, and improves work efficiency. The coordinated use of the winding reel and the conical cylinder on the rotating rod can not only flexibly adapt to wires of different diameters, but also effectively control the tightness and uniformity of the coil during the winding process, thereby improving the quality and consistency of the wound coil. After pressing the elastic limit clip inward to retract it into the hollow groove, the winding reel can be installed to the specified position or removed, which is convenient and quick.

[0023] 2. In this solution, the structural design of the built-in reinforced steel of the workbench significantly enhances the stability and durability of the machine body, and can maintain good mechanical properties even under long-term high-load operation. The rubber gasket at the lower end of the workbench effectively absorbs the vibration during the operation of the machine and reduces the noise level, providing a more comfortable working environment for the operator. At the same time, it also protects the machine from unnecessary vibration damage and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 This is a first-perspective stereogram of the present invention;

[0026] Figure 2 It is an exploded view of the utility model;

[0027] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle A;

[0028] Figure 4 For the utility model Figure 2 Exploded view of the middle reel;

[0029] Figure 5 This is a stereoscopic diagram from a second viewing angle of the present invention.

[0030] In the figure: 1. workbench; 2. motor; 3. gasket; 4. rotating rod; 5. winding reel; 6. conical cylinder; 7. baffle; 8. elastic limit clip; 9. circular hole; 10. hollow groove; 11. limit ring; 12. spring; 13. positioning rod; 14. reinforcing steel. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Example 1

[0033] See also Figure 1-Figure 5 , the utility model provides the following technical solutions:

[0034] A high-frequency transformer winding machine, comprising:

[0035] Workbench 1;

[0036] Motor 2, which is fixedly connected to the upper end of the workbench 1;

[0037] A rotating rod 4, the rotating rod 4 is fixedly connected to the output shaft of the motor 2;

[0038] A winding reel 5, wherein the winding reel 5 is sleeved on the circumferential surface of the rotating rod 4;

[0039] A conical tube 6, which is sleeved on the circumferential surface of the winding reel 5;

[0040] A hollow groove 10, which is provided at one side end of the rotating rod 4;

[0041] A circular hole 9, which is formed on the circumferential surface of the rotating rod 4;

[0042] The elastic limiting clip 8 is located in the hollow groove 10 and the circular hole 9 .

[0043] In a specific embodiment of the utility model, the workbench 1 ensures that it has sufficient stability and load-bearing capacity during the winding operation. The winding reel 5 is sleeved on the circumferential surface of the rotating rod 4. The motor 2 can drive the rotating rod 4 to rotate, and enable the winding reel 5 to rotate for winding operations. The conical cylinder 6 is used to guide the wire to be evenly distributed on the winding reel 5 to prevent the wire from being offset or accumulated during the winding process. The elastic limiting clip 8 is installed in the hollow groove 10 and extends into the circular hole 9. By adjusting its position, the winding reel 5 can be prevented from moving forward and falling during work. The design of the circular hole 9 and the hollow groove 10 can facilitate the installation of the elastic limiting clip 8. The personnel only need to press the elastic limiting clip 8 inward to retract it into the hollow groove 10, and then install the winding reel 5 to the specified position or remove it, which is convenient and quick.

[0044] For details, please refer to Figure 1-Figure 5 A limiting ring 11 is provided at one end of the winding reel 5, and springs 12 are fixedly connected to the inner walls of both sides of the elastic limiting clip 8 at the ends thereof.

[0045] In this embodiment: the limiting ring 11 ensures that the starting and ending positions of the winding reel 5 are accurate, avoiding the winding reel 5 from rotating on its own during winding. The spring 12 is installed on the inner walls of both sides of the elastic limiting clip 8 near the end, which enhances the elastic performance of the elastic limiting clip 8, maintains a continuous and effective limiting effect, and improves the stability of the winding operation and the coil quality.

[0046] For details, please refer to Figure 1-Figure 5 The inner wall of the workbench 1 is fixedly connected with a reinforcing steel 14.

[0047] In this embodiment: the reinforcing steel 14 can effectively resist the deformation of the workbench 1 when it is subjected to force, and can better withstand the wear and tear and external force impact during long-term use, thereby extending the service life.

[0048] For details, please refer to Figure 1-Figure 5 A gasket 3 is fixedly connected to the lower end of the workbench 1, and the material of the gasket 3 is rubber.

[0049] In this embodiment: the gasket 3 improves the comfort and safety of the equipment, and also extends the service life of the equipment and its environment. The rubber material has good elasticity, can effectively absorb the vibration and noise generated during the operation of the equipment, protect the machine itself from vibration damage, and reduce the impact on the surrounding environment.

[0050] For details, please refer to Figure 1-Figure 5 A positioning rod 13 is fixedly connected to one side end of the workbench 1 , and a baffle 7 is sleeved on the circumferential surface of the rotating rod 4 , and the baffle 7 is fixedly connected to one side end of the positioning rod 13 .

[0051] In this embodiment: the positioning rod 13 provides a stable support point for the baffle 7, and the baffle 7 ensures that objects will not contact the motor 2 during operation, plays a proper role and is used for isolation.

[0052] For details, please refer to Figure 1-Figure 5 , the baffle 7 is a solid structure.

[0053] In this embodiment, the baffle 7 is designed as a solid structure to improve strength and rigidity, so that it will not be deformed or damaged during protection, ensuring stability and reliability under long-term use.

[0054] The working principle and use process of the utility model are as follows: the winding reel 5 is sleeved on the surface of the rotating rod 4, and the rotating rod 4 is driven to rotate by the motor 2, so that the winding operation can be carried out through the winding reel 5. Before starting, the elastic limiting clip 8 is installed in the hollow groove 10 and extends into the circular hole 9, which can prevent the winding reel 5 from moving forward and falling during operation. The conical cylinder 6 is used to guide the wire to be evenly distributed on the winding reel 5 to prevent the wire from being offset or accumulated during the winding process. After pressing the elastic limiting clip 8 inward to put it into the hollow groove 10, the winding reel 5 can be installed to the specified position or removed, which is convenient and quick.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high frequency transformer winding machine, characterized in that: include: Workbench (1); A motor (2), wherein the motor (2) is fixedly connected to the upper end of the workbench (1); A rotating rod (4), wherein the rotating rod (4) is fixedly connected to an output shaft of the motor (2); A winding reel (5), wherein the winding reel (5) is sleeved on the circumferential surface of the rotating rod (4); A conical cylinder (6), wherein the conical cylinder (6) is sleeved on the circumferential surface of the winding reel (5); A hollow groove (10), wherein the hollow groove (10) is formed at one side end of the rotating rod (4); A circular hole (9), wherein the circular hole (9) is formed on the circumferential surface of the rotating rod (4); An elastic limiting clip (8), wherein the elastic limiting clip (8) is located in the hollow groove (10) and the circular hole (9).

2. A high frequency transformer winding machine according to claim 1, characterized in that: A limiting ring (11) is provided at one end of the winding reel (5), and springs (12) are fixedly connected at the adjacent ends of the inner walls of both sides of the elastic limiting clip (8).

3. A high frequency transformer winding machine according to claim 2, characterized in that: The inner wall of the workbench (1) is fixedly connected with reinforcing steel (14).

4. A high frequency transformer winding machine according to claim 3, characterized in that: A gasket (3) is fixedly connected to the lower end of the workbench (1), and the material of the gasket (3) is rubber.

5. A high frequency transformer winding machine according to claim 4, characterized in that: A positioning rod (13) is fixedly connected to one side end of the workbench (1), a baffle (7) is sleeved on the circumferential surface of the rotating rod (4), and the baffle (7) is fixedly connected to one side end of the positioning rod (13).

6. A high frequency transformer winding machine according to claim 5, characterized in that: The baffle (7) is a solid structure.

Citation Information

Patent Citations

  • High-frequency transformer winding machine

    CN219842886U