Starch dehydration device for starch production

Abstract

The utility model discloses a starch dewatering device for starch production, which relates to the technical field of starch production equipment and comprises a workbench, a collecting mechanism is inserted into the bottom end of the workbench, a dewatering mechanism is arranged at the top end of the workbench, and a feeding pipe is inserted into the top end of the dewatering mechanism. A discharging pipe matched with the dewatering mechanism is arranged at the bottom end of the workbench and located on one side of the collecting mechanism in a penetrating mode. According to the utility model, through the matching arrangement of the collecting mechanism and the dewatering mechanism, a mixed solution containing corn starch can be rapidly dewatered under the action of centrifugal force, and then the starch dewatering quality is further ensured through drying and scattering, so that the starch dewatering efficiency is greatly improved, and the final starch quality is ensured; by arranging the collecting mechanism, the dehydrated starch is further dried, and the scraped starch is scattered under the rotating action of the rotating blade rod, so that the uniform drying of the starch is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of starch production equipment, in particular to a starch dehydration device used for starch production. Background Art

[0002] Starch is a natural polysaccharide that is widely found in various plants, such as corn. When extracting corn starch from corn, it is crucial to ensure its production quality. This process is not only about the selection of raw materials, but also requires carefully designed processes and technologies to maximize the purity and quality of starch. In order to achieve this goal, advanced technology and equipment are needed to ensure that each step is carefully controlled. The dehydration step is particularly important. In order to ensure the quality of the final product and improve production efficiency, starch dehydration equipment plays an indispensable role. These specialized equipment can efficiently remove excess water from the starch slurry, reduce the moisture content of the starch, and prepare for the next drying process, thereby ensuring that the final result is a high-quality and dry corn starch product.

[0003] For example, Chinese patent CN215162289U discloses a starch dehydration device for starch production, including a dehydration box, a connecting bracket, an inclined conveying cylinder, a feeding hopper, a feeding pipe, a bearing seat, a driving motor and a screw conveying shaft. By turning on the driving motor, the screw conveying shaft is driven to convey starch to the dehydration box, and then by turning on the stirring motor, the starch is filtered onto the filter plate, and finally the starch is further dehydrated by turning on two cylinders. However, during the dehydration process, the above-mentioned dehydration device further squeezes the starch through the cylinder, so that the corn starch is agglomerated. It is very likely that the corn starch after squeezing is not broken up in time, causing the starch to agglomerate or clump rapidly, which will not only increase the difficulty of the subsequent crushing process, but also may cause the starch to deteriorate, and ultimately affect the quality of the starch.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a starch dehydration device for starch production to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A starch dehydration device for starch production comprises a workbench, a collecting mechanism is inserted at the bottom of the workbench, a dehydration mechanism is arranged at the top of the workbench, a feed pipe is inserted at the top of the dehydration mechanism, and a discharge pipe matched with the dehydration mechanism is inserted at the bottom of the workbench and located on one side of the collecting mechanism.

[0008] Furthermore, in order to remove the remaining moisture in the starch after centrifugal dehydration, and then collect and break up the dried starch, the dehydrated starch can be further dried by introducing hot air into the hot air channel, and then the threaded rod is driven to rotate under the rotation of the output shaft of the motor, so that the scraper moves downward to scrape off the attached starch, and at the same time, the scraped starch is broken up under the rotation of the rotating blade rod, thereby ensuring the uniform drying of the starch, avoiding the coagulation and deterioration of the starch, and thus ensuring the quality of the starch. The collecting mechanism includes a driven gear arranged in the middle of the bottom end of the workbench, a driving gear 1 is meshedly arranged on one side of the driven gear, and a motor 1 is connected to the bottom end of the driving gear 1; a rotary joint is inserted at the bottom end of the driven gear, a threaded rod is arranged at the inner top of the rotary joint, a plurality of rotating blade rods are arranged on the outer side of the bottom of the threaded rod, a scraper is sleeved on the outer side of the top of the threaded rod, a hot air channel is opened at the bottom end of the threaded rod, and a plurality of air outlets connected to the hot air channel are opened on the outer side of the threaded rod.

[0009] Furthermore, in order to quickly separate the starch from the mixed solution containing corn starch, the gear ring can be rotated under the rotation of the second output shaft of the motor, driving the centrifugal cylinder and the filter cylinder to rotate together, so that the mixed solution containing corn starch can separate the starch on the inner wall of the filter cylinder under the centrifugal force and the filtering action of the filter cylinder, and the remaining liquid will be filtered into the centrifugal cylinder through the filter cylinder, thereby improving the efficiency of starch dehydration and ensuring that the purity and quality of the starch are retained to the greatest extent. The dehydration mechanism includes a fixed seat arranged at the top of the workbench, and the inner bottom of the fixed seat is provided with an inclined groove A card slot is provided at the inner top of the fixed seat, a filter cartridge is arranged inside the card slot, a centrifugal cartridge is arranged outside the filter cartridge, a gear ring is sleeved on the outer side of the centrifugal cartridge, a driving gear 2 is meshed with one side of the gear ring, and a motor 2 is connected to the bottom end of the driving gear 2; a drainage pipe is inserted at the bottom of the centrifugal cartridge; a threaded rod is inserted at the top of the fixed seat, and the threaded rod is located inside the filter cartridge; the scraper is a circular plate with a hollow structure, and the circular plate is matched with the inner wall of the filter cartridge; a plurality of rotating blades are evenly arranged and distributed circumferentially at the top of the fixed seat; the discharge pipe is connected to the inclined groove.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model ensures that the mixed solution containing corn starch can be quickly dehydrated under the action of centrifugal force through the coordinated arrangement of the collecting mechanism and the dehydrating mechanism, and then further ensures the quality of starch dehydration through drying and breaking up, thereby greatly improving the efficiency of starch dehydration and ensuring the quality of the final starch.

[0012] 2. By setting up a collecting mechanism, the dehydrated starch can be further dried under the action of hot air passing into the hot air channel. Then, under the rotation of the output shaft of the motor, the threaded rod is driven to rotate, so that the scraper moves downward to scrape off the attached starch. At the same time, under the rotation of the rotating blade rod, the scraped starch is broken up, thereby ensuring the uniform drying of the starch, avoiding the coagulation and deterioration of the starch, and thus ensuring the quality of the starch.

[0013] 3. By setting up a dehydration mechanism, the gear ring can rotate under the rotation of the second output shaft of the motor, driving the centrifuge cylinder and the filter cylinder to rotate together, so that the mixed solution containing corn starch will separate the starch on the inner wall of the filter cylinder under the centrifugal force and the filtering action of the filter cylinder, and the remaining liquid will be filtered into the centrifuge cylinder through the filter cylinder, thereby improving the efficiency of starch dehydration and ensuring that the purity and quality of the starch are retained to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 This is one of the structural schematic diagrams of a starch dehydration device for starch production according to an embodiment of the utility model;

[0016] Figure 2 This is a second structural schematic diagram of a starch dehydration device for starch production according to an embodiment of the utility model;

[0017] Figure 3 is a cross-sectional view of a starch dehydration device for starch production according to an embodiment of the utility model;

[0018] Figure 4 This is one of the partial views of a starch dehydration device for starch production according to an embodiment of the utility model;

[0019] Figure 5 This is the second partial view of a starch dehydration device for starch production according to an embodiment of the utility model.

[0020] In the figure:

[0021] 1. Workbench; 2. Collecting mechanism; 201. Driven gear; 202. Driving gear 1; 203. Motor 1; 204. Rotary joint; 205. Threaded rod; 206. Rotating blade rod; 207. Scraper; 208. Hot air channel; 209. Air outlet; 3. Dehydration mechanism; 301. Fixed seat; 302. Inclined groove; 303. Slot; 304. Filter cartridge; 305. Centrifugal cartridge; 306. Gear ring; 307. Driving gear 2; 308. Motor 2; 309. Drain pipe; 4. Feed pipe; 5. Discharge pipe. DETAILED DESCRIPTION

[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] According to an embodiment of the utility model, a starch dehydration device for starch production is provided.

[0024] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-5 As shown, a starch dehydration device for starch production according to an embodiment of the utility model includes a workbench 1, a collecting mechanism 2 is inserted at the bottom end of the workbench 1, a dehydration mechanism 3 is arranged at the top end of the workbench 1, a feed pipe 4 is inserted at the top end of the dehydration mechanism 3, and a discharge pipe 5 matched with the dehydration mechanism 3 is inserted at the bottom end of the workbench 1 and located on one side of the collecting mechanism 2.

[0025] With the aid of the above-mentioned technical scheme of the utility model, the utility model ensures that the mixed solution containing corn starch can be quickly dehydrated under the action of centrifugal force through the coordinated arrangement of the collecting mechanism 2 and the dehydration mechanism 3, and then further ensures the quality of starch dehydration through drying and breaking up, thereby greatly improving the efficiency of starch dehydration and ensuring the quality of the final starch.

[0026] In one embodiment, for the above-mentioned collecting mechanism 2, the collecting mechanism 2 includes a driven gear 201 arranged in the middle of the bottom end of the workbench 1, a driving gear 202 is meshed on one side of the driven gear 201, and a motor 203 is connected to the bottom end of the driving gear 202; a rotary joint 204 is inserted at the bottom end of the driven gear 201, a threaded rod 205 is arranged at the inner top of the rotary joint 204, a plurality of rotating blade rods 206 are arranged at the bottom outer side of the threaded rod 205, a scraper 207 is sleeved on the top outer side of the threaded rod 205, and the bottom of the threaded rod 205 is provided with a plurality of rotating blade rods 206, and a scraper 207 is sleeved on the top outer side of the threaded rod 205. A hot air channel 208 is provided at the end, and a plurality of air outlet holes 209 connected to the hot air channel 208 are provided on the outer side of the threaded rod 205; the dehydrated starch can be further dried by the hot air introduced into the hot air channel 208, and then the threaded rod 205 is driven to rotate by the rotation of the output shaft of the motor 203, so that the scraper 207 moves downward to scrape off the attached starch, and at the same time, the scraped starch is broken up by the rotation of the rotating blade rod 206, thereby ensuring the uniform drying of the starch, avoiding the coagulation and deterioration of the starch, and thus ensuring the quality of the starch.

[0027] In addition, it should be noted that, in order to allow hot air to flow into the hot air channel 208, a hot air pipe is connected to the bottom end of the rotary joint 204, and the hot air pipe is not shown in the figure.

[0028] In addition, it should be noted that in order to prevent the hot air pipe from being affected by the rotation of the threaded rod 205, the above-mentioned rotary joint 204 is a joint assembly that can rotate freely relative to the shell. This assembly usually includes a hollow shaft with a fluid channel. The middle part of the hollow shaft is installed in the shell of the stationary part through a bearing to maintain good positioning and low-friction rotation during rotation. In order to support the rotation of the shaft, a set of bearings will be configured inside the rotary joint to prevent leakage of the sealing part. The composition of the above-mentioned rotary joint 204 is a prior art and will not be elaborated on here.

[0029] In addition, it should be noted that in order to ensure that the feed pipe 4 can continue to feed without being affected by rotation during the dehydration process of the dehydration mechanism 3, the feed pipe 4 and the collection mechanism 2 also need to be connected through a joint with the same structure as the rotary joint 204. In addition, the joint is not shown in the figure.

[0030] The working principle of the collecting mechanism 2 is as follows: under the action of hot air passing into the hot air channel 208, the hot air can be passed into the dehydration mechanism 3 through the air outlet 209, so that the dehydrated starch can be further dried, and then under the rotation of the output shaft of the motor 203, the driving gear 202 is driven to rotate, and the meshing driven gear 201 is driven to rotate, so that the threaded rod 205 rotates, driving the scraper 207 to move downward, and the starch attached to the cylinder wall is scraped off. At the same time, under the rotation of the rotating blade rod 206, the scraped starch is broken up, thereby ensuring the uniform drying of the starch, avoiding the coagulation and deterioration of the starch, and thus ensuring the quality of the starch.

[0031] In one embodiment, for the above-mentioned dehydration mechanism 3, the dehydration mechanism 3 includes a fixed seat 301 arranged at the top of the workbench 1, an inclined groove 302 is provided at the inner bottom of the fixed seat 301, a card slot 303 is provided at the inner top of the fixed seat 301, a filter cartridge 304 is provided inside the card slot 303, a centrifugal cartridge 305 is provided on the outer side of the filter cartridge 304, a gear ring 306 is sleeved on the outer side of the centrifugal cartridge 305, a driving gear 2 307 is meshed on one side of the gear ring 306, and a motor 2 308 is connected to the bottom end of the driving gear 2 307; a drain pipe 309 is inserted at the bottom of the centrifugal cartridge 305; a threaded rod 205 is inserted at the top of the fixed seat 301, and the threaded rod 205 is located at the filter cartridge 304. The scraper 207 is a hollow circular plate, and the circular plate is matched with the inner wall of the filter cylinder 304; a plurality of rotating blades 206 are evenly arranged and distributed in a circle on the top of the fixed seat 301; the discharge pipe 5 is connected with the inclined groove 302; the gear ring 306 can rotate under the rotation of the output shaft of the motor 2 308, driving the centrifugal cylinder 305 and the filter cylinder 304 to rotate together, so that the mixed solution containing corn starch can separate the starch from the inner wall of the filter cylinder 304 under the centrifugal force and the filtering action of the filter cylinder 304, and the remaining liquid will be filtered into the centrifugal cylinder 305 through the filter cylinder 304, thereby improving the efficiency of starch dehydration and ensuring that the purity and quality of the starch are retained to the greatest extent.

[0032] The working principle of the dehydration mechanism 3 is as follows: by starting the motor 2 308, the output shaft of the motor 2 308 drives the driving gear 2 307 to rotate, so that the meshing gear ring 306 rotates, and at the same time, under the limiting action of the slot 303, the centrifugal cylinder 305 and the filter cylinder 304 rotate, so that the mixed solution containing corn starch will separate the starch on the inner wall of the filter cylinder 304 under the centrifugal force and the filtering action of the filter cylinder 304, and the remaining liquid will be filtered into the centrifugal cylinder 305 through the filter cylinder 304, thereby improving the efficiency of starch dehydration and ensuring that the purity and quality of the starch are retained to the greatest extent. Finally, the liquid in the centrifugal cylinder 305 is discharged through the drain pipe 309.

[0033] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0034] In actual application, the operator passes the mixed solution containing corn starch into the feed pipe 4 and then into the dehydration mechanism 3, and then starts the dehydration mechanism 3 for dehydration. After the dehydration is completed, the starch is dried and dispersed through the collecting mechanism 2, and the dispersed starch is discharged through the discharge pipe 5.

[0035] In summary, with the aid of the above-mentioned technical scheme of the utility model, through the coordinated arrangement of the collecting mechanism 2 and the dehydrating mechanism 3, it is ensured that the mixed solution containing corn starch can be quickly dehydrated under the action of centrifugal force, and then the quality of starch dehydration is further guaranteed by drying and breaking up, thereby greatly improving the efficiency of starch dehydration and ensuring the quality of the final starch; by setting up the collecting mechanism 2, the dehydrated starch can be further dried under the action of hot air passing into the hot air channel 208, and then under the rotation of the output shaft of the motor 203, the threaded rod 205 is driven to rotate, so that the scraper 207 moves downward to scrape off the attached starch, and at the same time, the scraper 207 is rotated. Under the rotation of the rotating blade rod 206, the scraped starch is broken up, thereby ensuring uniform drying of the starch, avoiding starch coagulation and deterioration, and further ensuring the quality of the starch; by setting up the dehydration mechanism 3, the gear ring 306 can be rotated under the rotation of the output shaft of the motor 2 308, driving the centrifugal cylinder 305 and the filter cylinder 304 to rotate together, so that the mixed solution containing corn starch will separate the starch on the inner wall of the filter cylinder 304 under the centrifugal force and the filtering action of the filter cylinder 304, and the remaining liquid will be filtered into the centrifugal cylinder 305 through the filter cylinder 304, thereby improving the efficiency of starch dehydration and ensuring that the purity and quality of the starch are retained to the greatest extent.

[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A starch dehydration device for starch production, comprising a workbench (1), characterized in that: A collecting mechanism (2) is inserted at the bottom end of the workbench (1), a dehydrating mechanism (3) is arranged at the top end of the workbench (1), a feeding pipe (4) is inserted at the top end of the dehydrating mechanism (3), and a discharging pipe (5) cooperating with the dehydrating mechanism (3) is inserted at the bottom end of the workbench (1) and located on one side of the collecting mechanism (2).

2. A starch dehydration device for starch production according to claim 1, characterized in that: The collecting mechanism (2) comprises a driven gear (201) arranged in the middle of the bottom end of the workbench (1), a driving gear 1 (202) being meshed with one side of the driven gear (201), and a motor 1 (203) being connected to the bottom end of the driving gear 1 (202); A rotary joint (204) is inserted at the bottom end of the driven gear (201), a threaded rod (205) is provided at the inner top of the rotary joint (204), a plurality of rotary blade rods (206) are provided at the outer side of the bottom of the threaded rod (205), a scraper (207) is sleeved at the outer side of the top of the threaded rod (205), a hot air channel (208) is provided at the bottom end of the threaded rod (205), and a plurality of air outlet holes (209) connected to the hot air channel (208) are provided at the outer side of the threaded rod (205).

3. A starch dehydration device for starch production according to claim 2, characterized in that: The dehydration mechanism (3) comprises a fixed seat (301) arranged at the top of the workbench (1); an inclined groove (302) is provided at the inner bottom of the fixed seat (301); a clamping groove (303) is provided at the inner top of the fixed seat (301); a filter cartridge (304) is provided inside the clamping groove (303); a centrifugal cartridge (305) is provided outside the filter cartridge (304); a gear ring (306) is sleeved on the outer side of the centrifugal cartridge (305); a second driving gear (307) is meshed with one side of the gear ring (306); and a second motor (308) is connected to the bottom end of the second driving gear (307); A drainage pipe (309) is inserted through the bottom of the centrifugal cylinder (305).

4. A starch dehydration device for starch production according to claim 3, characterized in that: The threaded rod (205) is inserted into the top end of the fixing seat (301), and the threaded rod (205) is located inside the filter cartridge (304).

5. A starch dehydration device for starch production according to claim 3, characterized in that: The scraper (207) is a circular plate with a hollow structure, and the circular plate is arranged in coordination with the inner wall of the filter cartridge (304).

6. A starch dehydration device for starch production according to claim 3, characterized in that: The plurality of rotating blade rods (206) are evenly arranged and distributed in a circular pattern on the top end of the fixing seat (301).

7. A starch dehydration device for starch production according to claim 3, characterized in that: The discharge pipe (5) is in communication with the inclined groove (302).

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