Cleaning equipment for metal surface treatment

By designing a cleaning device for metal surface treatment including a pressurization mechanism and a regulating mechanism, the problem of low efficiency of existing equipment in water flow pressurization and large-area cleaning is solved, and an efficient metal surface cleaning effect is achieved.

CN222789974UActive Publication Date: 2025-04-25XIAN AERONAUTICAL POLYTECHNIC INST
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Patent Information

Application Number
CN202421584165.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-04-25
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing cleaning equipment for metal surface treatment is inconvenient to pressurize the water flow during use, and is not suitable for cleaning large amounts of metal surfaces, resulting in low cleaning efficiency.

Method used

A cleaning device for metal surface treatment including a cleaning mechanism, a pressurization mechanism, a regulating mechanism and an auxiliary mechanism is designed. The cleaning mechanism consists of an electric push rod, a water collecting box, a water inlet pipe, a dispersion pipe and a nozzle. The pressurized mechanism uses a gas cylinder and a pressurized chamber to pressurize the water flow. The adjustment mechanism uses a moving frame and a slide rod to achieve full coverage cleaning of the metal plate by the nozzle.

Benefits of technology

Through the design of pressurized water flow and adjustment mechanism, the efficiency of metal surface cleaning is significantly improved, and the impurities and oxide layers on the surface of the metal plate can be effectively removed, and it is suitable for metal plates of various sizes.

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Abstract

The utility model relates to the technical field of metal surface treatment, in particular to cleaning equipment for metal surface treatment, which comprises a cleaning mechanism, a pressurizing mechanism, adjusting mechanisms and an auxiliary mechanism, the cleaning mechanism is positioned above the auxiliary mechanism, the pressurizing mechanism is positioned above the cleaning mechanism, and the adjusting mechanisms are positioned on two sides of the cleaning mechanism. The cleaning mechanism comprises an electric push rod, a water collecting box, a water inlet pipe, a dispersing pipe and a nozzle. According to the metal plate cleaning device, water flow is pressurized and evenly distributed into the nozzles through the dispersing pipe to be sprayed out to clean a metal plate, the water flow flows into the conical cavity at the bottom end to be filtered through the filtering holes in the filtering plate, impurities are left on the filtering plate, and the water flow enters the water collecting tank and is discharged through the water outlet pipe to be reused; and during cleaning, the movable frame can be adjusted to move back and forth on the first sliding rod and the second sliding rod, the nozzle is driven to clean the metal plate from one end to the other end, and the metal surface cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal surface treatment technology, specifically to a cleaning device for metal surface treatment. Background Art

[0002] During various heat treatments, machining, transportation, and storage processes, metal surfaces inevitably undergo oxidation, resulting in an uneven oxide layer. Simultaneously, they are susceptible to contamination from various oils and the adsorption of other impurities, oil stains, and certain adsorbed substances. Thinner oxide layers can be treated sequentially with solvent cleaning, chemical treatment, and mechanical treatment, or directly with chemical treatment. For severely oxidized metal surfaces with thicker oxide layers, direct solvent cleaning and chemical treatment are not advisable; mechanical treatment is preferable first. Treated metal surfaces are typically highly reactive and more easily contaminated by dust, moisture, etc. Therefore, the treated metal surface should be bonded as quickly as possible.

[0003] As disclosed in CN217911856U, a cleaning device for metal surface treatment includes a first stabilizing box. A first motor is fixedly connected to the bottom of the inner wall of the first stabilizing box, and a first rotating rod is fixedly connected to one end of the output shaft of the first motor. The top of the first rotating rod passes through the first stabilizing box and extends to the top of the first stabilizing box. A cleaning box is fixedly connected to the top of one side of the cleaning box. A second stabilizing box is fixedly connected to one side of the inner wall of the second stabilizing box, and a second motor is fixedly connected to one end of the output shaft of the second motor. This device can quickly and thoroughly clean metal during surface treatment, with high cleaning efficiency and good cleaning effect, ensuring faster and better metal cleaning and surface treatment work. It has good performance and is suitable for widespread application. However, it is inconvenient to pressurize the water flow and is not suitable for cleaning large quantities of metal surfaces, resulting in low cleaning efficiency. Therefore, we propose a cleaning device for metal surface treatment. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for metal surface treatment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A cleaning device for metal surface treatment includes a cleaning mechanism, a pressurizing mechanism, an adjusting mechanism, and an auxiliary mechanism. The cleaning mechanism is located above the auxiliary mechanism, the pressurizing mechanism is located above the cleaning mechanism, and the adjusting mechanism is located on both sides of the cleaning mechanism. The cleaning mechanism includes an electric push rod, a water collection box, a water inlet pipe, a dispersing pipe, and nozzles. The water collection box is installed at the bottom of the electric push rod, the water inlet pipe is installed at the top of the water collection box, the dispersing pipe is installed inside the water collection box, and several nozzles are installed at the bottom of the dispersing pipe.

[0007] Preferably, the pressurization mechanism includes a gas cylinder, a delivery pipe, a connector, and a pressurization chamber. A plurality of delivery pipes are installed at the bottom of the gas cylinder, a connector is installed at the bottom of the delivery pipe, and a pressurization chamber is provided at the bottom of the connector.

[0008] Preferably, the adjustment mechanism includes a movable frame, a sliding hole one, a sliding rod one, a sliding hole two, and a sliding rod two. The movable frame has a sliding hole one at its bottom end, and a sliding rod one is installed inside the sliding hole one. The movable frame has a sliding hole two at its bottom end on the other side, and a sliding rod two is installed inside the sliding hole two.

[0009] Preferably, the auxiliary mechanism includes a housing, a conveying trough, rotating rods, conveying rings, a conical cavity, a filter plate, filter holes, a water collection tank, a water outlet pipe, a control console, a touch screen, buttons, and anti-slip blocks. The top of the housing has a conveying trough, and several rotating rods are installed inside the conveying trough. Several conveying rings are installed outside the rotating rods, and the conveying rings are fixedly connected to the rotating rods.

[0010] Preferably, the bottom end of the rotating rod has a conical cavity, a filter plate is installed at the bottom end of the conical cavity, the filter plate has a plurality of filter holes, a water collection tank is installed at the bottom end of the filter plate, and a water outlet pipe is installed on one side of the water collection tank.

[0011] Preferably, a control console is installed on one side of the enclosure, a touch screen is installed on the top of the control console, several buttons are installed on one side of the touch screen, and several anti-slip blocks are installed on the bottom of the enclosure.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The cleaning equipment for metal surface treatment first places the metal plate in the conveying groove at the top of the box. The rotating rod drives the external conveying ring to convey the metal plate to the bottom of the moving frame. The water pump is started by the controller to pump water into the water inlet pipe and into the water collection box. Since the impurities on the surface of the metal plate have strong adhesion, a large water pressure is required to clean them. At this time, the gas cylinder is opened and pressurized gas is sent into the pressurization chamber through the connector via the conveying pipe to pressurize the water flow.

[0014] 2. This cleaning equipment for metal surface treatment involves pressurizing water flow, which is then evenly distributed through a dispersion pipe to several nozzles for spraying out to clean the metal plate. The water flows into the bottom conical cavity and is filtered through the filter holes on the filter plate, leaving impurities on the filter plate. The water then enters the water collection tank and is discharged through the outlet pipe for reuse. If the metal plate is relatively long, the cleaning process can be carried out simultaneously by adjusting the movable frame on slide rod one and slide rod two, which moves the nozzles to clean the metal plate from one end to the other, thus improving the efficiency of metal surface cleaning. Attached Figure Description

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the oblique structure of this utility model;

[0017] Figure 3 For this utility model Figure 2 A magnified schematic diagram of point A in the middle;

[0018] Figure 4 This is an enlarged schematic diagram of the cleaning mechanism of this utility model.

[0019] In the diagram: 100, Electric push rod; 101, Water collection box; 102, Water inlet pipe; 103, Dispersion pipe; 104, Nozzle; 200, Gas cylinder; 201, Delivery pipe; 202, Connector; 203, Pressurization chamber; 300, Moving frame; 301, Sliding hole one; 302, Sliding rod one; 303, Sliding hole two; 304, Sliding rod two; 400, Box body; 401, Delivery trough; 402, Rotating rod; 403, Delivery ring; 404, Conical cavity; 405, Filter plate; 406, Filter hole; 407, Water collection pool; 408, Water outlet pipe; 409, Control console; 410, Touch screen; 411, Button; 412, Anti-slip block. Detailed Implementation

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Please see Figures 1-4 As shown, the utility model provides a technical solution:

[0022] A cleaning device for metal surface treatment includes a cleaning mechanism, a pressurizing mechanism, an adjusting mechanism, and an auxiliary mechanism. The cleaning mechanism is located above the auxiliary mechanism, the pressurizing mechanism is located above the cleaning mechanism, and the adjusting mechanism is located on both sides of the cleaning mechanism. The cleaning mechanism includes an electric push rod 100, a water collection box 101, a water inlet pipe 102, a dispersing pipe 103, and nozzles 104. The water collection box 101 is installed at the bottom of the electric push rod 100, the water inlet pipe 102 is installed at the top of the water collection box 101, the dispersing pipe 103 is installed inside the water collection box 101, and a plurality of nozzles 104 are installed at the bottom of the dispersing pipe 103.

[0023] In this embodiment, preferably, the pressurization mechanism includes a gas cylinder 200, a delivery pipe 201, a connector 202, and a pressurization chamber 203. A plurality of delivery pipes 201 are installed at the bottom of the gas cylinder 200, a connector 202 is installed at the bottom of the delivery pipe 201, and a pressurization chamber 203 is opened at the bottom of the connector 202.

[0024] In this embodiment, preferably, the adjustment mechanism includes a movable frame 300, a sliding hole 301, a sliding rod 302, a sliding hole 303, and a sliding rod 304. The movable frame 300 has a sliding hole 301 at its bottom end, and a sliding rod 302 is installed inside the sliding hole 301. The movable frame 300 has a sliding hole 303 at its bottom end on the other side, and a sliding rod 304 is installed inside the sliding hole 303.

[0025] In this embodiment, preferably, the auxiliary mechanism includes a housing 400, a conveying trough 401, a rotating rod 402, a conveying ring 403, a conical cavity 404, a filter plate 405, a filter hole 406, a water collection tank 407, a water outlet pipe 408, a control console 409, a touch screen 410, a button 411, and an anti-slip block 412. The housing 400 has a conveying trough 401 at its top. Several rotating rods 402 are installed inside the conveying trough 401. Several conveying rings 403 are installed outside the rotating rods 402. The conveying rings 403 are fixedly connected to the rotating rods 402.

[0026] In this embodiment, preferably, the bottom end of the rotating rod 402 is provided with a conical cavity 404, the bottom end of the conical cavity 404 is provided with a filter plate 405, the filter plate 405 is provided with a plurality of filter holes 406, the bottom end of the filter plate 405 is provided with a water collection tank 407, and a water outlet pipe 408 is provided on one side of the water collection tank 407.

[0027] In this embodiment, preferably, a control console 409 is installed on one side of the housing 400, a touch screen 410 is installed on the top of the control console 409, a plurality of buttons 411 are installed on one side of the touch screen 410, and a plurality of anti-slip blocks 412 are installed on the bottom of the housing 400.

[0028] In this embodiment, a cleaning device for metal surface treatment is used by first placing a metal plate in the conveying groove 401 at the top of the housing 400. The rotating rod 402 drives the external conveying ring 403 to convey the metal plate to the bottom of the moving frame 300. The water pump is started by the controller to pump water into the inlet pipe 102 and into the water collection box 101. Since the impurities on the surface of the metal plate have strong adhesion, a large water pressure is required to clean them. At this time, the gas cylinder 200 is opened, and pressurized gas is sent into the pressurization chamber 203 through the delivery pipe 201 and the connector 202 to pressurize the water flow.

[0029] The water is pressurized and evenly distributed through the dispersion pipe 103 to several nozzles 104 to spray out and clean the metal plate. The water flows into the bottom conical cavity 404 and is filtered through the filter holes 406 on the filter plate 405, leaving impurities on the filter plate 405. The water then enters the water collection tank 407 and is discharged through the water outlet pipe 408 for reuse. If the metal plate is relatively long, the moving frame 300 can be adjusted to move back and forth on the sliding rod 302 and the sliding rod 304 while cleaning, driving the nozzles 104 to clean the metal plate from one end to the other, which improves the efficiency of metal surface cleaning.

[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for metal surface treatment, comprising a cleaning mechanism, a pressurizing mechanism, an adjusting mechanism, and an auxiliary mechanism, characterized in that: The cleaning mechanism is located above the auxiliary mechanism, the pressurizing mechanism is located above the cleaning mechanism, and the regulating mechanism is located on both sides of the cleaning mechanism. The cleaning mechanism comprises an electric push rod (100), a water collecting box (101), a water inlet pipe (102), a dispersion pipe (103), and a nozzle (104). The water collecting box (101) is installed at the bottom end of the electric push rod (100), the water inlet pipe (102) is installed at the top end of the water collecting box (101), the dispersion pipe (103) is installed inside the water collecting box (101), and a plurality of nozzles (104) are installed at the bottom end of the dispersion pipe (103).

2. A cleaning device for metal surface treatment according to claim 1, characterized in that: The pressurizing mechanism comprises a gas cylinder (200), a delivery pipe (201), a joint (202), and a pressurizing chamber (203); a plurality of delivery pipes (201) are installed at the bottom end of the gas cylinder (200); a joint (202) is installed at the bottom end of the delivery pipe (201); and a pressurizing chamber (203) is provided at the bottom end of the joint (202).

3. A cleaning device for metal surface treatment according to claim 1, characterized in that: The adjustment mechanism comprises a movable frame (300), a sliding hole 1 (301), a sliding rod 1 (302), a sliding hole 2 (303), and a sliding rod 2 (304); the movable frame (300) is provided with a sliding hole 1 (301) at the bottom end, and a sliding rod 1 (302) is installed inside the sliding hole 1 (301); the movable frame (300) is provided with a sliding hole 2 (303) at the bottom end on the other side, and a sliding rod 2 (304) is installed inside the sliding hole 2 (303).

4. A cleaning device for metal surface treatment according to claim 1, characterized in that: The auxiliary mechanism comprises a box body (400), a conveying trough (401), a rotating rod (402), a conveying ring (403), a conical cavity (404), a filter plate (405), a filter hole (406), a water collecting tank (407), a water outlet pipe (408), a control console (409), a touch screen (410), a button (411), and an anti-sliding block (412). A conveying trough (401) is provided at the top of the box body (400), a plurality of rotating rods (402) are installed inside the conveying trough (401), a plurality of conveying rings (403) are installed outside the rotating rod (402), and the conveying ring (403) is fixedly connected to the rotating rod (402).

5. A cleaning device for metal surface treatment according to claim 4, characterized in that: A conical cavity (404) is provided at the bottom end of the rotating rod (402), a filter plate (405) is installed at the bottom end of the conical cavity (404), a plurality of filter holes (406) are provided at the filter plate (405), a water collecting pool (407) is installed at the bottom end of the filter plate (405), and a water outlet pipe (408) is installed on one side of the water collecting pool (407).

6. A cleaning device for metal surface treatment according to claim 5, characterized in that: A control console (409) is installed on one side of the box (400), a touch screen (410) is installed on the top of the control console (409), a plurality of buttons (411) are installed on one side of the touch screen (410), and a plurality of anti-sliding blocks (412) are installed on the bottom of the box (400).

Citation Information

Patent Citations

  • Cleaning equipment for metal surface treatment

    CN217911856U