Silicone oil production tail gas neutralization device
By designing multiple neutralization filter components and automated cleaning components in the silicone oil production exhaust neutralization device, the problems of poor exhaust neutralization effect and inconvenient cleaning are solved, and efficient exhaust treatment and automated cleaning are achieved, reducing costs and improving equipment reliability.
Patent Information
- Application Number
- CN202421791686.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-27
AI Technical Summary
In the existing silicone oil production exhaust neutralization device, the exhaust gas and neutralization liquid have a short contact time, poor neutralization effect, and is inconvenient for automatic cleaning, which increases labor and operating costs.
A exhaust neutralization device including multiple neutralization filter assembly and automated cleaning assembly is designed to achieve full neutralization of exhaust through atomizing spray head and multi-layer exhaust filter plate, and to automatically clean impurities on the filter plate through a drive motor and screw structure.
It effectively improves the neutralization effect of exhaust gas, ensures that the quality of exhaust gas meets the standards, and reduces labor costs through automated cleaning, avoiding impurities accumulation and equipment blockage.
Smart Images

Figure CN222788919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicone oil production, in particular to a silicone oil production tail gas neutralization device. Background Art
[0002] The field of silicone oil production technology involves the process of synthesizing and processing silicone oil. This technology requires precise chemical engineering knowledge and process control capabilities to ensure the production of silicone oil products that meet specific needs. With the advancement of science and technology and the expansion of applications, silicone oil production technology continues to innovate to improve product performance and versatility to meet the high-end needs of different industries.
[0003] In the silicone oil production process, tail gas neutralization devices are widely used because the tail gas produced by the silicone oil synthesis reaction contains harmful compounds such as silane, which are potentially harmful to the environment and the health of operators. The tail gas neutralization device converts these harmful substances into safer compounds or harmless substances through chemical reactions, thereby reducing the impact on the environment and ensuring the safety and sustainability of the production process.
[0004] In the process of realizing the utility model, the inventors found that the prior art has the following problems: 1. The common exhaust gas neutralization device currently uses a method of injecting exhaust gas into a neutralizing liquid, and then the exhaust gas emerges in the form of bubbles. This single neutralization method easily leads to a short contact time between the exhaust gas and the neutralizing liquid, and most of the exhaust gas is difficult to contact with the neutralizing liquid, resulting in poor exhaust gas neutralization effect, resulting in substandard exhaust gas quality, and it is not convenient to filter, remove and clean various impurities in the exhaust gas, and additional equipment is required to assist in cleaning, which increases the operating cost; 2. The common exhaust gas neutralization device currently has a problem of not being able to automatically clean the exhaust gas filter plate directly after the exhaust gas is neutralized and filtered, and it needs to be frequently disassembled and cleaned by manpower, which increases labor costs and reduces neutralization efficiency. In addition, the neutralization liquid wastewater after the operation is not convenient to be separated and discharged from the impurities after cleaning, and the impurities are easily accumulated at the bottom of the inner wall of the device, which brings inconvenience to subsequent maintenance and cleaning. Utility Model Content
[0005] The purpose of the utility model is to provide a neutralization device for tail gas produced by silicone oil, so as to solve the problems proposed in the above background technology that the contact time between tail gas and neutralizing liquid is short, and most of the tail gas is difficult to contact with the neutralizing liquid, the tail gas neutralization effect is poor, the quality of the discharged tail gas does not meet the standard, and it is not convenient to filter and remove various impurities in the tail gas, it is not convenient to automatically clean the tail gas filter plate, and it is not convenient to separate and discharge the cleaned impurities. In order to achieve the above purpose, the utility model provides the following technical solutions: A neutralization device for tail gas produced by silicone oil, including a box body, the bottom of the box body is equipped with a plurality of bottom columns, the top of the box body is equipped with a top plate, the bottom end of one side of the box body is hinged with an opening and closing door, one side of the opening and closing door is equipped with a discharge pipe, the upper surface of the top plate is equipped with a neutralization component, the middle part of the upper surface of the top plate is equipped with a first drive motor, the bottom of the first drive motor drives a first screw, the surface of the first screw is threadedly connected to a scraper holder, the interior of the scraper holder is sleeved with a plurality of tail gas filter plates, the first The bottom of the screw is rotatably connected to an inclined plate, one end of the surface of the inclined plate is provided with a plurality of first through holes, a second driving motor is installed in the middle of one side of the box body, one side of the second driving motor drives a second screw, one end of the second screw is rotatably connected to a limiting plate, the other end of the second screw is threadedly connected to a plurality of movable plates, both ends of the movable plates are slidably connected to sliding rods, one end of the surface of the movable plate is provided with a second through hole, a cleaning component movably mounted with the box body is provided at the bottom of the movable plate, an exhaust port is provided at the top of one side of the box body, and an air inlet is provided at the top of the other side of the box body.
[0006] The neutralization component includes an infusion pump movably mounted on the upper surface of the top plate, an inlet tube is installed at the top of the infusion pump, one end of the infusion tube is installed on one side of the infusion pump, an outlet tube is installed at the other end of the infusion tube, a plurality of atomizing nozzles are installed at the bottom of the outlet tube, and a protective cover movably mounted on the top plate is provided on the top of the outlet tube.
[0007] The cleaning component includes a third driving motor movably mounted on the box body, one side of the third driving motor drives a third screw, the surface of the third screw is threadedly connected to a movable sleeve, a buffer spring is installed on the top of the inner wall of the sleeve, a cleaning scraper head is installed on the bottom of the buffer spring, and the bottom of the cleaning scraper head is provided with an inclined plate movably mounted on the box body.
[0008] Further preferably, the bottom columns are symmetrically distributed about a horizontal center line of the box.
[0009] Further preferably, the atomizing nozzles are evenly and equidistantly distributed at the bottom of the liquid outlet pipe.
[0010] Further preferably, the scraper holder forms a lifting structure through a first screw rod and a first drive motor.
[0011] Further preferably, the movable sleeve forms a transmission structure through a third screw and a third drive motor.
[0012] Further preferably, the cleaning scraper head forms a buffer structure through a buffer spring and a movable sleeve.
[0013] Further preferably, the movable plate and the sliding rod form a sliding structure.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the utility model, through the design improvement of multiple neutralization and filtering components, the exhaust gas can be fully and effectively neutralized, ensuring that the treated exhaust gas fully meets the emission quality standards, and at the same time, various residual impurities in the exhaust gas can be effectively filtered and separated.
[0016] In the utility model, through the improvement of the design of the cleaning component, the residue on the exhaust gas filter plate can be automatically and effectively scraped and cleaned, without the need for additional manual disassembly and maintenance operations, thus reducing labor costs. At the same time, the neutralization waste liquid and cleaning impurities after the operation can be discharged and cleaned separately, avoiding the accumulation of residual impurities and the problem of discharge blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the explosion structure inside the box of the utility model;
[0019] Figure 3 This is a schematic diagram of the explosion structure of the neutralization component of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the cleaning component of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the discharge assembly of the utility model.
[0022] In the figure: 1. box body; 2. bottom column; 3. top plate; 4. opening and closing door; 5. discharge pipe; 6. neutralization component; 601. infusion pump; 602. inlet pipe; 603. infusion pipe; 604. outlet pipe; 605. atomizing nozzle; 606. protective cover; 7. first drive motor; 8. first screw; 9. scraper holder; 10. exhaust filter plate; 11. inclined plate; 12. first through hole; 13. second drive motor; 14. second screw; 15. limit plate; 16. movable plate; 17. slide rod; 18. second through hole; 19. cleaning component; 1901. third drive motor; 1902. third screw; 1903. movable sleeve; 1904. buffer spring; 1905. cleaning scraper; 1906. inclined plate; 20. exhaust port; 21. air inlet. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5 The utility model provides a technical solution: a silicon oil production tail gas neutralization device, comprising a box body 1, a plurality of bottom columns 2 are installed at the bottom of the box body 1, a top plate 3 is installed at the top of the box body 1, an opening and closing door 4 is hinged at the bottom end of one side of the box body 1, a discharge pipe 5 is installed on one side of the opening and closing door 4, a neutralization component 6 is installed on the upper surface of the top plate 3, a first drive motor 7 is installed in the middle of the upper surface of the top plate 3, a first screw 8 is driven at the bottom of the first drive motor 7, a scraper holder 9 is threadedly connected to the surface of the first screw 8, a plurality of tail gas filter plates 10 are sleeved inside the scraper holder 9, and a slanted plate 1 is rotatably connected to the bottom of the first screw 8 1, a plurality of first through holes 12 are provided at one end of the surface of the inclined plate 11, a second driving motor 13 is installed in the middle of one side of the box body 1, a second screw 14 is driven at one side of the second driving motor 13, one end of the second screw 14 is rotatably connected to a limiting plate 15, the other end of the second screw 14 is threadedly connected to a plurality of moving plates 16, both ends of the moving plates 16 are slidably connected to sliding rods 17, a second through hole 18 is provided at one end of the surface of the moving plate 16, a cleaning component 19 movably mounted with the box body 1 is provided at the bottom of the moving plate 16, an exhaust port 20 is provided at the top end of one side of the box body 1, and an air inlet 21 is provided at the top end of the other side of the box body 1.
[0025] The neutralization component 6 includes an infusion pump 601 movably mounted on the upper surface of the top plate 3, an inlet pipe 602 is installed at the top of the infusion pump 601, one end of an infusion pipe 603 is installed on one side of the infusion pump 601, and an outlet pipe 604 is installed at the other end of the infusion pipe 603. A plurality of atomizing nozzles 605 are installed at the bottom of the outlet pipe 604, and a protective cover 606 movably mounted on the top plate 3 is provided at the top of the outlet pipe 604.
[0026] The cleaning component 19 includes a third driving motor 1901 movably mounted on the housing 1, and one side of the third driving motor 1901 drives a third screw 1902, and the surface of the third screw 1902 is threadedly connected to a movable sleeve 1903, a buffer spring 1904 is installed on the top of the inner wall of the sleeve, and a cleaning scraper head 1905 is installed at the bottom of the buffer spring 1904, and the bottom of the cleaning scraper head 1905 is provided with an inclined plate 1906 movably mounted on the housing 1.
[0027] In this embodiment, Figure 1 As shown, the bottom columns 2 are symmetrically distributed about the horizontal center line of the box body 1; the symmetrical distribution layout design is conducive to maintaining the stability and balance of the structure, reducing the stress concentration phenomenon caused by uneven force on the structure, improving the overall bearing capacity and seismic performance, and simplifying the construction and maintenance process.
[0028] In this embodiment, Figure 3 As shown, the atomizing nozzles 605 are evenly and equidistantly distributed at the bottom of the liquid outlet pipe 604; the evenly and equidistantly distributed layout design can effectively improve the uniformity and coverage of the neutralizing liquid spraying, ensuring that the neutralizing liquid can be evenly mixed with the exhaust gas after being sprayed from the nozzle, thereby providing a high-quality and efficient neutralization process, and the multiple layout design further ensures that the exhaust gas can receive comprehensive and high-quality neutralization operations, ensuring that the processed waste gas fully meets the emission standards, improves the neutralization quality, and ensures emission safety.
[0029] In this embodiment, Figure 4 As shown, the scraper holder 9 forms a lifting structure through the first screw rod 8 and the first drive motor 7; the design of the lifting structure can drive the first screw rod 8 to rotate through the action of the first drive motor 7, so that the scraper holder 9 can automatically and smoothly adjust the vertical height, thereby smoothly and efficiently scraping and cleaning the attached impurities and dust on the surface of the exhaust gas filter plate 10, without the need for additional manual splicing, disassembly and cleaning, saving labor costs and improving the user experience.
[0030] In this embodiment, Figure 5As shown, the movable sleeve 1903 forms a transmission structure through the third screw 1902 and the third drive motor 1901; the design of the transmission structure can drive the third screw 1902 to rotate through the action of the third drive motor 1901, and then drive the movable sleeve 1903 to be flexibly and smoothly displaced along the direction of the third screw 1902, so that the cleaning scraper 1905 can smoothly scrape away the impurities accumulated on the surface of the inclined plate 1906, and no additional manual cleaning is required, thereby improving cleaning efficiency and reducing labor costs.
[0031] In this embodiment, Figure 5 As shown, the cleaning scraper head 1905 forms a buffer structure with the buffer spring 1904 and the movable sleeve 1903; the design of the buffer structure ensures that the cleaning scraper head 1905 can always be in close contact with the surface of the inclined plate 1906, achieving a more perfect and efficient cleaning effect, while having a certain degree of shock resistance and anti-shaking ability, avoiding damage to the cleaning scraper head 1905 or the inclined plate 1906 caused by excessive friction and collision, which helps to improve the quality of work and ensure equipment safety.
[0032] In this embodiment, Figure 3 As shown, the movable plate 16 and the slide rod 17 form a sliding structure; the design of the sliding structure can ensure that the movable plate 16 can smoothly and flexibly adjust the displacement of the horizontal position, thereby conveniently and efficiently realizing the opening and closing of the through hole, and at the same time help to avoid exhaust gas leakage, affecting the exhaust gas neutralization quality, and improve the operation quality.
[0033] The use method and advantages of the utility model: The silicone oil production tail gas neutralization device, when in use, the working process is as follows:
[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the operator starts the infusion pump 601, absorbs the neutralizing liquid through the liquid inlet pipe 602, and then discharges it into each atomizing nozzle 605 through the liquid outlet pipe 604, starts the atomizing nozzle 605, and sprays the neutralizing liquid into the corresponding box 1 space. At the same time, the tail gas to be processed is discharged into the box 1 through the air inlet 21. After the tail gas is fully neutralized, filtered and purified by the multiple atomizing nozzles 605 and the tail gas filter plate 10, it is directly discharged from the exhaust port 20 on the other side of the box 1. During the neutralization operation, the atomized neutralizing liquid will condense into neutralization waste liquid on the surface of the inclined plate 11 and accumulate on the surface of the inclined plate 11. When the neutralization operation is completed, After completion, the second drive motor 13 can be started to drive the movable plate 16 to open. With the cooperation of the limit plate 15, the second through hole 18 set on the surface of the movable plate 16 will overlap and open the first through hole 12 of the inclined plate 11, so that the accumulated waste liquid falls into the bottom of the box body 1. At the same time, the first drive motor 7 can be started to drive the scraper holder 9 to scrape and clean the impurities attached to the surface of the exhaust gas filter plate 10. The hanging impurities also fall on the inclined plate 1906 at the bottom of the box body 1. Finally, the discharge pipe 5 can be opened to discharge and clean the waste liquid first, and then the opening and closing door 4 is opened, and the cleaning component 19 is started to fully scrape and clean the impurities accumulated on the surface of the inclined plate 1906.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for neutralizing tail gas from silicone oil production, comprising a housing (1), characterized in that: A plurality of bottom columns (2) are installed at the bottom of the box body (1), a top plate (3) is installed at the top of the box body (1), an opening and closing door (4) is hinged at the bottom end of one side of the box body (1), a discharge pipe (5) is installed on one side of the opening and closing door (4), a neutralization component (6) is installed on the upper surface of the top plate (3), a first drive motor (7) is installed in the middle of the upper surface of the top plate (3), a first screw rod (8) is driven at the bottom of the first drive motor (7), a scraper holder (9) is threadedly connected to the surface of the first screw rod (8), a plurality of exhaust gas filter plates (10) are sleeved inside the scraper holder (9), a slanted plate (11) is rotatably connected to the bottom of the first screw rod (8), and one end of the surface of the slanted plate (11) is provided with a A plurality of first through holes (12), a second drive motor (13) is installed in the middle of one side of the box body (1), one side of the second drive motor (13) drives a second screw rod (14), one end of the second screw rod (14) is rotatably connected to a limit plate (15), the other end of the second screw rod (14) is threadedly connected to a plurality of movable plates (16), both ends of the movable plates (16) are slidably connected to sliding rods (17), one end of the surface of the movable plate (16) is provided with a second through hole (18), the bottom of the movable plate (16) is provided with a cleaning component (19) movably mounted with the box body (1), the top end of one side of the box body (1) is provided with an exhaust port (20), and the top end of the other side of the box body (1) is provided with an air inlet (21); The neutralization component (6) comprises an infusion pump (601) movably mounted on the upper surface of the top plate (3); a liquid inlet pipe (602) is mounted on the top of the infusion pump (601); one end of an infusion pipe (603) is mounted on one side of the infusion pump (601); a liquid outlet pipe (604) is mounted on the other end of the infusion pipe (603); a plurality of atomizing nozzles (605) are mounted on the bottom of the liquid outlet pipe (604); and a protective cover (606) movably mounted on the top plate (3) is provided on the top of the liquid outlet pipe (604); The cleaning component (19) comprises a third driving motor (1901) movably mounted on one side of the housing (1); one side of the third driving motor (1901) drives a third screw rod (1902); a movable sleeve (1903) is threadedly connected to the surface of the third screw rod (1902); a buffer spring (1904) is mounted on the top of the inner wall of the sleeve; a cleaning scraper (1905) is mounted on the bottom of the buffer spring (1904); and an inclined plate (1906) movably mounted on the housing (1) is provided at the bottom of the cleaning scraper (1905).
2. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The bottom columns (2) are symmetrically distributed about the horizontal center line of the box body (1).
3. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The atomizing nozzles (605) are evenly and equidistantly distributed at the bottom of the liquid outlet pipe (604).
4. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The scraper blade holder (9) forms a lifting structure through the first screw rod (8) and the first drive motor (7).
5. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The movable sleeve (1903) forms a transmission structure through the third screw (1902) and the third drive motor (1901).
6. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The cleaning scraper head (1905) forms a buffer structure through a buffer spring (1904) and a movable sleeve (1903).
7. A silicone oil production tail gas neutralization device according to claim 1, characterized in that: The movable plate (16) and the sliding rod (17) form a sliding structure.