Steel rolling line discharging monitoring device

By designing the surface cleaning roundness monitoring structure of the rolled wire discharge monitoring device, the size of the rolled wire is detected in real time and the surface impurities are cleaned, which solves the quality problems during rolled wire discharge and realizes effective monitoring and guarantee of the quality of the rolled wire.

CN222790164UActive Publication Date: 2025-04-25YUNNAN BIG GOOSE TECH CO LTD
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Patent Information

Application Number
CN202421766638.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

When existing rolled steel wires are produced and discharged, oxide layers or impurities will remain on the surface of the rolled steel wire, affecting the quality. At the same time, there is a lack of effective monitoring structure, and it is impossible to detect the roundness and diameter of the rolled steel wire in real time, and the quality of the rolled steel wire cannot be guaranteed.

Method used

A rolled steel wire discharge monitoring device is designed, including a surface cleaning roundness monitoring structure, which includes a fixed plate, a mounting bracket, a support wheel, a telescopic push rod, a pressure detection sensor, a cleaning component, etc. The rolled steel wire size is detected in real time through the clamping monitoring structure, and the surface impurities are cleaned through the cleaning component.

Benefits of technology

Real-time monitoring of the size of the rolled steel wire and cleaning of surface impurities are realized, the quality of the rolled steel wire is ensured, and the problem of inability to monitor the roundness and diameter of the rolled steel wire in real time and being unable to clean up surface impurities in the prior art.

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Abstract

The utility model discloses a steel rolling line discharging monitoring device, which comprises an equipment base, a surface cleaning roundness monitoring structure, a surface cleaning roundness monitoring device and a surface cleaning roundness monitoring device, the surface cleaning roundness monitoring structure comprises a pair of fixing plates, a pair of mounting supports, a supporting wheel, a mounting plate, a pair of telescopic push rods, a lifting plate, a pair of pressure detection sensors, a pair of spring telescopic rods, a pair of connecting blocks, a monitoring wheel and a cleaning assembly. The utility model relates to the technical field of discharge detection equipment, and has the beneficial effects that the problems that an oxide layer or impurities are left on the surface of a steel rolling wire during production and discharge of the conventional steel rolling wire, the quality of the steel rolling wire is influenced, an effective monitoring structure is not provided, the roundness and the diameter size of the steel rolling wire cannot be monitored in real time, and the production efficiency is high are solved; and the quality of the steel rolling wire cannot be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharging detection equipment, in particular to a discharging monitoring device for a steel rolling line. Background Art

[0002] Rolled steel wire is a long and thin wire made of steel, which is manufactured by hot rolling or cold drawing. It has high tensile strength and corrosion resistance and is often used in building structures, bridges, prestressed concrete and other fields. During the production and discharge of existing rolled steel wire, an oxide layer or impurities will remain on the surface of the rolled steel wire, which will affect the quality of the rolled steel wire. At the same time, there is no effective monitoring structure, and the roundness and diameter of the rolled steel wire cannot be monitored in real time, and the quality of the rolled steel wire cannot be guaranteed. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: a steel rolling line discharge monitoring device, comprising: an equipment base, on which a surface cleanliness and roundness monitoring structure is installed;

[0004] The surface cleaning roundness monitoring structure includes: a pair of fixing plates, a pair of mounting brackets, supporting wheels, mounting plates, a pair of telescopic push rods, a lifting plate, a pair of pressure detection sensors, a pair of spring telescopic rods, a pair of connecting blocks, monitoring wheels and cleaning components;

[0005] A pair of fixed plates are installed on both sides of the wall surface of the equipment base, one end of a pair of mounting brackets is installed on the pair of fixed plates, the supporting wheel is installed on the other end of the pair of mounting brackets, the mounting plate is installed on the upper position of the inner wall surface of the pair of fixed plates, a pair of telescopic push rods are installed on the lower wall surface of the mounting plate, the lifting plate is installed on the pair of telescopic push rods, a pair of pressure detection sensors are installed on the lower wall surface of the lifting plate, one end of a pair of spring telescopic rods is installed on a pair of pressure detection sensors, a pair of connecting blocks are installed on the lower ends of a pair of spring telescopic rods, the monitoring wheel is installed on a pair of connecting blocks, and the cleaning component is installed on a pair of fixed plates.

[0006] Preferably, a pair of mounting brackets are provided with reinforcing ribs.

[0007] Preferably, the monitoring wheel is mounted on a pair of connecting blocks by fixing bolts.

[0008] Preferably, a support frame is mounted on the pair of telescopic push rods.

[0009] Preferably, the cleaning assembly comprises: a pair of fixing rods, a pair of mounting blocks, a pair of cleaning steel brushes and two pairs of elastic torsion springs;

[0010] A pair of fixing rods are installed on a pair of fixing plates, a pair of mounting blocks are installed on the pair of fixing rods, a pair of cleaning steel brushes are installed on the pair of mounting blocks, and two pairs of elastic torsion springs are installed in the middle of the pair of mounting blocks and the pair of cleaning steel brushes.

[0011] Preferably, a support rod is arranged between the two pairs of elastic torsion springs.

[0012] Beneficial Effects

[0013] The utility model provides a steel wire discharging monitoring device, which has the following beneficial effects: the scheme uses a surface cleanliness and roundness monitoring structure, and monitors the size of the steel wire in real time through a clamping monitoring structure. At the same time, it can also detect when the steel wire is broken or the transportation is interrupted, and can clean the impurities on the surface of the steel wire to ensure the quality of the steel wire. It solves the problem that when the existing steel wire is produced and discharged, an oxide layer or impurities will remain on the surface of the steel wire, which will affect the quality of the steel wire. At the same time, there is no effective monitoring structure, and the roundness and diameter size of the steel wire cannot be monitored in real time, and the quality of the steel wire cannot be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of a steel rolling line discharge monitoring device described in the utility model.

[0015] Figure 2 It is a schematic diagram of the enlarged structure of the fixing bolts of a steel rolling wire discharge monitoring device described in the utility model.

[0016] Figure 3 This is a schematic diagram of the enlarged structure of the elastic torsion spring of a steel rolling wire discharge monitoring device described in the utility model.

[0017] In the figure: 1-equipment base; 2-fixing plate; 3-mounting bracket; 4-support wheel; 5-mounting plate; 6-telescopic push rod; 7-lifting plate; 8-pressure detection sensor; 9-spring telescopic rod; 10-connecting block; 11-monitoring wheel; 12-reinforcement rib; 13-fixing bolt; 14-support frame; 15-fixing rod; 16-mounting block; 17-cleaning steel brush; 18-elastic torsion spring; 19-support rod. DETAILED DESCRIPTION

[0018] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0019] Example: See Figure 1-3 The utility model provides a technical solution: a steel rolling line discharge monitoring device. This solution takes into account that the existing steel rolling line cannot monitor its size specifications in real time during discharge and transportation, and cannot be discovered in time when the discharge is interrupted, which affects the discharge of the steel rolling line and cannot ensure the quality of the steel rolling line. Based on the above content, this case sets the following technical means;

[0020] Specifically, the device at least includes an equipment base 1, a pair of fixing plates 2, a pair of mounting brackets 3, a supporting wheel 4, a mounting plate 5, a pair of telescopic push rods 6, a lifting plate 7, a pair of pressure detection sensors 8, a pair of spring telescopic rods 9, a pair of connecting blocks 10, a monitoring wheel 11 and a cleaning component;

[0021] The cleaning assembly includes: a pair of fixing rods 15, a pair of mounting blocks 16, a pair of cleaning steel brushes 17 and two pairs of elastic torsion springs 18;

[0022] The equipment base 1 supports the whole equipment so that the discharged steel wire is placed on the support wheel 4 installed on the fixed plate 2 through the mounting bracket 3. At the same time, the output end of the telescopic push rod 6 installed on the mounting plate 5 extends downward, and the telescopic push rod 6 drives the lifting plate 7 to move downward, so that the monitoring wheel 11 is against the upper wall of the steel wire, so that the spring telescopic rod 9 is slightly compressed and the value of the pressure detection sensor 8 is adjusted to zero. As the steel wire is discharged and transported, the steel wire moves between the support wheel 4 and the monitoring wheel 11, and the monitoring wheel 11 cooperates with the spring telescopic rod 9 to move along the surface roundness of the steel wire. The spring telescopic rod 9 bounces up and down, and the pressure on the pressure detection sensor 8 will change accordingly when the spring telescopic rod 9 reciprocates and retracts, thereby converting the pressure data detected by the pressure detection sensor 8 into the surface roundness of the steel wire, thereby achieving the purpose of real-time monitoring. At the same time, when the steel wire is discharged and conveyed, the cleaning steel brush 17 will swing at an angle through the connection with the mounting block 16 and cooperate with the elastic torsion spring 18 to press against the surface of the steel wire. As the steel wire moves, the cleaning steel brush 17 will clean the residual oxide layer and impurities on the wall, thereby ensuring the quality of the steel wire and the accuracy of subsequent monitoring data.

[0023] More specifically, a pair of fixed plates 2 are installed on both sides of the upper wall of the equipment base 1, one end of a pair of mounting brackets 3 is installed on the pair of fixed plates 2, a supporting wheel 4 is installed on the other end of a pair of mounting brackets 3, a mounting plate 5 is installed on the upper position of the inner wall of a pair of fixed plates 2, a pair of telescopic push rods 6 are installed on the lower wall of the mounting plate 5, a lifting plate 7 is installed on the pair of telescopic push rods 6, a pair of pressure detection sensors 8 are installed on the lower wall of the lifting plate 7, one end of a pair of spring telescopic rods 9 is installed on the pair of pressure detection sensors 8, a pair of connecting blocks 10 are installed at the lower ends of a pair of spring telescopic rods 9, a monitoring wheel 11 is installed on a pair of connecting blocks 10, and a cleaning component is installed on a pair of fixed plates 2;

[0024] A pair of fixing rods 15 are installed on a pair of fixing plates 2, a pair of mounting blocks 16 are installed on a pair of fixing rods 15, a pair of cleaning steel brushes 17 are installed on a pair of mounting blocks 16, and two pairs of elastic torsion springs 18 are installed in the middle position between a pair of mounting blocks 16 and a pair of cleaning steel brushes 17.

[0025] In the specific implementation process, further, a pair of mounting brackets 3 are provided with reinforcing ribs 12 .

[0026] In a specific implementation process, further, the monitoring wheel 11 is mounted on a pair of connecting blocks 10 via fixing bolts 13 .

[0027] In the specific implementation process, further, a support frame 14 is installed on the pair of telescopic push rods 6 .

[0028] In the specific implementation process, further, a support rod 19 is arranged between the two pairs of elastic torsion springs 18 .

[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel rolling line discharge monitoring device, comprising: The device base (1) is characterized in that a surface cleanliness roundness monitoring structure is installed on the device base (1); The surface cleaning roundness monitoring structure comprises: a pair of fixing plates (2), a pair of mounting brackets (3), a supporting wheel (4), a mounting plate (5), a pair of telescopic push rods (6), a lifting plate (7), a pair of pressure detection sensors (8), a pair of spring telescopic rods (9), a pair of connecting blocks (10), a monitoring wheel (11) and a cleaning component; A pair of fixed plates (2) are mounted on both sides of the upper wall of the equipment base (1); one end of a pair of mounting brackets (3) is mounted on the pair of fixed plates (2); a support wheel (4) is mounted on the other end of the pair of mounting brackets (3); a mounting plate (5) is mounted on the upper position of the inner wall of the pair of fixed plates (2); a pair of telescopic push rods (6) are mounted on the lower wall of the mounting plate (5); a lifting plate (7) is mounted on the pair of telescopic push rods (6); a pair of pressure detection sensors (8) are mounted on the lower wall of the lifting plate (7); one end of a pair of spring telescopic rods (9) is mounted on the pair of pressure detection sensors (8); a pair of connecting blocks (10) is mounted on the lower ends of the pair of spring telescopic rods (9); a monitoring wheel (11) is mounted on the pair of connecting blocks (10); and a cleaning component is mounted on the pair of fixed plates (2).

2. A steel rolling line discharge monitoring device according to claim 1, characterized in that: A pair of mounting brackets (3) are provided with reinforcing ribs (12).

3. A steel rolling line discharge monitoring device according to claim 1, characterized in that: The monitoring wheel (11) is mounted on a pair of connecting blocks (10) via fixing bolts (13).

4. A steel rolling line discharge monitoring device according to claim 1, characterized in that: A support frame (14) is installed on a pair of telescopic push rods (6).

5. A steel rolling line discharge monitoring device according to claim 1, characterized in that: The cleaning assembly comprises: a pair of fixing rods (15), a pair of mounting blocks (16), a pair of cleaning steel brushes (17) and two pairs of elastic torsion springs (18); A pair of fixing rods (15) are mounted on a pair of fixing plates (2), a pair of mounting blocks (16) are mounted on the pair of fixing rods (15), a pair of cleaning steel brushes (17) are mounted on the pair of mounting blocks (16), and two pairs of elastic torsion springs (18) are mounted at a middle position between the pair of mounting blocks (16) and the pair of cleaning steel brushes (17).

6. A steel rolling line discharge monitoring device according to claim 5, characterized in that: A support rod (19) is arranged between the two pairs of elastic torsion springs (18).