Efficient fine grinding device for magnetic ring machining

By designing a magnetic ring processing efficient grinding device including a tray, a clamp, a grinding piece and a clamping component, the problems of low efficiency, high cost and large error rate of the traditional magnetic ring polishing device are solved, and efficient and precise grinding of the magnetic ring is achieved, and processing quality and efficiency are improved.

CN222791502UActive Publication Date: 2025-04-25FERROXCUBE (DONGGUAN) LTD
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Patent Information

Application Number
CN202421763530.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Traditional magnetic ring precision grinding devices adopt manual fixing and manual grinding, which are low efficiency, high cost and large error rate, making it difficult to achieve uniform grinding of the surface burrs of the magnetic ring, resulting in a decrease in processing quality and an increase in defective rate.

Method used

A high-efficiency precision grinding device for machining of magnetic rings is designed, including a support base, support column, roof plate, tray, clamping plate, grinding piece and clamping assembly. By driving the motor to drive the tray and clamping plate to rotate, combining the clamping structure of spring and press rod, stable clamping and precision grinding of the magnetic ring is achieved.

Benefits of technology

The device can easily stabilize the clamping of the magnetic ring and adjust the thickness and polishing degree, observe the polishing conditions on both sides of the magnetic ring in real time, improve the efficiency and quality of the magnetic ring processing, and reduce labor costs and error rates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient fine grinding device for magnetic ring processing, and relates to the field of magnetic ring processing, the efficient fine grinding device comprises a support base, four groups of support columns I and a top plate, the four groups of support columns I are fixed on the periphery of the top of the support base, and a meshed disc I positioned at the output end of a driving motor I is arranged in the support base; two sides of the first engaging disc are engaged with second engaging discs, an inner gear ring is arranged in the supporting base, the inner gear ring is engaged with the second engaging discs, second supporting columns are fixed to the tops of the second engaging discs, an adjusting knob is rotatably arranged on the inner side of the first clamping plate, and the outer side of the adjusting knob is in threaded connection with a second clamping plate; a first limiting rod is fixed to the top of the first clamping plate, and a clamping assembly is arranged below the top plate. By means of the spring, the pressing rod can elastically stretch out and draw back in the installation cylinder, and therefore the pressing rod can be matched with different height faces of the magnetic ring body on the lower portion, and the stable clamping function is provided for the magnetic ring body.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic ring processing, in particular to a high-efficiency fine grinding device for magnetic ring processing. Background Art

[0002] Magnetic ring is a ring-shaped component with a specific shape and magnetism. It is widely used in electronic equipment such as motors, sensors, transformers, and electromagnetic coils. The main purpose of magnetic ring processing is to process magnetic materials into magnetic ring products that meet design requirements through a series of process steps. Magnetic rings play a key role in electronic products. For example, the magnetic rings in motors are used to generate magnetic fields to drive motors, and the magnetic rings in sensors are used to detect changes in magnetic fields. Therefore, magnetic ring processing needs to meet the requirements of electronic products for precision, reliability, and stability. With the development of the automotive industry, magnetic rings are increasingly used in automotive parts. For example, in automotive generators, starters and other components, magnetic rings are one of the key components, and their processing quality directly affects the performance and reliability of the entire vehicle; magnetic rings are also used in medical equipment, aerospace, energy and other fields.

[0003] However, most traditional magnetic ring fine grinding devices use manually fixed magnetic rings and manual grinding. This method not only has low grinding efficiency and cannot meet the grinding needs of large quantities of magnetic ring burrs, but also has high labor costs. In addition, the manual grinding error rate is large and it is easy to cause grinding omission areas on the surface of the magnetic ring. At the same time, it also fails to achieve the effect of uniform force fine grinding of the burrs on the surface of the magnetic ring, which reduces the processing quality of the magnetic ring and increases the defective rate of the magnetic ring processing. Therefore, an efficient fine grinding device for magnetic ring processing is proposed. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide an efficient fine grinding device for magnetic ring processing, which can more conveniently provide a more stable adjustable clamping function for magnetic rings with a certain thickness deviation before processing, and can provide better stability for the magnetic rings. At the same time, the thickness grinding degree of the magnetic rings can be adjusted more conveniently, so that the grinding conditions of the upper and lower surfaces of the magnetic rings can be observed in real time.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic ring processing high-efficiency fine grinding device, comprising a support base, a support column and a top plate, four groups of support columns are fixed around the top of the support base, and the top plate is fixed on the top of the four groups of support columns:

[0006] The support base is provided with a meshing disk 1 located at the output end of the driving motor 1 inside, and meshing disk 2 is meshed on both sides of the meshing disk 1, and the meshing disk 2 is slidably connected to the support base, the support base is provided with an inner gear ring inside, and the inner gear ring is meshed with the meshing disk 2, a support column 2 is fixed on the top of the meshing disk 2, and a splint 1 is provided on the top of the support column 2, an adjusting button is rotatably provided on the inner side of the splint 1, and the outer side of the adjusting button is threadedly connected to the splint 2, a limiting rod 1 is fixed on the top of the splint 1, and a clamping assembly is provided below the top plate.

[0007] Furthermore, grinding sheets are fixed on the inner sides of the first clamping plate and the second clamping plate, and the second clamping plate is slidably connected to the limiting rod one.

[0008] Furthermore, a second driving motor is fixed to the top of the top plate, and a connecting shaft is provided at the output end of the second driving motor, two sets of second limiting rods are fixed to the bottom of the top plate, a connecting rod is threadedly connected to the outer side of the connecting shaft, and the connecting rod is slidably connected to the second limiting rod, and a clamping shaft is fixed to the bottom of the connecting rod.

[0009] Furthermore, a support platform is fixed at the top center of the support base, and a clamping block is fixed at the top of the support platform. A magnetic ring body is arranged on the outer side of the clamping block and fits with the support platform.

[0010] Furthermore, the support platform and the clamping block are both provided with a groove structure for the clamping shaft to be plugged in.

[0011] Further, the clamping assembly includes a mounting cylinder, a spring and a pressure rod;

[0012] A mounting cylinder, which is fixedly provided with four groups based on the outer side of the connecting rod;

[0013] A spring, the top end of which is fixed to the inner side of the mounting tube;

[0014] The pressure rod is arranged on the installation tube and passes through the outer side of the connecting rod, and the pressure rod is tightly pressed against the spring.

[0015] Furthermore, a non-magnetic protection pad for protecting the magnetic ring body is provided at the bottom of the pressure rod.

[0016] In summary, the utility model mainly has the following beneficial effects:

[0017] 1. The utility model can make the pressure rod elastically extend and retract inside the installation tube through the spring, so as to adapt to the different height surfaces of the magnetic ring body below to provide a stable clamping function for the magnetic ring body;

[0018] 2. The utility model can adjust the height of the second clamping plate by turning the adjustment knob, thereby providing a better top surface grinding function for the magnetic ring body, allowing the operator to regulate and observe the top surface grinding of the magnetic ring body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of the connection between the clamping shaft and the clamping block of the utility model;

[0021] Figure 3 This is a schematic diagram of the front cross-sectional structure of the connection between the first and second engaging discs of the utility model;

[0022] Figure 4 This is a schematic diagram of the front cross-sectional structure of the connection between the adjusting button and the clamping plate of the utility model;

[0023] Figure 5 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0024] In the figure: 1. support base; 2. support column one; 3. top plate; 4. drive motor one; 5. meshing plate one; 6. meshing plate two; 7. inner gear ring; 8. support column two; 9. clamping plate one; 10. adjustment button; 11. limit rod one; 12. clamping plate two; 13. grinding disc; 14. drive motor two; 15. connecting shaft; 16. limit rod two; 17. connecting rod; 18. clamping shaft; 191. mounting cylinder; 192. spring; 193. pressure rod; 20. support table; 21. clamping block; 22. magnetic ring body. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] The following describes an embodiment of the utility model based on its overall structure.

[0029] In this example, see Figure 1 and Figure 2 A technical solution: comprising a support base 1, a support column 2 and a top plate 3, four groups of support columns 2 are fixed around the top of the support base 1, and the top plate 3 is fixed on the top of the four groups of support columns 2;

[0030] Among them, the support base 1 is the existing fine grinding device base, and the support column 2 is the existing device support rod, which is used to provide a stable support function for the upper top plate 3. The number of support columns 2 can be increased according to actual conditions to ensure the stability of the top plate 3.

[0031] For further information, see Figure 1 and Figure 2 , a meshing disc 1 5 is provided inside the support base 1 at the output end of the driving motor 1 4, and meshing discs 2 6 are meshed on both sides of the meshing disc 1 5, and the meshing disc 2 6 is slidably connected to the support base 1, and an inner gear ring 7 is provided inside the support base 1, and the inner gear ring 7 is meshed with the meshing disc 2 6;

[0032] Among them, the driving motor 14 is an existing driving motor, which is used to provide a rotation function for the meshing disc 15 at its output end. The driving motor 14 is fixed inside the supporting base 1 by adopting an existing installation method, and is fixedly connected with the meshing disc 15 by adopting an existing connection technology. Both sides of the meshing disc 15 are meshedly connected with the meshing disc 26, so that when the driving motor 14 drives the meshing disc 15 to rotate, the rotation function can be transmitted to the meshing disc 26;

[0033] The meshing disc 2 6 is connected to the inner gear ring 7 inside the support base 1 by meshing, and the inner gear ring 7 is fixed to the inside of the support base 1 by fixing blocks on both sides. Therefore, when the meshing disc 1 5 rotates, the meshing disc 2 6 can slide in a circle inside the support base 1 by meshing with the meshing disc 1 5 and the inner gear ring 7 respectively. A clamping block is provided at the bottom of the meshing disc 2 6 to engage with the support base 1, thereby preventing the meshing disc 2 6 from detaching from the inside of the support base 1.

[0034] For further information, see Figure 1 and Figure 2 A support column 28 is fixed on the top of the engaging plate 26, and a clamping plate 19 is arranged on the top of the support column 28. At the same time, an adjusting button 10 is rotatably arranged on the inner side of the clamping plate 19, and a clamping plate 2 12 is threadedly connected to the outer side of the adjusting button 10. In addition, a limiting rod 11 is fixed on the top of the clamping plate 19, and a grinding sheet 13 is fixed on the inner side of the clamping plate 19 and the clamping plate 2 12, and the clamping plate 2 12 is slidably connected to the limiting rod 11;

[0035] The support column 28 is used to integrate the clamping plate 19 and the engaging plate 26, so that the engaging plate 26 can drive the clamping plate 19 and the parts above the clamping plate 19 to move synchronously through the support column 28 during the movement. The adjusting button 10 is connected to the clamping plate 19 by rotation, so that the clamping plate 19 can be rotated independently while providing a limit to the adjusting button 10.

[0036] The adjusting button 10 is threadedly connected to the second splint 12, and the second splint 12 is slidably connected to the limit rod 11, so that when the adjusting button 10 is rotated, the second splint 12 can be raised and lowered through the limit provided by the limit rod 11, and the lifting direction follows the rotation direction of the adjusting button 10. The grinding sheet 13 is an existing magnetic ring grinding sheet, which is fixed to the bottom of the second splint 12 and the inner side of the splint 1 9 by the existing installation method.

[0037] For further information, see Figure 1 and Figure 2 A second drive motor 14 is fixed on the top of the top plate 3, and a connecting shaft 15 is provided at the output end of the second drive motor 14. At the same time, two sets of second limit rods 16 are fixed on the bottom of the top plate 3. In addition, a connecting rod 17 is threadedly connected to the outer side of the connecting shaft 15, and the connecting rod 17 is slidably connected to the second limit rod 16, and a clamping shaft 18 is fixed to the bottom of the connecting rod 17;

[0038] Among them, the driving motor 2 14 is an existing driving motor, which is fixedly installed with the top plate 3 by adopting the existing installation method. At the same time, the connecting shaft 15 is fixedly installed with its output end by adopting the existing welding method. The connecting shaft 15 is internally threadedly connected with the connecting rod 17, and the connecting rod 17 is slidingly connected with the limiting rod 2 16. Therefore, when the connecting shaft 15 is rotated by the driving motor 2 14, the connecting rod 17 is lifted and lowered by the limiting function provided by the limiting rod 2 16, and the clamping shaft 18 is used to connect with the components of the supporting part below.

[0039] For further information, see Figure 1 and Figure 2 A support platform 20 is fixed at the top center of the support base 1, and a clamping block 21 is fixed at the top of the support platform 20. At the same time, a magnetic ring body 22 is arranged on the outer side of the clamping block 21 and fits with the support platform 20;

[0040] Among them, the support platform 20 is used to provide a support function for the magnetic ring body 22 above, and the clamping block 21 is used to provide a position limiting function for the magnetic ring body 22. At the same time, the inner sides of the support platform 20 and the clamping block 21 are provided with a groove structure for the clamping shaft 18 to be plugged in, so that when the clamping shaft 18 moves downward through the connecting rod 17, it can be plugged and engaged with the clamping block 21 to prevent the magnetic ring body 22 from falling off. The magnetic ring body 22 is an existing magnetic ring that needs to be polished.

[0041] For further information, see Figure 1 and Figure 2 The clamping assembly is composed of a mounting cylinder 191, a spring 192 and a pressure rod 193. The mounting cylinder 191 is fixedly provided with four groups based on the outer side of the connecting rod 17. The top of the spring 192 is fixed to the inner side of the mounting cylinder 191. The pressure rod 193 is provided in the mounting cylinder 191 and passes through the outer side of the connecting rod 17. The pressure rod 193 is tightly pressed against the spring 192.

[0042] Among them, the mounting tube 191 is provided with four groups in a circular array based on the outer side of the connecting rod 17, and the pressure rod 193 forms an elastic telescopic structure inside the mounting tube 191 through the spring 192, so that when the non-magnetic protection pad at the bottom of the pressure rod 193 comes into contact with the magnetic ring body 22, the pressure rod 193 slides toward the inside of the mounting tube 191 through the downward pressure, so that the rebound force released by the spring 192 itself provides the downward pressure, tightening and clamping function to the magnetic ring body 22 through the pressure rod 193.

[0043] The implementation principle of this embodiment is: first, the support base 1 is stably placed in the specified position, the magnetic ring body 22 is placed above the support platform 20, and the through hole of the magnetic ring body 22 passes through the block 21, and then the driving motor 2 14 is turned on to drive the connecting shaft 15 to rotate, so that the connecting rod 17 moves downward, and the connecting rod 17 drives the pressure rod 193 inside the mounting tube 191 to synchronously descend, and then the pressure rod 193 provides a downward pressure function for the magnetic ring body 22, and then the adjusting knob 10 is turned to make the clamping plate 2 12 descend, and the clamping plate 2 12 and the grinding sheet 13 on the inner side of the clamping plate 1 9 clamp the magnetic ring body 22 to be polished, and then the driving motor 1 4 is turned on to drive the meshing plate 1 5 to rotate, so that the meshing plate 2 6 slides inside the support base 1, and then the meshing plate 2 6 drives the clamping plate 1 9 to rotate synchronously through the supporting column 2 8, so as to rotate and polish the magnetic ring body 22, and after the grinding of the magnetic ring body 22 is completed, the magnetic ring body 22 can be taken out according to the above operation.

[0044] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A magnetic ring processing high-efficiency fine grinding device, comprising a support base (1), a support column (2) and a top plate (3), wherein four groups of support columns (2) are fixed around the top of the support base (1), and the top plate (3) is fixed on the top of the four groups of support columns (2), characterized in that: The support base (1) is provided with a meshing disc (5) located at the output end of the driving motor (4), and the meshing disc (6) is meshed on both sides of the meshing disc (5), and the meshing disc (6) is slidably connected to the support base (1), the support base (1) is provided with an inner gear ring (7), and the inner gear ring (7) is meshed with the meshing disc (6), the top of the meshing disc (6) is fixed with a support column (8), and the top of the support column (8) is provided with a clamping plate (9), the inner side of the clamping plate (9) is rotatably provided with an adjusting button (10), and the outer side of the adjusting button (10) is threadedly connected with the clamping plate (12), the top of the clamping plate (9) is fixed with a limiting rod (11), and a clamping assembly is provided below the top plate (3).

2. The high-efficiency fine grinding device for magnetic ring processing according to claim 1 is characterized in that: A grinding sheet (13) is fixed on the inner side of the first clamping plate (9) and the second clamping plate (12), and the second clamping plate (12) is slidably connected to the first limiting rod (11).

3. The high-efficiency fine grinding device for magnetic ring processing according to claim 1 is characterized in that: A second driving motor (14) is fixed on the top of the top plate (3), and a connecting shaft (15) is provided at the output end of the second driving motor (14), and two sets of second limiting rods (16) are fixed on the bottom of the top plate (3), a connecting rod (17) is threadedly connected to the outer side of the connecting shaft (15), and the connecting rod (17) is slidably connected to the second limiting rod (16), and a clamping shaft (18) is fixed at the bottom of the connecting rod (17).

4. The high-efficiency fine grinding device for magnetic ring processing according to claim 1 is characterized in that: A support platform (20) is fixed at the top center of the support base (1), and a clamping block (21) is fixed at the top of the support platform (20). A magnetic ring body (22) is arranged on the outer side of the clamping block (21) and fits with the support platform (20).

5. The high-efficiency fine grinding device for magnetic ring processing according to claim 4 is characterized in that: The support platform (20) and the clamping block (21) are both provided with a groove structure for the clamping shaft (18) to be plugged in.

6. The magnetic ring processing high-efficiency fine grinding device according to claim 1 is characterized in that: The clamping assembly comprises a mounting cylinder (191), a spring (192) and a pressure rod (193); A mounting cylinder (191) having four groups fixedly arranged on the outside of the connecting rod (17); A spring (192), the top end of which is fixed to the inner side of the mounting tube (191); The pressure rod (193) is arranged on the installation tube (191) and passes through the outer side of the connecting rod (17), and the pressure rod (193) is tightly pressed against the spring (192).

7. The magnetic ring processing high-efficiency fine grinding device according to claim 6 is characterized in that: A non-magnetic protection pad for protecting the magnetic ring body (22) is arranged at the bottom of the pressure rod (193).