Pipe wall cleaning device for PVC pipe production
By designing a pipe wall cleaning device for PVC pipe production including pipe fitting conveyor lines, positioning conveyor belts, aggregate gas plates, brush rods and vacuum pumps, the problem of slow cleaning speed of existing equipment and the need for manual discharge is solved, and efficient and continuous cleaning of inner walls of pipe fittings and dust collection is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421372671.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing PVC pipeline inner wall cleaning equipment is slow when cleaning multiple PVC pipelines, which affects production progress and requires manual unloading and loading, increasing manual labor intensity and production time.
A pipe wall cleaning device for PVC pipe production is designed, including pipe fitting conveyor lines, positioning conveyor belts, aggregate gas plates, brush rods and vacuum extraction pumps. The positioning conveyor belt is driven by the transmission rollers, and the brush rods and vacuum extraction pumps are used to clean the inner walls of the pipe fittings and collect dust, reducing manual unloading and loading.
It improves the efficiency and continuity of cleaning the inner wall of PVC pipes, reduces manual intervention, and improves the processing progress and efficiency of pipe fitting production.
Smart Images

Figure CN222790072U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe processing, and in particular relates to a pipe wall cleaning device for PVC pipe production. Background Art
[0002] It is widely used in building materials, industrial products, daily necessities, floor leather, floor tiles, artificial leather, pipes, wires and cables, packaging films, bottles, foaming materials, sealing materials, fibers, etc. PVC pipe is a product under its material. Only a part of the produced PVC pipe is used for pipeline construction, and the other part is kept as inventory. After a period of time, the inner wall of the stored PVC pipe will be stained with a little dust. At present, the cleaning device cooperates with the rotating mechanism, the driving mechanism and the spray mechanism to ensure that the inner wall of the plastic pipe will not have a low cleaning rate and unclean cleaning during the cleaning process. However, only one PVC pipe can be cleaned, and the cleaning speed of the pipe fittings is slow, which will affect the production progress of the PVC pipe.
[0003] To this end, a PVC pipe inner wall processing and cleaning device with a bulletin number of "CN214235418U" belongs to the technical field of PVC pipe production equipment, including a workbench, a screw slide, an inner wall cleaning mechanism, a lifting mechanism and a workpiece limiting mechanism. The top of the workbench is provided with a plurality of V-shaped grooves; the inner wall cleaning mechanism includes a support frame, a drive motor and a plurality of support seats, each support seat is provided with a brush roller rotatably connected thereto, and the main shaft of the drive motor is connected to the end of the brush roller located on the far right by a coupling. The utility model can make all the brush rollers rotate synchronously through the inner wall cleaning mechanism, so that multiple brush rollers can clean the inner walls of multiple PVC pipes respectively, thereby improving the cleaning efficiency of the inner wall of the PVC pipe by the device, and the material stripping strip can be moved horizontally through the operation of the pushing cylinder, so that the material stripping strip pushes the PVC pipe to move to the left, and pushes the PVC pipe to the corresponding support cross bar, so as to complete the automatic unloading of the PVC pipe.
[0004] However, for the above-mentioned PVC pipe inner wall processing and cleaning equipment, although the push cylinder can make the stripping bar move horizontally, so that the stripping bar pushes the PVC pipe to the left, and pushes the PVC pipe to the corresponding supporting cross bar to complete the unloading of the PVC pipe, which is convenient for the staff to collect materials in a centralized manner, there are still the following obvious defects during use: However, this unloading method still requires the staff to remove the pipe fittings on the supporting cross bar one by one, but when the pipe fittings need to be processed, the staff are required to place the pipe fittings on the conveyor line for transportation, which not only increases the manual unloading link with slow production and processing speed of pipe fittings, but also affects the production progress of pipe fittings. Utility Model Content
[0005] The purpose of the utility model is to provide a pipe wall cleaning device for PVC pipe production to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a pipe wall cleaning device for PVC pipe production, comprising:
[0007] A pipe conveying line, wherein positioning conveying belts for positioning and conveying pipes are provided on both sides of the pipe conveying line, and pipe support seats for equidistantly positioning and conveying pipes are provided on the surface of the positioning conveying belts, and a positioning support top plate for pneumatically supporting the pipes for positioning and conveying is provided on the inner side of the positioning conveying belts, and a positioning pressing plate for pressing and stabilizing the cleaned pipes is provided at the end of the pipe conveying line through a bracket;
[0008] An L-shaped mounting frame is provided on the inner side of which a gas collecting plate is slidably provided for tightly sealing one end of the pipe to extract vacuum gas; a brush rod for rotating and cleaning the inner wall of the pipe is slidably installed on the other side of the pipe conveyor line through the L-shaped mounting plate.
[0009] Preferably, vertical plates are provided on both sides of the L-shaped mounting frame for vertical sliding via guide slide rods, and a cylinder A is symmetrically provided on one side of the vertical plate, and the other end of the cylinder A is fixed on a side wall inside the L-shaped mounting frame, so that the cylinder A pushes the vertical plate to move to one side and makes the rubber air pipe head tight against one end of the pipe fitting for sealing.
[0010] Preferably, one side of the collecting air plate is evenly connected to a connecting pipe seat, and the other side of the connecting pipe seat is threadedly connected to a rubber air pipe head for tightly sealing one end of the pipe fitting. The other side of the collecting air plate is connected to a vacuum material pump through a pipe, and the vacuum material pump is connected to a collecting box through a pipe, which can clean the floating powder inside the pipe fitting and collect it by vacuum adsorption on the brush rod.
[0011] Preferably, movable vertical plates are slidably provided on the guide slide rods provided on both sides of the L-shaped mounting plate, the brush rod is evenly installed on one side of the movable vertical plate and is transmission-connected to a servo motor installed on one side of the end of the movable vertical plate, and the other end of the brush rod movably penetrates a supporting vertical plate installed on one side of the L-shaped mounting plate, thereby realizing a tight seal on one end of the pipe fitting and rotational cleaning of dust inside the pipe fitting.
[0012] Preferably, a cylinder B is symmetrically provided on one side of the interior of the L-shaped mounting plate, one end of the cylinder B is fixed to the bottom side of one side of the movable vertical plate, and the movement of the movable vertical plate enables the brush rod to enter the interior of the pipe to clean the dust.
[0013] Preferably, a cylinder C is provided on the bottom side of the top plate in the bracket, the piston rod of the cylinder C is fixed on the top surface of the positioning pressure plate, the surface of the positioning support top plate is evenly provided with pipe positioning grooves, and the bottom of the positioning support top plate is connected to the cylinder D fixed on the inner side of the pipe conveyor line, so as to realize pneumatic compression and positioning of the pipes transported at equal intervals when the positioning conveyor belt is stopped.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the pipe wall cleaning device for PVC pipe production, through the transmission rollers driven by external motors on the two side walls of the inner cavity of the pipe conveyor line, and the positioning conveyor belt driven by the transmission rollers, and the pipe support seats arranged at equal intervals on the positioning conveyor belt, can make the feeding end of the pipe conveyor line dock with the processing ring on the production line, so that the pipes are positioned in turn through the support seats and conveyed at equal intervals using the positioning conveyor belt. This conveying method is conducive to cleaning the inner wall dust and vacuum adsorption collection of the dust after positioning each pipe in turn during transportation. At the same time, the cleaned pipes do not need to increase the manual unloading link, and only need to start the positioning conveyor belt again to convey the pipes to the corresponding pipe processing link at the end of the pipe conveyor line or to the external material receiving equipment for collection, so that the production of pipes has a certain inertia and improves the production and processing progress of pipes.
[0015] Through the coordinated use of the L-shaped mounting frame, the collecting air plate, the cylinder A, the rubber air pipe head, the vacuum extraction pump, the collecting box, the moving vertical plate, the servo motor, the cylinder B, the vertical plate and the supporting vertical plate, and the brush rod, the collecting air plate is moved to seal one end of the pipe fitting with the rubber air pipe head, and the other end of the pipe fitting moves with the support of the supporting vertical plate so that the brush rod enters the inside of the pipe fitting through the support of the supporting vertical plate. The rotation of the servo motor causes the brush rod to rotate inside the pipe fitting, so that the dust on the pipe wall can be cleaned. Since the dust will flow to the outside of both ends, the vacuum extraction pump is used to make the rubber air pipe have vacuum suction to absorb the dust floating on the inside of the pipe wall and collect it in the collecting box, thereby avoiding the problem of the cleaned dust flowing out of the pipe fitting and polluting the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 This is a side view of the structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the main structure of the aggregate gas plate of the utility model.
[0019] In the figure: 1. Pipe conveyor line; 2. Positioning conveyor belt; 3. Positioning support top plate; 4. Positioning pressure plate; 5. L-shaped mounting frame; 6. Collecting gas plate; 7. Brush rod; 8. Cylinder A; 9. Connecting pipe seat; 10. Rubber air pipe head; 11. Vacuum material pump; 12. Collecting box; 13. Moving vertical plate; 14. Servo motor; 15. Cylinder B; 16. Cylinder C; 17. Pipe positioning groove; 18. Cylinder D; 19. Pipe support seat; 20. Vertical plate; 21. Support vertical plate; 22. L-shaped mounting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 The utility model provides a technical solution: a pipe wall cleaning device for PVC pipe production, comprising:
[0022] The pipe conveyor line 1 has positioning conveyor belts 2 for positioning and conveying pipes on both sides of the inner part of the pipe conveyor line 1. The processed pipes can be conveyed at equal intervals through the positioning conveyor belt 2, which is beneficial to the cleaning of the inner wall of the pipes for positioning and clamping. The positioning conveyor belt 2 is driven by an external driving roller. The surface of the positioning conveyor belt 2 is provided with a pipe support seat 19 for equidistant positioning and conveying of the pipes. The pipes being conveyed can be positioned and conveyed by using the pipe support seat 19, which ensures that the pipes always maintain their positions during transportation, which is beneficial to the cleaning of the dust on the inner wall of the pipes. The inner side of the positioning conveyor belt 2 is provided with a positioning support top plate 3 for pneumatically supporting the pipes being positioned and conveyed, and the positioning support The surface of the top plate 3 is evenly provided with strip-shaped fixed grooves for supporting and positioning the pipe fittings, so as to ensure the stability of the pipe fittings during cleaning. The end of the pipe conveying line 1 is provided with a positioning pressure plate 4 through a bracket for pressing the cleaned pipe fittings to maintain stability, and the end of the pipe fittings after support and positioning is pressed down to position the end. An L-shaped mounting frame 5 is slidingly provided with a collecting gas plate 6 for sealing one end of the pipe fitting for vacuum gas extraction, which can absorb and collect the dust in the pipe wall during cleaning from one end of the pipe fitting. A brush rod 7 for rotating and cleaning the inner wall of the pipe fitting is slidably installed on the other side of the pipe conveying line 1 through an L-shaped mounting plate 22, so that the brush rod 7 can pneumatically enter the interior of the positioned and pressed pipe fitting to clean the dust on the inner wall.
[0023] The two sides of the L-shaped mounting frame 5 are provided with vertical plates 20 through the guide slide bars, which can make the vertical plates 20 slide stably horizontally on the guide slide bars, so that the rubber air pipe head 10 can be accurately pressed against one end of the pipe fitting. The cylinder A8 is symmetrically provided on one side of the vertical plate 20, and the other end of the cylinder A8 is fixed on the side wall of the L-shaped mounting frame 5, pushing the vertical plate 20 to move horizontally and repeatedly inside the L-shaped mounting frame 5, and the cylinder A8 is extended and retracted through the stroke of the air valve controller, and one side of the aggregate air plate 6 is evenly connected with the connecting pipe seat 9. Rubber air pipe heads 10 of different sizes can be replaced when encountering pipes with different diameters. The other side of the connecting pipe seat 9 is threadedly connected with a rubber air pipe head 10 for sealing one end of the pipe. One end of the pipe can be sealed tightly to adsorb the cleaned dust. The other side of the collecting air plate 6 is connected to a vacuum pump 11 through a pipeline, and the vacuum pump 11 is connected to a collecting box 12 through a pipeline. The adsorbed dust is transported and collected in the collecting box 12 to avoid the impact of dust on the environment during cleaning.
[0024] A movable vertical plate 13 is slidably provided on the guide slide bars provided on both sides of the L-shaped mounting plate 22, so that the movable vertical plate 13 can be stably moved laterally by means of the guide slide bars, so that the brush rod 7 can be accurately inserted into the inner wall of the pipe fitting to clean the dust. The brush rod 7 is evenly installed on one side of the movable vertical plate 13 and is transmission-connected to a servo motor 14 installed on one side of the end of the movable vertical plate 13, so that the brush rod 7 can be driven to rotate to brush the dust on the inner wall of the pipe fitting. The other end of the brush rod 7 movably penetrates a support vertical plate 21 installed on one side of the inner side of the L-shaped mounting plate 22, so that one end of the brush rod 7 can be effectively positioned and supported to ensure that the brush rod 7 moves horizontally. A cylinder B15 is symmetrically provided on one side of the inner side of the L-shaped mounting plate 22, and one end of the cylinder B15 is fixed to the bottom side of one side of the movable vertical plate 13, so that the movable vertical plate 13 can be reciprocated on the inner side of the L-shaped mounting plate 22 through the cylinder B15.
[0025] A cylinder C16 is provided on the bottom side of the top plate in the bracket, and the piston rod of the cylinder C16 is fixed on the top surface of the positioning pressure plate 4. Pipe positioning grooves 17 are evenly provided on the surface of the positioning support top plate 3, and the bottom of the positioning support top plate 3 is connected to the cylinder D18 fixed on the inner side of the pipe conveyor line 1, which can simultaneously lift and position multiple pipes on the positioning conveyor belt 2, and then clean multiple pipes at the same time.
[0026] Specifically, when in use, first, the input end of the pipe conveyor line 1 is connected to one end of the production line processing link, and then the external motor is started to drive the positioning conveyor belt 2 to rotate on both sides of the inner cavity of the pipe conveyor line 1 through the conveying roller, and the pipes are sequentially unloaded from the previous processing link to the pipe support seats 19 equidistantly arranged on the positioning conveyor belt 2. The pipe support seats 19 can be used to keep the pipes being conveyed stable and equidistantly conveyed on the pipe conveyor line 1. After multiple pipes move to the end of the positioning support top plate 3, the positioning conveyor belt 2 is Stop, cylinder D18 pushes the positioning support top plate 3 to contact the bottom surface of multiple pipe fittings for positioning, and uses cylinder C16 to push the positioning pressure plate 4 downward to press and position multiple pipe fittings, so that the pipe fittings can always remain stable during the cleaning process without position deviation. Then cylinder A8 pushes the moving vertical plate 13 to move toward one end of the pipe fitting inside the L-shaped mounting frame 5, and makes the collecting air plate 6 and the rubber air pipe head 10 move with it, so that the rubber air pipe head 10 is sealed and sealed at one end of the multiple pipe fittings. At this time, cylinder B15 pushes the vertical plate 2 0 slides to one side in the L-shaped mounting plate 22, and the brush rod 7 is inserted into one end of the plurality of pipe fittings through the support vertical plate 21, and then the servo motor 14 is started to drive the brush rod 7 to rotate inside the pipe fitting to clean the acne on the inner wall, and the vacuum pump 11 is started to make the rubber air pipe head 10 generate suction to absorb the floating dust into the collecting air plate 6, and as the suction continues, the dust is absorbed and collected in the collecting box 12 to prevent the dust from floating outward during cleaning and affecting the surrounding environment. environment, thereby allowing the arm to clean more thoroughly. After the pipe fittings are cleaned, the vertical plate 20 and the movable vertical plate 13 are away from the two ends of the pipe fittings, and the rubber air pipe head 10 and the brush rod 7 are separated from the two ends of the pipe fittings. At this time, the positioning pressure plate 4 is pneumatically moved up, and the positioning support top plate 3 is pneumatically moved down. At the same time, the positioning conveyor belt 2 is started to transport the cleaned pipe fittings to the end of the pipe conveyor line 1, so that the cleaned pipe fittings can be transported to the next processing link and automatically collected in the storage equipment, thereby eliminating the need for manual loading and unloading of the pipe fittings, thereby improving the production efficiency of the pipe fittings.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipe wall cleaning device for PVC pipe production, characterized in that: include: A pipe conveying line (1), wherein both sides of the pipe conveying line (1) are provided with positioning conveying belts (2) for positioning and conveying pipes, the surface of the positioning conveying belt (2) is provided with pipe support seats (19) for equidistantly positioning and conveying pipes, the inner side of the positioning conveying belt (2) is provided with a positioning support top plate (3) for pneumatically supporting the pipes for positioning and conveying, and the end of the pipe conveying line (1) is provided with a positioning pressure plate (4) for pressing the cleaned pipes to maintain stability through a bracket; An L-shaped mounting frame (5) is slidably provided on the inner side of the L-shaped mounting frame (5) with a collecting gas plate (6) for tightly sealing one end of the pipe to extract the vacuum gas, and a brush rod (7) for rotating and cleaning the inner wall of the pipe is slidably installed on the other side of the pipe conveying line (1) through the L-shaped mounting plate (22).
2. A pipe wall cleaning device for PVC pipe production according to claim 1, characterized in that: Vertical plates (20) are vertically slidably arranged on both sides of the L-shaped mounting frame (5) via guide slide bars, and a cylinder A (8) is symmetrically arranged on one side of the vertical plate (20), and the other end of the cylinder A (8) is fixed to a side wall of the L-shaped mounting frame (5).
3. A pipe wall cleaning device for PVC pipe production according to claim 1, characterized in that: One side of the material collecting gas plate (6) is evenly connected to a connecting pipe seat (9), and the other side of the connecting pipe seat (9) is threadedly connected to a rubber air pipe head (10) for tightly sealing one end of a pipe. The other side of the material collecting gas plate (6) is connected to a vacuum material pump (11) through a pipeline, and the vacuum material pump (11) is connected to a material collecting box (12) through a pipeline.
4. A pipe wall cleaning device for PVC pipe production according to claim 1, characterized in that: A movable vertical plate (13) is slidably provided on the guide slide bars provided on both sides of the L-shaped mounting plate (22); the brush rod (7) is evenly installed on one side of the movable vertical plate (13) and is transmission-connected to a servo motor (14) installed on one side of the end of the movable vertical plate (13); the other end of the brush rod (7) movably penetrates a supporting vertical plate (21) installed on one side of the L-shaped mounting plate (22).
5. A pipe wall cleaning device for PVC pipe production according to claim 4, characterized in that: A cylinder B (15) is symmetrically arranged on one side of the interior of the L-shaped mounting plate (22), and one end of the cylinder B (15) is fixed to the bottom side of one side of the movable vertical plate (13).
6. A pipe wall cleaning device for PVC pipe production according to claim 1, characterized in that: A cylinder C (16) is provided on the bottom side of the top plate in the bracket, and the piston rod of the cylinder C (16) is fixed on the top end surface of the positioning pressure plate (4). The surface of the positioning support top plate (3) is evenly provided with pipe positioning grooves (17), and the bottom of the positioning support top plate (3) is connected to the cylinder D (18) fixed on the inner side of the pipe conveying line (1).
Citation Information
Patent Citations
Inner wall processing and cleaning equipment for PVC (polyvinyl chloride) pipeline
CN214235418U