Dough forming device for highland barley bread production

Abstract

The utility model belongs to the technical field of bread making, and particularly relates to a dough forming device for highland barley bread production, which comprises a rack, a shaping and clustering unit, a dough extrusion frame and a conveying belt, the dough extrusion frame is arranged above the rack, the shaping and clustering unit is arranged on the rack in a penetrating manner, and the conveying belt is arranged at a discharge port of the shaping and clustering unit. Through the arrangement of the shaping and clustering unit, dough can be gradually extruded into a set shape in the rolling process, the shaping and clustering effect in the flowing process is achieved, no external equipment is needed, production can be achieved along with the production takt of an assembly line, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of bread making, in particular to a dough forming device for producing highland barley bread. Background Art

[0002] The main raw materials of highland barley bread include highland barley flour. Highland barley flour is high in nutrients and has the effects of lowering blood sugar, cholesterol and cleaning the intestines. It is deeply loved by consumers.

[0003] After fermentation, highland barley bread needs to be cut into different blocks and then made into the required dough shape by a shaping machine or a specific mold. This process increases the production cycle and equipment costs, which is not conducive to improving production efficiency and production costs. Utility Model Content

[0004] In view of the above situation, in order to improve the above problems, the utility model proposes a dough forming device for producing highland barley bread.

[0005] The technical scheme adopted by the utility model is as follows: a dough forming device for producing highland barley bread, comprising a stand, a shaping and agglomerating unit, a dough extruding frame and a feeding belt, wherein the dough extruding frame is arranged above the stand, the shaping and agglomerating unit is arranged through the stand, and the feeding belt is arranged at the discharge port of the shaping and agglomerating unit, and fermented highland barley dough is placed in the dough extrusion frame, and the dough is extruded from the dough extrusion frame into discontinuous blocks by an extrusion device, and the dough falls into the shaping and agglomerating unit and then rolls onto the feeding belt, and during the rolling process, the dough is gradually extruded into a set shape, thereby achieving the effect of shaping and agglomerating during the flow process, without the intervention of external equipment, and can also follow the production rhythm of the assembly line to improve production efficiency.

[0006] Furthermore, in order to ensure that the fabric is not in a sticky state when it is extruded from the dough extrusion frame and to ensure that the fabric is separated into pieces, a shearing cylinder is fixedly installed above the stand through a bracket, and a cutting knife is slidably provided on the inner wall of the bracket. The cutting knife is connected to the telescopic end of the shearing cylinder. When the shearing cylinder telescopes and reciprocates, it drives the cutting knife to reciprocate, so that the dough block is disconnected from the fabric in the dough extrusion frame.

[0007] Furthermore, the shaping and agglomerating unit includes a forming tube, a strong drive motor, a synchronous shaft and a strong drive belt. The linear array of the forming tubes is arranged on the frame, the strong drive motors are symmetrically arranged on both sides of the frame, the synchronous shaft is connected to the output end of the strong drive motor, and the strong drive belt is wrapped around the inner wall of the forming tube and the synchronous shaft. When the noodle block falls into the forming tube, the strong drive motor drives all the strong drive belts to rotate through the synchronous shaft, thereby moving the noodle block forward to prevent the noodle block from being blocked by friction.

[0008] Furthermore, the forming tube includes an open neck tube, a vertical circular tube and a discharge circular tube. The vertical circular tube is arranged through the frame, the discharge circular tube is connected to the lower end of the vertical circular tube, and the open neck tube is inclined at the upper end of the vertical circular tube. The inclined open neck tube can reduce the friction force on the noodle block so that the noodle block can slide downward and reduce the load on the strong drive motor. The open neck tube is an arc open tube with a gradually decreasing radius. When the noodle block moves therein, it will be gradually squeezed into a set circle, and then fall into the vertical circular tube for shaping, and flow to the conveyor belt through the discharge circular tube and be transported to the next process. The shaping of the dough is completed during the material flow process, and there is no need to add additional shaping equipment and processes, thereby improving production efficiency and reducing production costs.

[0009] Furthermore, a groove is formed at the bottom of the open neck shrinkage tube, a fixed shaft is arrayed in the groove, a shaft sleeve is rotatably provided on the fixed shaft, a shaft sleeve is also provided on the synchronous shaft, and the strong drive belt is wrapped around the shaft sleeve. When the strong drive motor rotates, the strong drive belt is driven to rotate through the shaft sleeve, thereby driving the dough in the open neck shrinkage tube to move forward, ensuring that the dough blocks will not be blocked.

[0010] The beneficial effects achieved by the utility model using the above structure are as follows:

[0011] 1. The open neck tube of the forming tube can shape the dough into a ball shape during the movement of the fabric, without adding additional shaping equipment or increasing the production cycle, thus improving production efficiency and reducing equipment costs;

[0012] 2. The strong drive motor rotates the strong drive belt through the synchronous shaft, thereby driving the fabric in the open neck tube to move, preventing the fabric from being unable to move due to friction, and ensuring that the dough block will not be blocked;

[0013] 3. The open neck tube is tilted to further reduce the friction on the dough block and alleviate the workload of the strong drive motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0015] Figure 2 A cross-sectional view of an embodiment of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the shaping unit;

[0017] Figure 4 It is a structural schematic diagram of a forming tube;

[0018] Figure 5 It is a schematic diagram of the position relationship between the forming tube and the strong driving belt;

[0019] Figure 6 It is a front view of the formed tube.

[0020] Among them, 1. stand, 2. shaping and balling unit, 3. shearing cylinder, 4. dough extrusion frame, 5. cutter, 6. conveyor belt, 7. forming tube, 8. strong drive motor, 9. synchronous shaft, 10. strong drive belt, 11. open neck tube, 12. vertical round tube, 13. discharge round tube, 14. fixed shaft, 15. bushing.

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] like Figure 1 and Figure 2 As shown, a dough forming device for producing highland barley bread comprises a stand 1, a shaping and agglomerating unit 2, a dough extruding frame 4 and a conveyor belt 6. The dough extruding frame 4 is arranged above the stand 1, the shaping and agglomerating unit 2 is arranged on the stand 1, and the conveyor belt 6 is arranged at the discharge port of the shaping and agglomerating unit 2. The fermented highland barley dough is placed in the dough extrusion frame 4, and the dough is extruded from the dough extrusion frame 4 into discontinuous blocks by an extrusion device (not shown in the accompanying drawings). After the dough falls into the shaping and agglomerating unit 2, it rolls and falls onto the conveyor belt 6. During the rolling process, the dough is gradually extruded into a set shape, thereby achieving the effect of shaping and agglomerating during the flow process. It does not require the intervention of external equipment, and can also be produced according to the production rhythm of the assembly line, thereby improving production efficiency.

[0024] In order to ensure that the fabric is not in a sticky state when it is extruded from the dough extrusion frame 4 and to ensure that the fabric is separated into blocks, a shearing cylinder 3 is fixedly installed above the stand 1 through a bracket (not marked in the accompanying drawings), and a cutter 5 is slidably provided on the inner wall of the bracket. The cutter 5 is connected to the telescopic end of the shearing cylinder 3. When the shearing cylinder 3 telescopes and reciprocates, it drives the cutter 5 to reciprocate, so that the dough block is disconnected from the fabric in the dough extrusion frame 4.

[0025] like Figure 2 and Figure 3As shown, the shaping and agglomerating unit 2 includes a shaping tube 7, a strong drive motor 8, a synchronous shaft 9 and a strong drive belt 10. The shaping tube 7 is linearly arrayed and arranged on the frame 1. The strong drive motor 8 is symmetrically arranged on both sides of the frame 1. The synchronous shaft 9 is connected to the output end of the strong drive motor 8. The strong drive belt 10 surrounds the inner wall of the shaping tube 7 and the synchronous shaft 9. When the noodle block falls into the shaping tube 7, the strong drive motor 8 drives all the strong drive belts 10 to rotate through the synchronous shaft 9, so that the noodle block moves forward to prevent the noodle block from being blocked by friction.

[0026] like Figure 4-Figure 6 As shown, the forming tube 7 includes an open necking tube 11, a vertical circular tube 12 and a discharge circular tube 13. The vertical circular tube 12 is arranged throughout the stand 1, and the discharge circular tube 13 is connected to the lower end of the vertical circular tube 12. The open necking tube 11 is inclined at the upper end of the vertical circular tube 12. The inclined open necking tube 11 can reduce the friction force on the dough block so that the dough block can slide downward and reduce the load on the strong drive motor 8. The open necking tube 11 is an arc open tube with a gradually decreasing radius. When the dough block moves therein, it will be gradually squeezed into a set circle, and then fall into the vertical circular tube 12 for shaping, and flow to the conveyor belt 6 through the discharge circular tube 13, and be transported to the next process. The shaping of the dough is completed during the material flow process, and there is no need to add additional shaping equipment and processes, thereby improving production efficiency and reducing production costs.

[0027] like Figure 3-Figure 5 As shown, a groove is provided at the bottom of the open necked tube 11, a fixed shaft 14 is arranged in an array in the groove, a shaft sleeve 15 is rotatably provided on the fixed shaft 14, a shaft sleeve 15 is also provided on the synchronous shaft 9, and a strong drive belt 10 is wrapped around the shaft sleeve 15. When the strong drive motor 8 rotates, the strong drive belt 10 is driven to rotate through the shaft sleeve 15, thereby driving the dough in the open necked tube 11 to move forward, ensuring that the dough blocks will not be blocked.

[0028] During the specific work, the fermented highland barley flour is put into the dough extrusion frame 4, and the external extrusion equipment squeezes the highland barley fabric downwards, so that the highland barley flour is extruded from the bottom of the dough extrusion frame 4 into the open necking tube 11 of the forming tube 7, and the highland barley flour is extruded into intermittent blocks and falls into the open necking tube 11 of the forming tube 7 below.

[0029] In order to prevent the dough pieces from sticking together during the extrusion of the fabric, the shearing cylinder 3 is extended and retracted to drive the cutter 5 to move back and forth, thereby shearing the fabric.

[0030] When the dough block falls into the forming tube 7, the strong drive motor 8 is started, and the strong drive motor 8 rotates the synchronous shaft 9, and the shaft sleeve 15 on the synchronous shaft 9 rotates accordingly, and drives the strong drive belt 10 to rotate. When the strong drive belt 10 rotates, it drives the dough block to move forward. Because the open neck reduction tube 11 is inclined, the dough block moves toward the vertical circular tube 12 under the action of the strength belt and gravity, overcoming the friction force. In this process, the arc radius of the open neck reduction tube 11 gradually decreases, and the dough block is gradually squeezed inward to form.

[0031] When the noodle block reaches the junction area between the open necked tube 11 and the vertical circular tube 12, the noodle block is squeezed into a set ball shape, and falls into the vertical circular tube 12 under the action of inertia and gravity, and is further shaped into a ball shape, and finally rolls out of the discharge circular tube 13, falls onto the conveyor belt 6, and is transported to the next process.

[0032] The device can complete the shaping of the dough in a flowing process without stopping the assembly line or introducing shaping equipment, which not only reduces the production cycle, improves production efficiency, but also reduces equipment costs.

[0033] It should be noted that, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

[0034] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A dough forming device for producing highland barley bread, comprising a stand (1), a dough extrusion frame (4) and a conveyor belt (6), characterized in that: The stand (1) is provided with a shaping and agglomerating unit (2) extending therethrough, the dough extrusion frame (4) is arranged above the stand (1), and the conveyor belt (6) is arranged at the discharge port of the shaping and agglomerating unit (2); The shaping and agglomerating unit (2) comprises a shaping tube (7), a strong drive motor (8), a synchronous shaft (9) and a strong drive belt (10); the shaping tube (7) is linearly arrayed and arranged on a stand (1); the strong drive motor (8) is symmetrically arranged on both sides of the stand (1); the synchronous shaft (9) is connected to the output end of the strong drive motor (8); and the strong drive belt (10) surrounds the inner wall of the shaping tube (7) and the synchronous shaft (9).

2. The dough forming device for producing highland barley bread according to claim 1, characterized in that: The forming tube (7) comprises an open necked tube (11), a vertical circular tube (12) and a discharge circular tube (13); the vertical circular tube (12) is arranged through the stand (1); the discharge circular tube (13) is connected to the lower end of the vertical circular tube (12); and the open necked tube (11) is arranged obliquely at the upper end of the vertical circular tube (12).

3. The dough forming device for producing highland barley bread according to claim 2, characterized in that: The open necked tube (11) is an arc open tube with a gradually decreasing radius.

4. The dough forming device for producing highland barley bread according to claim 3, characterized in that: The bottom of the open necked tube (11) is provided with a groove.

5. The dough forming device for producing highland barley bread according to claim 4, characterized in that: A fixed shaft (14) is arranged in the array in the groove.

6. The dough forming device for producing highland barley bread according to claim 5, characterized in that: A shaft sleeve (15) is rotatably provided on the fixed shaft (14), and a shaft sleeve (15) is also provided on the synchronous shaft (9).

7. The dough forming device for producing highland barley bread according to claim 6, characterized in that: The strong drive belt (10) is wrapped around the shaft sleeve (15).

8. The dough forming device for producing highland barley bread according to claim 1, characterized in that: A shearing cylinder (3) is fixedly mounted above the stand (1) via a bracket, and a cutting knife (5) is slidably provided on the inner side wall of the bracket.

9. The dough forming device for producing highland barley bread according to claim 8, characterized in that: The cutter (5) is connected to the telescopic end of the shearing cylinder (3).

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