Grinding device for seamless steel tube port machining

By designing a grinding device for seamless steel pipe port processing that uses the gravity of the debris itself for preliminary collection and quickly starts the chip suction structure after the grinding is completed, the problem of high energy consumption for debris collection in the prior art is solved, and a more efficient debris collection effect is achieved.

CN222791482UActive Publication Date: 2025-04-25CANGZHOU RONGSHENG TONGDA STEEL PIPE CO LTD
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Patent Information

Application Number
CN202421460332.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing port grinding device for seamless steel pipe processing consumes a high energy consumption during debris collection, and when restarting the exhaust structure, it is necessary to overcome the friction between the debris and the inner wall of the dustproof tube, resulting in low collection efficiency.

Method used

A grinding device for seamless steel pipe port processing is designed to use the grinding force of debris to collect centrally during the grinding process. After the grinding is completed, the chip-sucking structure is quickly started to further collect residual debris, reducing energy consumption. The device includes a base frame, a grinding mechanism, a clamping mechanism, a chip suction mechanism and a circular cover. The bottom of the circular cover connects to the chip bucket, and the chip suction mechanism is connected to the bottom of the circular cover through a filter and an air exhaust duct.

Benefits of technology

By using the gravity of the debris for preliminary collection, the energy consumption of initial debris collection is reduced; after the grinding is completed, the chip suction structure is quickly started to further collect residual debris, which significantly reduces the energy consumption of overall debris collection.

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Abstract

The utility model relates to the technical field of seamless steel tube processing, in particular to a grinding device for seamless steel tube port processing, which comprises a base frame, a grinding mechanism, a clamping mechanism, a scrap suction mechanism and a circular cover with an opening at one horizontal end, the grinding mechanism is arranged in the circular cover, and the bottom of the circular cover is fixedly communicated with a scrap hopper. The circular cover and the scrap suction mechanism are both fixedly installed on the base frame, the input end of the scrap suction mechanism fixedly communicates with the side, away from the open end, of the bottom of the circular cover, and a filter screen located in the same circular face with the inner side wall of the circular cover is arranged at the communication position. And the clamping mechanism is arranged on one side of the opening of the circular cover and can perform horizontal feeding motion towards the side of the opening of the circular cover. According to the utility model, most chips can be collected in a centralized manner by utilizing the self gravity of the chips during grinding; and after grinding is finished, the scrap suction structure is rapidly started to further collect scraps remaining in the seamless steel pipe and other scraps in a centralized mode, and energy consumption of scrap collection is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of seamless steel pipe processing, in particular to a grinding device for processing a seamless steel pipe end. Background Art

[0002] Seamless steel pipe is made of a whole round steel through holes. There is no weld on the surface of the steel pipe, which is called seamless steel pipe. Seamless steel pipe is mainly used as petroleum geological drilling pipe, petrochemical cracking pipe, boiler pipe, bearing pipe and automobile, tractor, aviation high-precision structural steel pipe. In order to reduce burrs and improve the convenience of installation, it is necessary to grind the port. After searching, the Chinese patent with publication number CN213998838U discloses a port grinding device for steel pipe processing with dustproof function. The dustproof pipe is set to prevent the debris from grinding from splashing, and an exhaust structure is set at the bottom to remove the debris generated by grinding from the bottom to the bottom. The dust pipe is sucked away from the bottom. Due to the shape and structure of the dust pipe, if there is no exhaust effect of the exhaust structure at the bottom, the debris generated by grinding will splash to both sides of the dust pipe. If the exhaust structure is restarted, it is necessary to overcome the friction between the debris and the inner wall of the dust pipe to suck it back to the middle. Therefore, no matter whether the exhaust structure is started or not in the initial stage of grinding, the energy consumption of debris collection is high. For this reason, a grinding device for seamless steel pipe port processing is designed, which can utilize the debris' own gravity to collect most of the debris during grinding, and quickly start the chip suction structure after the grinding is completed to further collect the debris remaining in the seamless steel pipe and the rest of the debris, thereby reducing the energy consumption of debris collection. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the shortcomings of the prior art, the utility model provides a grinding device for seamless steel pipe port processing, which can use the debris' own gravity to collect most of the debris during grinding, and quickly start the chip suction structure after grinding to further collect the debris remaining in the seamless steel pipe and the rest of the debris, thereby reducing the energy consumption of debris collection.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinding device for seamless steel pipe port processing, comprising a base frame, a grinding mechanism, a clamping mechanism, a chip suction mechanism and a circular cover with an opening at one horizontal end, the grinding mechanism is placed in the circular cover, the bottom of the circular cover is fixedly connected to a chip bucket, the circular cover and the chip suction mechanism are both fixedly mounted on the base frame, and the input end of the chip suction mechanism is fixedly connected to the side of the bottom of the circular cover away from the opening end and a filter screen is provided at the connection point that is located in a circular surface with the inner side wall of the circular cover, the clamping mechanism is provided on one side of the opening of the circular cover and can perform horizontal feeding movement toward the opening side of the circular cover.

[0007] Preferably, the grinding mechanism includes a grinding disc rotatably connected in the circular cover, and the grinding disc is arranged opposite to the opening of the circular cover, and also includes a grinding motor fixedly installed outside the circular cover and used for driving the grinding disc to rotate.

[0008] Preferably, the clamping mechanism comprises two groups of clamping members connected by a clamping adjustment assembly, the clamping adjustment assembly is connected to the base frame via a horizontal feed assembly, and the two groups of clamping members are symmetrically arranged on the left and right sides of the opening center line of the circular cover.

[0009] Preferably, the clamping member comprises two clamping rollers, the two clamping rollers are fixedly connected via an arc plate, the arc plate is fixedly connected to the clamping frame, and the two clamping rollers are symmetrically arranged on the arc plate.

[0010] Preferably, the debris suction mechanism includes an exhaust fan fixedly mounted thereon, the input end of the exhaust fan is fixedly connected to the bottom of the circular cover via an exhaust pipe, and the filter is fixedly connected to the exhaust pipe.

[0011] Preferably, the bottom of the chip hopper is connected to a chip discharge valve.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the utility model provides a grinding device for seamless steel pipe end processing, which has the following beneficial effects:

[0014] The grinding device for processing the end of a seamless steel pipe can clamp the seamless steel pipe through a clamping mechanism and send the end of the seamless steel pipe through the opening of the circular cover into the circular cover to the grinding mechanism. The grinding mechanism arranged in the circular cover facilitates the grinding operation on the seamless steel pipe. Through the arrangement of the circular cover, the debris generated during grinding can splash onto the inner wall of the circular cover and can slide down along the inner wall of the circular cover to the chip bucket at the bottom under the action of gravity. When the end is ground, the seamless steel pipe is pulled outward by the clamping mechanism, and the seamless steel pipe is separated from the circular cover. When in contact with the grinding mechanism, the chip suction mechanism is started to suck the debris in the seamless steel pipe and other debris to the filter screen, and then the chip suction mechanism is shut down. Under the gravity of the debris, the debris can further slide along the side wall of the circular cover to the chip bucket for collection, thereby further reducing the energy consumption of chip suction. The grinding device for seamless steel pipe port processing can use the debris' own gravity to collect most of the debris during grinding. After the grinding is completed, the chip suction structure is quickly started to further collect the debris remaining in the seamless steel pipe and the rest of the debris, thereby reducing the energy consumption of debris collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the overall partial section of the utility model;

[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0017] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the utility model from other perspectives.

[0019] Markings in the attached drawings: 1. base frame; 2. circular cover; 3. grinding disc; 4. grinding motor; 5. chip bucket; 6. chip discharge valve; 7. exhaust fan; 8. exhaust duct; 9. filter screen; 10. duct sleeve; 11. supporting slide; 12. slide frame; 13. bidirectional screw; 14. clamping frame; 15. clamping roller; 16. clamping motor; 17. horizontal drive cylinder; 18. connecting plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0021] See also Figure 1-4 A grinding device for processing the end of a seamless steel pipe comprises a base frame 1, a grinding mechanism, a clamping mechanism, a chip suction mechanism and a circular cover 2 with an opening at one horizontal end. The grinding mechanism is placed in the circular cover 2, and a chip bucket 5 is fixedly connected to the bottom of the circular cover 2. The circular cover 2 and the chip suction mechanism are both fixedly mounted on the base frame 1, and the input end of the chip suction mechanism is fixedly connected to the side of the bottom of the circular cover 2 away from the opening end, and a filter screen 9 located in a circular surface with the inner side wall of the circular cover 2 is provided at the connection point. The clamping mechanism is arranged on one side of the opening of the circular cover 2 and can perform horizontal feeding movement toward the opening side of the circular cover 2. Furthermore, a guide tube sleeve 10 is fixedly connected to the opening of the circular cover 2 to further prevent chips from splashing out through the opening of the circular cover.

[0022] Specifically, the grinding mechanism includes a grinding disc 3 rotatably connected to the circular cover 2, and the grinding disc 3 is arranged opposite to the opening of the circular cover 2. It also includes a grinding motor 4 fixedly installed on the outside of the circular cover 2 and used to drive the grinding disc 3 to rotate. Starting the grinding motor 4 facilitates the rotation of the grinding disc 3, and the rotation of the grinding disc 3 facilitates the grinding operation.

[0023] Specifically, the clamping mechanism includes two groups of clamping members connected by a clamping adjustment assembly, the clamping adjustment assembly is connected to the base frame 1 through a horizontal feed assembly, and the two groups of clamping members are symmetrically arranged on the left and right sides of the opening center line of the circular cover 2. Further, the clamping adjustment assembly includes a sliding frame 12, and a bidirectional screw 13 is rotatably connected in the sliding frame 12. The bidirectional screw 13 is symmetrically threadedly connected to two clamping frames 14 that slide with the sliding frame 12. The two groups of clamping members are symmetrically arranged and fixedly installed on the top of the two clamping frames 14, and also include a clamping motor 16 fixedly installed on the sliding frame 12 and used to drive the bidirectional screw 13 to rotate. Further, the horizontal feed assembly includes a support fixedly installed on the base frame 1 A support slide 11 is provided with a horizontal driving cylinder 17 fixedly connected to the base frame 1 at the bottom of the support slide 11. The slide frame 12 slides horizontally on the top of the support slide 11. The output end of the horizontal driving cylinder 17 is fixedly connected to the slide frame 12 via a connecting plate 18. The extension and retraction of the horizontal driving cylinder 17 can drive the two groups of clamping parts to perform left and right feeding operations. By starting the clamping motor 16, the output shaft of the clamping motor 16 rotates clockwise or counterclockwise, which is convenient for driving the bidirectional screw 13 to rotate clockwise or counterclockwise, thereby driving the two clamping frames 14 to move toward the middle or to both sides, and then driving the two groups of clamping parts to move toward the middle or to both sides, thereby satisfying the clamping and release of the seamless steel pipe.

[0024] Specifically, the clamping member includes two clamping rollers 15, the two clamping rollers 15 are fixedly connected by an arc plate, and the arc plate is fixedly connected to the clamping frame 14, and the two clamping rollers 15 are symmetrically arranged on the arc plate. Through the arrangement of the arc plate and the two clamping rollers 15 in each group of clamping members, it is convenient to clamp seamless steel pipes of different specifications, thereby improving the grinding specifications of seamless steel pipes.

[0025] Specifically, the debris suction mechanism includes an exhaust fan 7 fixedly installed, the input end of the exhaust fan 7 is fixedly connected to the bottom of the circular cover 2 through the exhaust pipe 8, the filter 9 is fixedly connected to the exhaust pipe 8, and the exhaust fan 7 is started. Through the setting of the exhaust pipe 8 and the setting of the filter 9, the debris is easily attracted to the bottom of the circular cover 2.

[0026] Specifically, the bottom of the chip bucket 5 is connected to a chip discharge valve 6 , and the chip discharge valve 6 can be used to discharge the debris in the chip bucket 5 .

[0027] When in use, the seamless steel pipe is clamped by the clamping mechanism, and its port is sent to the grinding mechanism through the opening of the circular cover 2 into the circular cover 2, and then the grinding mechanism is started to grind the port of the seamless steel pipe. Through the setting of the circular cover 2, the debris generated during grinding can splash onto the inner wall of the circular cover 2, and can slide down along the inner wall of the circular cover 2 to the chip bucket 5 at the bottom under the action of its own gravity. When the port is ground, the seamless steel pipe is pulled out by the clamping mechanism. When the seamless steel pipe is out of contact with the grinding mechanism, the chip suction mechanism is started to suck the debris in the seamless steel pipe and other debris to the filter 9, and then the chip suction mechanism is turned off. Under the gravity of the debris, the debris can further slide along the side wall of the circular cover 2 to the chip bucket 5 for collection, and then the above operation can be repeated.

[0028] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0029] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0030] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0031] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A grinding device for seamless steel pipe end processing, characterized in that: The invention comprises a base frame (1), a grinding mechanism, a clamping mechanism, a chip suction mechanism and a circular cover (2) with one horizontal end open, wherein the grinding mechanism is placed in the circular cover (2), the bottom of the circular cover (2) is fixedly connected to a chip bucket (5), the circular cover (2) and the chip suction mechanism are both fixedly mounted on the base frame (1), and the input end of the chip suction mechanism is fixedly connected to a side of the bottom of the circular cover (2) away from the open end, and a filter screen (9) is arranged at the connection point and is located in a circular surface with the inner side wall of the circular cover (2), and the clamping mechanism is arranged on one side of the opening of the circular cover (2) and can perform horizontal feeding movement toward the opening side of the circular cover (2); The grinding mechanism comprises a grinding disc (3) rotatably connected in the circular cover (2), and the grinding disc (3) is arranged opposite to the opening of the circular cover (2), and also comprises a grinding motor (4) fixedly mounted outside the circular cover (2) and used for driving the grinding disc (3) to rotate; The clamping mechanism comprises two groups of clamping members connected by a clamping adjustment assembly, the clamping adjustment assembly is connected to the base frame (1) via a horizontal feeding assembly, and the two groups of clamping members are symmetrically arranged on the left and right sides of the opening center line of the circular cover (2); The debris suction mechanism comprises a suction fan (7) fixedly mounted thereon, the input end of the suction fan (7) being fixedly connected to the bottom of the circular cover (2) via an exhaust pipe (8), and the filter screen (9) being fixedly connected to the exhaust pipe (8).

2. The grinding device for processing the end of a seamless steel pipe according to claim 1, characterized in that: The clamping member comprises two clamping rollers (15), the two clamping rollers (15) are fixedly connected via an arc plate, the arc plate is fixedly connected to the clamping frame (14), and the two clamping rollers (15) are symmetrically arranged on the arc plate.

3. The grinding device for processing the end of a seamless steel pipe according to claim 2, characterized in that: The bottom of the chip hopper (5) is connected to a chip discharge valve (6).

Citation Information

Patent Citations

  • Port grinding device with dustproof function for steel pipe machining

    CN213998838U