Environment-friendly separated desulfurization machine for rubber production
By introducing deodorizing components and spraying systems into the rubber desulfurization machine, the problem of odor pollution caused by rubber desulfurization at high temperatures is solved, and effective removal of odor and sufficient desulfurization of rubber is achieved.
Patent Information
- Application Number
- CN202421142544.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-05-24
AI Technical Summary
When existing rubber desulfurization machines heat rubber at high temperatures, they may cause odor to accumulate in the inner shell and discharge into the atmosphere with the rubber, polluting the environment.
An environmentally friendly separation desulfurization machine is designed, including a desulfurization tank, a connecting chamber and a deodorization assembly. The odor inside the desulfurization tank is introduced into the connecting chamber through the ventilation valve, and the deodorant is sprayed with the water pump and nozzle system for deodorization treatment to prevent the odor from being discharged into the atmosphere.
Effectively remove odor inside the desulfurization tank, prevent it from being discharged into the atmosphere, protect the environment, and ensure that the rubber is fully desulfurized.
Smart Images

Figure CN222789206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of desulfurization, in particular to an environmentally friendly separation desulfurizer for rubber production. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a molecular weight that is often large, greater than hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is made by extracting gum from plants such as rubber trees and rubber grass, while synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in industry or all aspects of life.
[0003] For example, the Chinese patent with publication number CN210314088U proposes a regenerated rubber desulfurizer, which drives the regenerated rubber to rotate in the inner shell by rotating the inner shell, avoiding the problem of the prior art that the regenerated rubber accumulates at the bottom of the desulfurizer and is not stirred sufficiently, which is beneficial to improving the stirring effect of the regenerated rubber; at the same time, by setting paddles with opposite rotation directions, it is beneficial to fully stir the regenerated rubber and avoid the waste regenerated rubber from agglomerating, which is beneficial to improving the oversulfurization effect. However, in this scheme, since the above-mentioned device puts the rubber into the inner shell for heating when desulfurizing the rubber, a large amount of odor may be generated after the rubber undergoes chemical reaction under high temperature and accumulate in the inner shell, which may be discharged into the atmosphere along with the discharge of the rubber, thereby causing pollution to the surrounding environment. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an environmentally friendly separation desulfurizer for rubber production, which solves the problem that when the above-mentioned device desulfurizes the rubber, the rubber is placed in an inner shell for heating. Due to the high temperature, the rubber undergoes a chemical reaction and may produce a large amount of odor that accumulates in the inner shell, which may then be discharged into the atmosphere along with the discharge of the rubber, thereby possibly causing pollution to the surrounding environment.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] An environmentally friendly separate desulfurizer for rubber production, comprising a desulfurization tank, a connecting bin is fixedly installed on the outer circumferential wall surface of the desulfurization tank, a PLC controller is fixedly installed on one end of the desulfurization tank; a deodorization component, the deodorization component is arranged on one side of the connecting bin, and is used to deodorize the odor generated inside the desulfurization tank, the deodorization component comprises: a ventilation valve, the ventilation valve is arranged on one side of the connecting bin, an air inlet is opened on one side of the connecting bin, the inner circumferential wall surface of the air inlet is fixedly sleeved with the ventilation valve, a supporting hole is opened on the outer circumferential wall surface of the desulfurization tank, the inner circumferential wall surface of the supporting hole is fixedly sleeved with the ventilation valve, a water pump is fixedly installed on the top surface of the connecting bin, a water tank is fixedly installed on the top surface of the connecting bin, a water outlet is opened on the top surface of the connecting bin, a water outlet pipe is fixedly sleeved on the inner circumferential wall surface of the water outlet, the water outlet pipe is fixedly sleeved with the water outlet of the water pump, and a water inlet is opened on one side of the water tank The inner circular wall of the water inlet hole is fixedly sleeved with a water inlet pipe, and the water inlet pipe is fixedly sleeved with the water inlet of the water pump. A nozzle is arranged inside the connecting bin, and a limiting hole is provided on the outer circular wall of the nozzle, and a plurality of connecting holes are provided on the outer circular wall of the nozzle, and an atomizing nozzle is fixedly sleeved on the inner circular wall of the connecting hole, and the limiting hole is fixedly sleeved with the outer circular wall of the water outlet pipe. The inner circular wall of the desulfurization tank is provided with a plurality of limiting grooves, and an infrared heating tube is fixedly installed inside the limiting groove. The water pump is electrically connected to the PLC controller, and the infrared heating tube is electrically connected to the PLC controller. A feed hole is provided on the outer circular wall of the desulfurization tank, and a thread is provided on the inner circular wall of the feed hole. A sealing column is threadedly connected to the inner circular wall of the feed hole, and a thread is provided on the outer circular wall of the sealing column. A discharge hole is provided at one end of the desulfurization tank, and a connecting column is movably sleeved on the inner circular wall of the discharge hole.
[0007] In order to allow the odor inside the desulfurization tank to quickly enter the interior of the connecting bin, as an environmentally friendly separation desulfurizer for rubber production of the utility model, it is preferred that a load-bearing plate is provided on one side of the connecting bin, a circular through hole is opened on one side of the load-bearing plate, an air outlet pipe is fixedly sleeved on the inner circular wall of the circular through hole, a support plate is fixedly installed on one side of the load-bearing plate, an exhaust fan is fixedly installed on the top surface of the support plate, the air suction port of the exhaust fan is fixedly sleeved on the air outlet pipe, and the exhaust fan is electrically connected to the PLC controller.
[0008] In order to fully desulfurize the rubber inside the desulfurization tank, as an environmentally friendly separation desulfurizer for rubber production of the utility model, it is preferred that a fixing hole is opened at one end of the desulfurization tank, a driving motor is fixedly installed at one end of the desulfurization tank, a driving shaft of the driving motor is movably connected with the fixing hole, a limiting column is fixedly installed at one end of the driving shaft of the driving motor, a plurality of stirring columns are fixedly installed on the outer circular wall of the limiting column, a scraper is fixedly installed on the top surface of the stirring column, a connecting groove is opened at one end inside the desulfurization tank, and the limiting column is movably connected with the connecting groove.
[0009] In order to collect the deodorant inside the connecting bin, as an environmentally friendly separation desulfurizer for rubber production of the utility model, preferably, a limiting hole is opened on one side of the connecting bin, and the collecting bin is movably sleeved inside the limiting hole.
[0010] In order to support the desulfurization tank, as an environmentally friendly separation desulfurization machine for rubber production of the utility model, preferably, two positioning plates are fixedly installed on the outer circular wall surface of the desulfurization tank.
[0011] In order to perform secondary deodorization of rubber odor, as an environmentally friendly separation desulfurization machine for rubber production of the utility model, it is preferred that two hinges are fixedly installed on one side of the connecting bin, the load-bearing plate is connected to the connecting bin by the hinges, and a filter plate is fixedly installed inside the connecting bin.
[0012] In order to power the driving motor, water pump, exhaust fan and PLC controller, as an environmentally friendly separation desulfurization machine for rubber production of the utility model, it is preferred that a battery is fixedly installed on one side of the positioning plate, the battery is electrically connected to the driving motor, the battery is electrically connected to the water pump, the battery is electrically connected to the exhaust fan, and the battery is electrically connected to the PLC controller.
[0013] In summary, the utility model mainly has the following beneficial effects:
[0014] Through the coordinated use of ventilation valves, feed holes, desulfurization tanks, infrared heating tubes, connecting bins, water pumps, water tanks, water outlet holes, water outlet pipes, nozzles, atomizing nozzles, connecting bins, outlet holes and PLC controllers, the rubber can be desulfurized and the odor inside the desulfurization tank can be removed to prevent the odor from being directly discharged into the atmosphere and polluting the air environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the connection bin structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the stirring column structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the support hole structure of the utility model;
[0019] Figure 5 It is a schematic diagram of the water tank structure of the utility model;
[0020] Figure 6 It is a schematic diagram of the nozzle structure of the utility model;
[0021] Figure 7 It is a structural schematic diagram of the load-bearing plate of the utility model.
[0022] Figure numerals: 1. desulfurization tank; 2. connecting bin; 3. water tank; 4. ventilation valve; 5. air inlet; 6. feed hole; 7. limiting groove; 8. infrared heating tube; 9. discharge hole; 10. support hole; 11. water pump; 12. water outlet; 13. water inlet pipe; 14. water outlet pipe; 15. water inlet; 16. nozzle; 17. connecting hole; 18. atomizing nozzle; 19. limiting hole; 20. fixing hole; 21. driving motor; 22. limiting column; 23. stirring column; 24. scraper; 25. battery; 26. limiting hole; 27. collecting bin; 28. load-bearing plate; 29. air outlet pipe; 30. exhaust fan; 31. support plate; 32. positioning plate; 33. connecting groove; 34. filter plate; 35. sealing column; 36. connecting column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7, an environmentally friendly separate desulfurizer for rubber production, comprising a desulfurization tank 1, a connecting bin 2 is fixedly installed on the outer circumferential wall surface of the desulfurization tank 1, a PLC controller is fixedly installed on one end of the desulfurization tank 1, a deodorizing component is arranged on one side of the connecting bin 2, and is used to deodorize the odor generated inside the desulfurization tank 1, the deodorizing component comprises a ventilation valve 4, the ventilation valve 4 is arranged on one side of the connecting bin 2, an air inlet hole 5 is opened on one side of the connecting bin 2, the inner circumferential wall surface of the air inlet hole 5 is fixedly sleeved with the ventilation valve 4, a supporting hole 10 is opened on the outer circumferential wall surface of the desulfurization tank 1, the inner circumferential wall surface of the supporting hole 10 is fixedly sleeved with the ventilation valve 4, a water pump 11 is fixedly installed on the top surface of the connecting bin 2, a water tank 3 is fixedly installed on the top surface of the connecting bin 2, and a connecting valve 4 is fixedly installed on the top surface of the connecting bin 2. A water outlet hole 12 is provided on the top surface of the bin 2, and a water outlet pipe 14 is fixedly sleeved on the inner circumferential wall of the water outlet hole 12, and the water outlet pipe 14 is fixedly sleeved with the water outlet of the water pump 11. A water inlet hole 15 is provided on one side of the water tank 3, and a water inlet pipe 13 is fixedly sleeved on the inner circumferential wall of the water inlet hole 15, and the water inlet pipe 13 is fixedly sleeved with the water inlet of the water pump 11. A nozzle 16 is provided inside the connection bin 2, and a limiting hole 19 is provided on the outer circumferential wall of the nozzle 16, and a plurality of connecting holes 17 are provided on the outer circumferential wall of the connecting hole 17, and an atomizing nozzle 18 is fixedly sleeved on the inner circumferential wall of the connecting hole 17, and the limiting hole 19 is fixedly sleeved with the outer circumferential wall of the water outlet pipe 14. A plurality of limiting grooves 7 are provided on the inner circumferential wall of the desulfurization tank 1, and the inner circumferential wall of the limiting groove 7 is fixedly sleeved. An infrared heating tube 8 is fixedly installed, a water pump 11 is electrically connected to a PLC controller, the infrared heating tube 8 is electrically connected to the PLC controller, a feed hole 6 is provided on the outer circumferential wall of the desulfurization tank 1, a thread is provided on the inner circumferential wall of the feed hole 6, a sealing column 35 is threadedly connected to the inner circumferential wall of the feed hole 6, a thread is provided on the outer circumferential wall of the sealing column 35, a discharge hole 9 is provided at one end of the desulfurization tank 1, a connecting column 36 is movably sleeved on the inner circumferential wall of the discharge hole 9, through the ventilation valve 4, after the staff puts the rubber into the desulfurization tank 1 through the feed hole 6, the staff starts the infrared heating tube 8 by using the PLC controller, and then the infrared heating tube 8 starts to generate heat, thereby starting to desulfurize the rubber, and then The rubber begins to produce a chemical reaction, and then the rubber will produce an odor that accumulates inside the desulfurization tank 1. At this time, by opening the ventilation valve 4, the odor inside the desulfurization tank 1 will enter the interior of the connecting chamber 2 through the ventilation valve 4. The staff starts the water pump 11 by using the PLC controller, and then the water pump 11 will extract the deodorant from the water tank 3. Then the liquid in the water tank 3 enters the water pump 11 through the water outlet 12 and is discharged from the water outlet pipe 14. The deodorant enters the interior of the nozzle 16 and is sprayed from the atomizing nozzle 18, thereby removing the odor. Then the gas is discharged from the connecting chamber 2, thereby removing the odor generated by the rubber inside the desulfurization tank 1, and preventing the odor from being directly discharged into the atmosphere and polluting the air environment.
[0026] Embodiment 2
[0027] Based on the above embodiment 1, reference Figure 1 , Figure 2 , Figure 5 and Figure 7 A load-bearing plate 28 is provided on one side of the connecting bin 2, a circular through hole is provided on one side of the load-bearing plate 28, an air outlet pipe 29 is fixedly sleeved on the inner wall of the circular through hole, a support plate 31 is fixedly installed on one side of the load-bearing plate 28, an exhaust fan 30 is fixedly installed on the top surface of the support plate 31, an air inlet of the exhaust fan 30 is fixedly sleeved with the air outlet pipe 29, the exhaust fan 30 is electrically connected to the PLC controller, through the exhaust fan 30, when the staff deodorizes the internal odor of the desulfurization tank 1, the staff uses the PLC controller to start the exhaust fan 30, and then the exhaust fan 30 extracts the air inside the desulfurization tank 1, and then the odor inside the desulfurization tank 1 enters the interior of the connecting bin 2 through the ventilation valve 4, so as to accelerate the odor inside the desulfurization tank 1 to enter the interior of the connecting bin 2 for deodorization, a fixing hole 20 is provided at one end of the desulfurization tank 1, a driving motor 21 is fixedly installed at one end of the desulfurization tank 1, and the driving shaft of the driving motor 21 is movably sleeved with the fixing hole 20, A limiting column 22 is fixedly installed on one end of the driving shaft of the driving motor 21, and a plurality of stirring columns 23 are fixedly installed on the outer circumferential wall of the limiting column 22. A scraper 24 is fixedly installed on the top surface of the stirring column 23. A connecting groove 33 is provided at one end of the interior of the desulfurization tank 1, and the limiting column 22 is movably connected with the connecting groove 33. Through the setting of the limiting column 22, when the staff puts rubber into the interior of the desulfurization tank 1, the driving motor 21 is started by using the PLC controller, and the driving shaft of the driving motor 21 rotates to drive the limiting column 22, the stirring column 23 and the scraper 24 to rotate, thereby stirring the rubber inside the desulfurization tank 1, so that the rubber inside the desulfurization tank 1 can be fully desulfurized. A limiting hole 26 is provided on one side of the connecting bin 2, and a collecting bin 27 is movably connected inside the limiting hole 26. Through the setting of the collecting bin 27, when the liquid sprayed by the atomizing nozzle 18 reacts with the odor put into the desulfurization tank 1, it will fall, thereby facilitating the collection of the liquid inside the connecting bin 2.
[0028] Embodiment 3
[0029] Based on the above embodiment 1 or 2, refer to Figure 1 , Figure 2 and Figure 5 Two positioning plates 32 are fixedly installed on the outer circular wall of the desulfurization tank 1, two hinges are fixedly installed on one side of the connecting chamber 2, the load-bearing plate 28 is connected to the connecting chamber 2 through the hinges, a filter plate 34 is fixedly installed inside the connecting chamber 2, and a battery 25 is fixedly installed on one side of the positioning plate 32. The battery 25 is electrically connected to the drive motor 21, the battery 25 is electrically connected to the water pump 11, the battery 25 is electrically connected to the exhaust fan 30, and the battery 25 is electrically connected to the PLC controller.
[0030] Working principle: Please refer to Figure 1-Figure 7As shown, by the ventilation valve 4, after the staff puts the rubber into the desulfurization tank 1 through the feed hole 6, the staff starts the infrared heating tube 8 by using the PLC controller, and then the infrared heating tube 8 starts to generate heat, thereby starting to desulfurize the rubber. As the rubber begins to produce a chemical reaction, the rubber will produce an odor and accumulate in the desulfurization tank 1. At this time, by opening the ventilation valve 4, the odor inside the desulfurization tank 1 will enter the interior of the connecting chamber 2 through the ventilation valve 4. The staff starts the water pump 11 by using the PLC controller, and then the water pump 11 will extract the deodorant from the water tank 3, and then the liquid inside the water tank 3 enters the water pump 11 through the water outlet hole 12 and is discharged from the water outlet pipe 14. The deodorant enters the interior of the nozzle 16 and is sprayed from the atomizing nozzle 18, thereby deodorizing the odor, and then the gas is discharged from the connecting chamber 2, thereby deodorizing the odor generated by the rubber inside the desulfurization tank 1, avoiding the odor from being directly discharged into the atmosphere and polluting the air environment.
[0031] By setting up the exhaust fan 30, when the staff is removing the odor inside the desulfurization tank 1, the staff uses the PLC controller to start the exhaust fan 30, and then the exhaust fan 30 extracts the air inside the desulfurization tank 1, and then the odor inside the desulfurization tank 1 enters the interior of the connecting chamber 2 through the ventilation valve 4, thereby accelerating the odor inside the desulfurization tank 1 to enter the interior of the connecting chamber 2 for removal of odor.
[0032] By setting the limiting column 22, when the staff puts the rubber into the desulfurization tank 1, the driving motor 21 is started by using the PLC controller, and the driving shaft of the driving motor 21 rotates to drive the limiting column 22, the stirring column 23 and the scraper 24 to rotate, thereby stirring the rubber inside the desulfurization tank 1, so that the rubber inside the desulfurization tank 1 can be fully desulfurized.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly separation desulfurizer for rubber production, characterized in that: include: A desulfurization tank (1), wherein a connection bin (2) is fixedly mounted on the outer circumferential wall surface of the desulfurization tank (1), and a PLC controller is fixedly mounted on one end of the desulfurization tank (1); A deodorizing component, the deodorizing component is arranged on one side of the connecting chamber (2) and is used to deodorize the odor generated inside the desulfurization tank (1), the deodorizing component comprises: a ventilation valve (4), the ventilation valve (4) is arranged on one side of the connecting chamber (2), an air inlet hole (5) is opened on one side of the connecting chamber (2), the inner circular wall surface of the air inlet hole (5) is fixedly sleeved with the ventilation valve (4), the outer circular wall surface of the desulfurization tank (1) is opened with a support hole (10), the inner circular wall surface of the support hole (10) is fixedly sleeved with the ventilation valve (4), and the inner circular wall surface of the ventilation valve (4) is fixedly sleeved with the ventilation valve (4). The top surface of the connection chamber (2) is fixedly mounted with a water pump (11), the top surface of the connection chamber (2) is fixedly mounted with a water tank (3), the top surface of the connection chamber (2) is provided with a water outlet hole (12), the inner circular wall surface of the water outlet hole (12) is fixedly sleeved with a water outlet pipe (14), the water outlet pipe (14) is fixedly sleeved with the water outlet of the water pump (11), a side of the water tank (3) is provided with a water inlet hole (15), the inner circular wall surface of the water inlet hole (15) is fixedly sleeved with a water inlet pipe (13), the water inlet pipe (13) is fixedly sleeved with the water pump (11), The water inlet of the desulfurization tank (11) is fixedly sleeved, a nozzle (16) is arranged inside the connection chamber (2), a restriction hole (19) is opened on the outer circular wall surface of the nozzle (16), a plurality of connection holes (17) are opened on the outer circular wall surface of the nozzle (16), an atomizing nozzle (18) is fixedly sleeved on the inner circular wall surface of the connection hole (17), the restriction hole (19) is fixedly sleeved on the outer circular wall surface of the water outlet pipe (14), a plurality of restriction grooves (7) are opened on the inner circular wall surface of the desulfurization tank (1), an infrared heating device is fixedly installed inside the restriction groove (7) The heat pipe (8) is electrically connected to the PLC controller, the water pump (11) is electrically connected to the PLC controller, the infrared heating tube (8) is electrically connected to the PLC controller, the outer circumferential wall of the desulfurization tank (1) is provided with a feed hole (6), the inner circumferential wall of the feed hole (6) is provided with a thread, the inner circumferential wall of the feed hole (6) is threadedly connected with a sealing column (35), the outer circumferential wall of the sealing column (35) is threaded, and one end of the desulfurization tank (1) is provided with a discharge hole (9), and the inner circumferential wall of the discharge hole (9) is movably sleeved with a connecting column (36).
2. The environmentally friendly separation desulfurizer for rubber production according to claim 1, characterized in that: A load-bearing plate (28) is provided on one side of the connection bin (2), a circular through hole is opened on one side of the load-bearing plate (28), an air outlet pipe (29) is fixedly sleeved on the inner circular wall surface of the circular through hole, a support plate (31) is fixedly installed on one side of the load-bearing plate (28), an exhaust fan (30) is fixedly installed on the top surface of the support plate (31), an air suction port of the exhaust fan (30) is fixedly sleeved on the air outlet pipe (29), and the exhaust fan (30) is electrically connected to the PLC controller.
3. The environmentally friendly separation desulfurizer for rubber production according to claim 2, characterized in that: A fixing hole (20) is provided at one end of the desulfurization tank (1), a driving motor (21) is fixedly mounted at one end of the desulfurization tank (1), a driving shaft of the driving motor (21) is movably sleeved with the fixing hole (20), a limiting column (22) is fixedly mounted at one end of the driving shaft of the driving motor (21), a plurality of stirring columns (23) are fixedly mounted on the outer circular wall of the limiting column (22), a scraper (24) is fixedly mounted on the top surface of the stirring column (23), a connecting groove (33) is provided at one end of the interior of the desulfurization tank (1), and the limiting column (22) is movably sleeved with the connecting groove (33).
4. The environmentally friendly separation desulfurizer for rubber production according to claim 1, characterized in that: A limiting hole (26) is provided on one side of the connection bin (2), and a collecting bin (27) is movably sleeved inside the limiting hole (26).
5. The environmentally friendly separation desulfurizer for rubber production according to claim 3, characterized in that: Two positioning plates (32) are fixedly mounted on the outer circular wall surface of the desulfurization tank (1).
6. The environmentally friendly separation desulfurizer for rubber production according to claim 2, characterized in that: Two hinges are fixedly mounted on one side of the connection bin (2); the load-bearing plate (28) is connected to the connection bin (2) via the hinges; and a filter plate (34) is fixedly mounted inside the connection bin (2).
7. The environmentally friendly separation desulfurizer for rubber production according to claim 5, characterized in that: A battery (25) is fixedly mounted on one side of the positioning plate (32); the battery (25) is electrically connected to the drive motor (21); the battery (25) is electrically connected to the water pump (11); the battery (25) is electrically connected to the exhaust fan (30); and the battery (25) is electrically connected to the PLC controller.
Citation Information
Patent Citations
Regenerated rubber desulfurizer
CN210314088U