Dustproof ring press-fitting equipment

Abstract

A dustproof ring press-fitting device comprises a rack, a transferring mechanism, a fixing mechanism, a press-fitting mechanism and a code scanning gun. The transferring mechanism is arranged on the rack; the fixing mechanism is arranged on the transferring mechanism and is used for fixing the product; the press-fitting mechanism is arranged on the rack and used for press-fitting of the dustproof ring. The code scanning gun is arranged on the rack and used for code scanning and recording. Wherein a pressure numerical value digital display instrument is arranged on the rack and used for displaying pressure numerical values, the transferring mechanism comprises a transferring air cylinder, a connecting plate is arranged at one end of the transferring air cylinder, the fixing mechanism is arranged on the connecting plate and comprises a fixing base, and limiting columns are arranged on the fixing base and used for positioning and limiting products. A fixing ring capable of ascending and descending is arranged above the limiting column, and the product is further fixed through the fixing ring. According to the dustproof ring press-fitting device, the dustproof ring can be quickly press-fitted through cooperation of the transferring mechanism and the press-fitting mechanism, the pressure value can be displayed through the pressure value digital display instrument, and it is conveniently guaranteed that the pressure values pressed each time are the same.

Description

Technical Field

[0001] The utility model relates to the technical field of caliper processing, in particular to a dust ring press-fitting device. Background Art

[0002] The car caliper is an important part of the braking system. It is responsible for converting the force of the driver's brake pedal into braking force on the tire. In simple terms, it is one of the key parts to control the deceleration or stopping of the vehicle. The caliper mainly consists of two parts: the piston and the clamp. When the driver presses the brake pedal, the brake fluid pushes the piston, which moves inward and tightens the clamp. In this way, the clamp will contact the rotating tire, generating friction to slow down or stop the vehicle.

[0003] The manual installation of dust rings on existing automobile calipers is not convenient. To improve efficiency, more people must be added to complete the task, which increases expenses. The pressing value and pressure size are uncontrollable.

[0004] To this end, we propose a dust ring press-fitting device. Utility Model Content

[0005] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a dust ring pressing device, which can quickly press the dust ring through the cooperation of the transfer mechanism and the pressing mechanism, and can display the pressure value through the pressure numerical digital display to ensure that the pressure value is the same each time.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A dust ring press-fitting device, comprising:

[0008] frame;

[0009] A transfer mechanism is arranged on the frame;

[0010] A fixing mechanism, arranged on the transfer mechanism, for fixing the product;

[0011] A press-fitting mechanism, arranged on the frame, for press-fitting the dust ring;

[0012] The barcode scanner is installed on the rack and is used for scanning and recording;

[0013] Among them, a pressure value digital display is provided on the frame to display the pressure value. The transferring mechanism includes a transferring cylinder. A connecting plate is provided at one end of the transferring cylinder. The fixing mechanism is provided on the connecting plate. The fixing mechanism includes a fixing seat. A limiting column is provided on the fixing seat to position and limit the product. A lifting and lowering fixing ring is provided above the limiting column to further fix the product through the fixing ring.

[0014] It is further characterized by:

[0015] A cylinder is arranged on the top of the connecting plate, a connecting rod is arranged on the cylinder, a fixing ring is arranged on the connecting rod, and the fixing ring is driven to rise and fall by the cylinder.

[0016] The fixing seats are provided with two, and the two fixing seats are arranged at intervals.

[0017] The code scanning gun and the pressing mechanism are respectively arranged at two ends of the transfer mechanism.

[0018] The transfer mechanism further comprises a guide rail, which is arranged on the frame and parallel to the transfer cylinder. A sliding block is matched on the guide rail and arranged at the bottom of the connecting plate.

[0019] The press-fitting mechanism comprises a lifting electric cylinder and a supporting plate, wherein the supporting plate is arranged on a frame, the lifting electric cylinder is arranged on the supporting plate and the frame, and a press-fitting head is arranged at one end of the lifting electric cylinder.

[0020] The rack is also provided with a start button box, a PLC touch screen and a three-color lamp.

[0021] The frame is provided with safety gratings on both sides of the transfer mechanism.

[0022] The beneficial effects of the utility model are as follows:

[0023] The utility model has a compact and reasonable structure, is easy to operate, can quickly complete the press-fitting of the dustproof ring, and can fix the product multiple times to avoid displacement of the product during press-fitting. The dustproof ring can be quickly press-fitted through the cooperation of the transfer mechanism and the press-fitting mechanism. The pressure value can be displayed through the pressure numerical digital display, which is convenient for ensuring that the pressure value of each press-in is the same.

[0024] At the same time, the utility model also has the following advantages:

[0025] (1) The cylinder rises, which in turn drives the connecting rod to move upward, and the connecting rod drives the fixing ring to move upward, placing the product on the fixing seat, and the through hole on the product is sleeved on the limit column, and the product is positioned and restricted by the limit column, and then the cylinder is lowered, and the cylinder drives the fixing ring to move downward through the connecting rod. The fixing ring is sleeved on the outside of the limit column, and the fixing ring presses the product downward to further fix the product.

[0026] (2) The rack is equipped with a pressure value digital display and a PLC touch screen to display the pressure value and perform touch control. A three-color light is set on the top of the rack to indicate the working status of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the utility model.

[0028] Figure 2 Schematic diagram of the transfer mechanism, fixing mechanism and pressing mechanism of the utility model Figure 1 .

[0029] Figure 3 Schematic diagram of the transfer mechanism, fixing mechanism and pressing mechanism of the utility model Figure 2 .

[0030] Figure 4 It is a schematic diagram of the fixing mechanism and product of the utility model.

[0031] Figure 5 It is a schematic diagram of the fixing mechanism of the utility model.

[0032] Figure 6 It is a product schematic diagram of the utility model.

[0033] Among them: 1. Rack; 101. Safety grating; 102. Start button box; 103. Pressure numerical digital display; 104. PLC touch screen; 105. Three-color light; 2. Transfer mechanism; 201. Transfer cylinder; 202. Guide rail; 203. Slider; 204. Connecting plate; 3. Fixing mechanism; 301. Fixing seat; 302. Limiting column; 303. Cylinder; 304. Connecting rod; 305. Fixing ring; 4. Pressing mechanism; 401. Lifting electric cylinder; 402. Support plate; 403. Pressing head; 5. Barcode scanner; 6. Product. DETAILED DESCRIPTION

[0034] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0035] like Figure 1-Figure 6 As shown, a dust ring press-fitting device comprises a frame 1, a transfer mechanism 2, a fixing mechanism 3, a press-fitting mechanism 4 and a barcode scanning gun 5. The transfer mechanism 2 is arranged on the frame 1, the fixing mechanism 3 is arranged on the transfer mechanism 2, the press-fitting mechanism 4 is arranged on the frame 1, the barcode scanning gun 5 is arranged on the frame 1, and the barcode scanning gun 5 is at one end of the transfer mechanism 2, and the press-fitting mechanism 4 is arranged above one end of the transfer mechanism 2 away from the barcode scanning gun 5.

[0036] The bottom of the rack 1 is provided with a plurality of supporting feet, and four or more supporting feet can be provided, and the plurality of supporting feet are arranged at intervals at the bottom of the rack 1. The rack 1 is provided with safety gratings 101 on both sides of the transfer mechanism 2, and a start button box 102 is also provided on the rack 1. The rack 1 is provided with a pressure value digital display 103 and a PLC touch screen 104 for displaying pressure values ​​and performing touch control. A three-color light 105 is provided on the top of the rack 1 to indicate the working status of the equipment.

[0037] The transfer mechanism 2 includes a transfer cylinder 201 and a guide rail 202. The transfer cylinder 201 and the guide rail 202 are both arranged on the frame 1, and the transfer cylinder 201 and the guide rail 202 are arranged in parallel. A slider 203 is matched on the guide rail 202, and a connecting plate 204 is arranged on the top of the slider 203. One end of the transfer cylinder 201 is fixedly connected to the connecting plate 204. The connecting plate 204 is driven to move by the transfer cylinder 201, and the movement of the connecting plate 204 is restricted by the cooperation of the guide rail 202 and the slider 203, so that the connecting plate 204 moves along the guide rail 202.

[0038] The fixing mechanism 3 is arranged on the connecting plate 204, and the fixing mechanism 3 includes a fixing seat 301. Two fixing seats 301 are arranged on the connecting plate 204 at intervals. A limiting column 302 is arranged on the top of the fixing seat 301 for positioning and limiting the product 6. The fixing mechanism 3 also includes a cylinder 303. A connecting rod 304 is arranged on the top of the cylinder 303. A fixing ring 305 is arranged at one end of the connecting rod 304. The fixing ring 305 is arranged above the limiting column 302.

[0039] When in use, the cylinder 303 rises, thereby driving the connecting rod 304 to move upward, and the connecting rod 304 drives the fixing ring 305 to move upward, placing the product 6 on the fixing seat 301, and the through hole on the product 6 is sleeved on the limiting column 302, and the product 6 is positioned and restricted by the limiting column 302, and then the cylinder 303 is lowered, and the cylinder 303 drives the fixing ring 305 to move downward through the connecting rod 304, and the fixing ring 305 is sleeved on the outside of the limiting column 302, and the fixing ring 305 presses the product 6 downward to further fix the product 6.

[0040] The pressing mechanism 4 includes a lifting electric cylinder 401 and a support plate 402. The top of the lifting electric cylinder 401 is set on the frame 1, the support plate 402 is set on the frame 1, the support plate 402 is set on the outside of the transfer mechanism 2, and the lifting electric cylinder 401 is fixedly connected to the support plate 402. A pressing head 403 is set on the lifting electric cylinder 401. The lifting electric cylinder 401 drives the pressing head 403 to move, so that the pressing head 403 presses the dust ring into the product 6.

[0041] When in use, product 6 is placed on the fixing seat 301, and the through hole on product 6 is sleeved on the limiting column 302. The cylinder 303 drives the fixing ring 305 to move downward through the connecting rod 304. The fixing ring 305 is sleeved on the outside of the limiting column 302, and the product 6 is pressed downward through the fixing ring 305. The start button is pressed, and the barcode scanning gun 5 scans the barcode to record the data. Then the transfer cylinder 201 works, and the transfer cylinder 201 drives the connecting plate 204 to move, and the connecting plate 204 drives the fixing mechanism 3 to move, and then the product 6 is sent to the bottom of the pressing mechanism 4. The lifting cylinder 401 moves downward, and the lifting cylinder 401 brings the pressing head 403 into contact with the dust ring and presses into the caliper. When the pressure value and the pressing depth are in place, the lifting cylinder 401 rises and returns to its original position, and the transfer cylinder 201 returns to its original position, the equipment stops, and the finished part is removed. The dust ring can be quickly pressed and fixed, and the product 6 can be fixed multiple times to avoid displacement of the product 6 during press-fitting. The dust ring can be quickly pressed by the cooperation of the transfer mechanism 2 and the press-fitting mechanism 4. The pressure value can be displayed by the pressure value digital display 103, so as to ensure that the pressure value is the same each time.

[0042] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A dust ring press-fitting device, characterized in that: include: Rack (1); A transfer mechanism (2) is arranged on the frame (1); A fixing mechanism (3) is arranged on the transfer mechanism (2) and is used to fix the product (6); A press-fitting mechanism (4), arranged on the frame (1) and used for press-fitting the dust ring; A barcode scanning gun (5), arranged on the frame (1) and used for scanning and recording; The frame (1) is provided with a pressure value digital display (103) for displaying the pressure value, the transfer mechanism (2) comprises a transfer cylinder (201), one end of the transfer cylinder (201) is provided with a connecting plate (204), the fixing mechanism (3) is provided on the connecting plate (204), the fixing mechanism (3) comprises a fixing seat (301), a limiting column (302) is provided on the fixing seat (301) for positioning and limiting the product (6), a lifting and lowering fixing ring (305) is provided above the limiting column (302), and the product (6) is further fixed by the fixing ring (305).

2. A dust ring press-fitting device as claimed in claim 1, characterized in that: A cylinder (303) is arranged on the top of the connecting plate (204), a connecting rod (304) is arranged on the cylinder (303), a fixing ring (305) is arranged on the connecting rod (304), and the fixing ring (305) is driven to rise and fall by the cylinder (303).

3. A dust ring press-fitting device as claimed in claim 2, characterized in that: Two fixing seats (301) are provided, and the two fixing seats (301) are arranged at an interval.

4. The dust ring press-fitting device according to claim 1, characterized in that: The code scanning gun (5) and the pressing mechanism (4) are respectively arranged at two ends of the transfer mechanism (2).

5. The dust ring press-fitting device according to claim 1, characterized in that: The transfer mechanism (2) further comprises a guide rail (202), which is arranged on the frame (1) and parallel to the transfer cylinder (201), and a slider (203) is matchedly arranged on the guide rail (202), and the slider (203) is arranged at the bottom of the connecting plate (204).

6. The dust ring press-fitting device according to claim 1, characterized in that: The press-fitting mechanism (4) comprises a lifting electric cylinder (401) and a support plate (402); the support plate (402) is arranged on the frame (1); the lifting electric cylinder (401) is arranged on the support plate (402) and the frame (1); and a press-fitting head (403) is arranged at one end of the lifting electric cylinder (401).

7. The dust ring press-fitting device according to claim 1, characterized in that: The frame (1) is also provided with a start button box (102), a PLC touch screen (104) and a three-color lamp (105).

8. A dust ring press-fitting device as claimed in claim 7, characterized in that: The frame (1) is provided with safety gratings (101) on both sides of the transfer mechanism (2).

Images