Trimming device of rubber calender

By designing a rubber calender edge cutting device including a frame, a calender roller, a fixed shaft, a sliding base, a telescopic knife and an angle adjustment device, the problem that existing cutters can only cut vertical plane edges is solved, and the cutting and adaptation of rubber products of different thicknesses and widths is achieved, and the contact area and adhesion of rubber products are improved.

CN222792133UActive Publication Date: 2025-04-25SHANDONG XIANGTONG RUBBER SCI CO LTD
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Patent Information

Application Number
CN202421737219.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing rubber calender cutter can only cut the edges of the rubber products into vertical planes, resulting in a small contact area and poor adhesion during laying.

Method used

A rubber calender edge cutting device is designed, including a frame body, a calender roller, a fixed shaft, a sliding base, a telescopic knife and an angle adjustment device. Through the sliding base and articulated structure, the telescopic knife can cut the edges of rubber products of different widths and adapt it to the rubber products of different thicknesses and widths through the angle adjustment device.

Benefits of technology

Cutting of the edges of rubber products at different angles is achieved, and rubber products of different thicknesses and widths is adapted to increase contact area and improve adhesive force during laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calendaring machines, in particular to a rubber calendaring machine edge cutting device which comprises a frame body, two parallel calendaring rollers are arranged on the frame body in a rotating structure mode, fixing shafts parallel to the calendaring rollers are arranged on the outer sides of the calendaring rollers, and the fixing shafts are connected with the frame body in a fixed structure mode. The fixed shaft is sleeved with a sliding base in a rotating structure mode, the sliding base can move in the axial direction of the fixed shaft, a telescopic cutter is arranged on the sliding base in a hinged structure mode, and an angle adjusting device used for measuring the included angle between the telescopic cutter and the fixed shaft is arranged on the upper end face, on the outer side of the telescopic cutter, of the sliding base. The angle adjusting device is connected with the sliding base in a fixed structure mode, and locking mechanisms are arranged on the angle adjusting device and the telescopic knife. The device can cut the edges of the rubber products at different angles, and is adaptive to the rubber products with different thicknesses and different widths, so that the requirement that two adjacent rubber products have a large contact area when being paved and connected is met, and the bonding force is improved.
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Description

Technical field:

[0001] The present application relates to the technical field of calenders, and in particular to a trimming device for a rubber calender. Background technology:

[0002] The calender can be used to press and extend materials such as rubber into films. During the calendering process, due to the soft texture of the rubber material, the rubber material will extend outward after being squeezed by the calender roller, making the edge of the rubber material present an irregular shape. Therefore, a rubber edge cutting device is required to trim the edge of the rubber material.

[0003] The Chinese national invention patent with patent application number 201210187804.8 is an automatic cutter for a calender, comprising a blade, a knife rod, a cylinder, a linear bearing, a bracket, an infrared detection device, an electric push rod, a hand wheel and a forward and reverse screw rod. The blade is mounted on the front end of the knife rod, the cylinder is mounted on the knife rod, the linear bearing and the infrared detection device are respectively mounted on the bracket, the electric push rod is connected to one end of the forward and reverse screw rod through a connecting plate, and the hand wheel is mounted on the other end of the forward and reverse screw rod.

[0004] The technical solution adopted by this patent solves the problem of positioning the cutter, but it can only cut the edge of the rubber product into a vertical plane. Rubber products with vertical edges can only be laid by directly aligning the edges. In this way, the contact parts of adjacent rubber products are limited to their respective edge vertical planes, resulting in a smaller contact area and weak bonding between the rubber products. Utility model content:

[0005] In order to solve the above technical problems, the utility model provides a rubber calender trimming device, which solves the technical problem that the cutter can only cut the edge of the rubber product into a vertical plane. In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A rubber calender trimming device, comprising:

[0007] Frame;

[0008] Calendering rollers, two parallel calendering rollers are connected to the frame in a rotating structure;

[0009] A fixed shaft is arranged parallel to the calendering roller, the fixed shaft is arranged on a frame outside the calendering roller, and the fixed shaft is connected to the frame in a fixed structure manner;

[0010] The sliding base is sleeved outside the fixed shaft in a rotating structure, and the sliding base can move axially along the fixed shaft;

[0011] A telescopic knife, the telescopic knife is connected to the sliding base in an articulated structure;

[0012] The angle adjustment device is used to measure the angle between the telescopic knife and the fixed shaft. The angle adjustment device is connected to the base in a fixed structure mode. The angle adjustment device and the telescopic knife are provided with a locking mechanism.

[0013] Furthermore, an articulated seat is provided on the upper end surface of the sliding base in a fixed structure manner, and the articulated seat is provided with a pin shaft connected to the telescopic knife.

[0014] Furthermore, the telescopic knife includes a handle and a knife body arranged inside the handle, a strip-shaped slide groove is opened on the side of the handle, a first bolt is arranged in the strip-shaped slide groove in a sliding structure, and the first bolt is connected to the knife body by threaded engagement.

[0015] Furthermore, a gasket is arranged between the first bolt and the tool handle.

[0016] Furthermore, the angle adjustment device comprises a protractor and a pointer, the pointer is connected to the protractor in a rotating structure, and the protractor is connected to the sliding base in a fixed structure;

[0017] One end of the pin shaft passes through the protractor and is connected with the pointer, and the center axis of the pin shaft is concentrically arranged with the protractor.

[0018] Furthermore, the locking mechanism includes a second bolt and an arc groove formed on the protractor, and the second bolt passes through the pointer and the arc groove and is connected to the tool handle by threaded engagement.

[0019] The beneficial effects of the utility model are:

[0020] 1. The angle adjustment device, telescopic knife and sliding base can cut the edge of the rubber product at different angles and adapt to rubber products of different thicknesses and widths to ensure that two adjacent rubber products have a larger contact area when paving and improve the bonding force.

[0021] 2. The setting of the pin shaft and the locking mechanism allows the pointer to rotate synchronously with the telescopic knife, so that the angle pointed by the pointer is the angle between the telescopic knife and the fixed shaft, and the degree of the angle can be seen more intuitively. Description of the drawings:

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0023] Figure 2 It is a schematic diagram of the exploded structure of part of the structure of the utility model.

[0024] In the figure:

[0025] 1. Frame, 2. Calendering roller, 3. Fixed shaft, 4. Sliding base, 5. Articulated seat, 6. Pin shaft, 7. Knife body, 8. Knife handle, 9. Strip slide, 10. First bolt, 11. Gasket, 12. Protractor, 13. Pointer, 14. Second bolt, 15. Arc groove. Specific implementation method:

[0026] In order to make the purpose, technical scheme and advantages of the implementation of the utility model clearer, the utility model will now be further described in detail with reference to the accompanying drawings and the following examples so that the public can better understand the implementation method of the utility model. The specific implementation scheme of the utility model is as follows:

[0027] A rubber calender trimming device comprises a frame 1, on which two parallel calendering rollers 2 are arranged in a rotating structure, on which a fixed shaft 3 arranged parallel to the calendering roller 2 is arranged outside the calendering roller 2, the fixed shaft 3 is connected to the frame 1 in a fixed structure, and a sliding base 4 is sleeved outside the fixed shaft 3 in a rotating structure, so that the sliding base 4 can rotate along the axis of the fixed shaft 3, thereby adjusting the direction of a telescopic knife, and the sliding base 4 can move axially along the fixed shaft 3, so that the telescopic knife can cut the edges of rubber products of different widths; the telescopic knife is arranged on the sliding base 4 in an articulated structure, and an angle adjustment device for measuring the angle between the telescopic knife and the fixed shaft 3 is arranged on the upper end surface of the sliding base 4 outside the telescopic knife, the angle adjustment device is connected to the sliding base 4 in a fixed structure, and a locking mechanism is arranged on the angle adjustment device and the telescopic knife; the arrangement of the angle adjustment device, the telescopic knife, and the sliding base 4 can cut the edge of the rubber product at different angles, and is suitable for rubber products of different thicknesses and different widths, so that the edges of the rubber products are more closely fitted when paving, and the bonding force is increased.

[0028] Specifically, the upper end surface of the sliding base 4 is provided with a hinge seat 5 in a fixed structure manner, and the hinge seat 5 is provided with a pin shaft 6 connected to the telescopic knife; the telescopic knife can be swung left and right along the axial direction of the fixed shaft 3 with the pin shaft 6 as the center to adjust the inclination angle of the telescopic knife relative to the fixed shaft 3, thereby adjusting the angle of the telescopic knife cutting the edge of the rubber product.

[0029] It should be noted that: the telescopic knife includes a handle 8 and a knife body 7 arranged inside the handle 8, the knife body 7 can be telescopically moved relative to the handle 8 to ensure that the end of the knife body 7 is in contact with the calendering roller 2 to cut the rubber product; a strip slide groove 9 is provided on the side of the handle 8, and a first bolt 10 is arranged in the strip slide groove 9 in a sliding structure manner, the first bolt 10 is connected to the knife body 7 by a threaded engagement manner, and the first bolt 10 can fix the knife body 7 when the knife body 7 moves to a required height to prevent the knife body 7 from shifting during the cutting process, and the first bolt 10 limits the moving distance of the knife body 7 to the length of the strip slide groove 9 to prevent the knife body 7 from falling off from the cavity of the handle 8 due to excessive movement; a gasket 11 is arranged between the first bolt 10 and the handle 8; the gasket 11 can increase the contact area between the first bolt 10 and the handle 8, thereby increasing the friction between the first bolt 10 and the handle 8, preventing the first bolt 10 from moving relative to the handle 8, and avoiding the wear caused by the long-term contact between the surface of the first bolt 10 and the surface of the handle 8, thereby increasing the service life of the parts.

[0030] It should be explained that the angle adjustment device includes a protractor 12 and a pointer 13, the pointer 13 is arranged on the protractor 12 in a rotating structure, and the protractor 12 is connected to the sliding base 4 in a fixed structure; one end of the pin 6 passes through the protractor 12 and is connected to the pointer 13, and the center axis of the pin 6 is concentrically arranged with the protractor 12, so that the pointer 13 and the telescopic knife can rotate synchronously, and both use the pin 6 as the rotation center, thereby ensuring that the rotation amplitude of the pointer 13 and the telescopic knife is the same.

[0031] Furthermore, the locking mechanism includes a second bolt 14 and an arc groove 15 provided on the protractor 12. The setting of the arc groove 15 enables the second bolt 14 to rotate synchronously with the pointer 13 and the telescopic knife along the arc groove 15; the second bolt 14 passes through the pointer 13 and the arc groove 15 and is connected to the knife handle 8 by threaded engagement. The second bolt 14 connects the pointer 13 and the telescopic knife on the same plane, so that the pointer 13 is in a state where it can rotate synchronously with the telescopic knife, so that the angle on the protractor 12 pointed by the pointer 13 is the angle between the telescopic knife and the fixed shaft 3, and then the angle between the telescopic knife and the calendering roller 2 is determined, and after adjusting the angle between the telescopic knife and the calendering roller 2, the second bolt 14 can be tightened to fully engage with the second bolt 14 hole, thereby fixing the inclination angle of the telescopic knife.

[0032] The working principle and working process of the utility model are as follows:

[0033] When in use, first slide the sliding base 4 to move the sliding base 4 to the position where the rubber product needs to be cut, then rotate the sliding base 4 to make the telescopic knife face the direction of the rubber product between the calendering rollers 2, then pass the second bolt 14 through the pointer 13 and engage with the knife handle 8 through a thread for a short distance, so that the pointer 13 and the telescopic knife can rotate synchronously, and then rotate the telescopic knife, the telescopic knife drives the pointer 13 to rotate around the pin 6 as the rotation center through the first bolt 10, after the pointer 13 rotates to point to the required angle, tighten the second bolt 14 to make the second bolt 14 fully engage with the knife handle 8, fix the inclination angle of the telescopic knife, and then slide the knife body 7 along the cavity in the knife handle 8 to adjust the height. After adjusting to the required height, place the gasket 11 on the first bolt 10, then engage the first bolt 10 with the knife body 7, fix the knife body 7 and the knife handle 8, at this time, the end of the knife body 7 contacts the calendering roller 2, and then when the rubber product passes through the calendering roller 2, the knife body 7 can cut the rubber product.

[0034] In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "left", "right", "front", "back", "lower left", "upper right", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Although the present invention has been described according to a limited number of embodiments, those skilled in the art, with the benefit of the above description, should understand that other embodiments can be conceived within the scope of the present invention described thereby.

Claims

1. A rubber calender trimming device, characterized in that: include: Frame (1); Calendering rollers (2), wherein two parallel calendering rollers (2) are connected to the frame (1) in a rotating structure; A fixed shaft (3) is arranged parallel to the calendering roller (2), the fixed shaft (3) is arranged on the frame (1) outside the calendering roller (2), and the fixed shaft (3) is connected to the frame (1) in a fixed structure manner; A sliding base (4), wherein the sliding base (4) is sleeved outside the fixed shaft (3) in a rotating structure, and the sliding base (4) can move axially along the fixed shaft (3); A telescopic knife, the telescopic knife is connected to the sliding base (4) in a hinged structure; An angle adjustment device is used to measure the angle between a telescopic knife and a fixed shaft (3); the angle adjustment device is connected to a base (4) in a fixed structure manner; and a locking mechanism is provided on the angle adjustment device and the telescopic knife.

2. A rubber calender trimming device according to claim 1, characterized in that: The upper end surface of the sliding base (4) is provided with a hinge seat (5) in a fixed structure manner, and the hinge seat (5) is provided with a pin shaft (6) connected to the telescopic knife.

3. A rubber calender trimming device according to claim 2, characterized in that: The telescopic knife comprises a knife handle (8) and a knife body (7) arranged inside the knife handle (8); a strip-shaped slide groove (9) is provided on the side of the knife handle (8); a first bolt (10) is arranged in the strip-shaped slide groove (9) in a sliding structure; and the first bolt (10) is connected to the knife body (7) by a threaded engagement manner.

4. A rubber calender trimming device according to claim 3, characterized in that: A gasket (11) is provided between the first bolt (10) and the knife handle (8).

5. The rubber calender trimming device according to claim 3, characterized in that: The angle adjustment device comprises a protractor (12) and a pointer (13), wherein the pointer (13) is arranged on the protractor (12) in a rotating structure and connected thereto, and the protractor (12) is connected to the sliding base (4) in a fixed structure. One end of the pin shaft (6) passes through the protractor (12) and is connected to the pointer (13), and the central axis of the pin shaft (6) is concentrically arranged with the protractor (12).

6. A rubber calender trimming device according to claim 5, characterized in that: The locking mechanism comprises a second bolt (14) and a circular arc groove (15) provided on the protractor (12); the second bolt (14) passes through the pointer (13), and the circular arc groove (15) is connected to the handle (8) by means of threaded engagement.

Citation Information

Patent Citations

  • Automatic cutter of calender

    CN102717459A