Profile machine for processing circular ring insulating plate

Abstract

The utility model belongs to the technical field of section equipment, and provides a section machine for processing an annular insulating plate, which comprises a fixed frame, the upper end of the fixed frame is provided with a section part for performing section on the insulating plate, and the section part comprises a driving motor and a spiral hob. The side edge of the spiral hob is provided with two rotating parts used for driving an insulating plate to rotate, and the two rotating parts are oppositely arranged on the two opposite side edges of the spiral hob respectively; the rotating part comprises a driving roller shaft, a rotating motor, a supporting plate, an air cylinder and a driven roller shaft, and the driven roller shaft and the driving roller shaft are oppositely arranged up and down; and a supporting part for supporting the insulating plate is arranged outside the fixing frame. According to the profile machine for machining the circular ring insulating plate, the surface of the insulating plate is automatically polished, the finish degree is high, burrs are avoided, the working efficiency is improved, and application and popularization are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of profile equipment, in particular to a profile machine for processing annular insulating plates. Background Art

[0002] Insulation board, also known as insulating rubber pad, is widely used in substations, power plants, distribution rooms, laboratories and field live-line operations. Insulation board is cut into required size by cutting mechanism on cutting equipment during production process.

[0003] The surface of the insulation board after cutting is rough, and the surface of the insulation board needs to be polished. In the prior art, the polishing is generally performed manually. However, if the diameter of the insulation board is large, the above operation is time-consuming and labor-intensive, which reduces work efficiency. Utility Model Content

[0004] In view of the defects in the prior art, the utility model provides a profiler for processing annular insulating plates, which automatically grinds the surface of the insulating plates with high smoothness and without burrs, thereby improving work efficiency and facilitating popularization and use.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A profiler for processing annular insulating plates, comprising a fixed frame, the upper end of which is provided with a profile section for profile-cutting the insulating plates, the profile section comprising an active motor and a spiral hob, the output end of the active motor being provided with the spiral hob;

[0007] The side of the spiral hob is provided with a rotating part for driving the insulating plate to rotate, and two rotating parts are provided, and the rotating parts are respectively arranged on two opposite sides of the spiral hob;

[0008] The rotating part includes a driving roller shaft, a rotating motor, a support plate, a cylinder and a driven roller shaft, wherein the rotating motor is arranged at the upper end of the fixing frame, and the driving roller shaft is arranged at the output end of the rotating motor;

[0009] The support plate is arranged on the upper part of the rotating motor, the cylinder is arranged on the upper end of the support plate, the driven roller shaft is arranged on the output end of the cylinder, and the driven roller shaft and the active roller shaft are arranged opposite to each other up and down;

[0010] A supporting portion for supporting the insulating plate is arranged outside the fixing frame.

[0011] As an improved technical solution, a mounting plate is arranged at the upper end of the cross-section portion, an adjusting screw rod is arranged at the upper end of the mounting plate, and an adjusting motor is connected to the upper end of the adjusting screw rod.

[0012] As an improved technical solution, three support parts are provided, and the support parts are arranged in an array around the outside of the fixing frame.

[0013] As an improved technical solution, the support part includes a slide rail, a movable plate, a vertical plate and a support roller. The movable plate is slidably arranged on the upper end of the slide rail, the vertical plates are arranged on two opposite sides of the movable plate, and the two ends of the support roller are respectively connected to the opposite vertical plates.

[0014] As an improved technical solution, a support shaft is arranged at the rear end of the movable plate, a support rod is arranged at the upper end of the support shaft, and a limiting roller is sleeved on the outer wall of the support rod.

[0015] As an improved technical solution, scales are provided on the outer wall of the slide rail, and the scales are arranged in sequence along the length direction of the slide rail.

[0016] As an improved technical solution, an adjustment part for height adjustment is provided at the lower end of the slide rail, and the adjustment part includes a circular plate and an extension plate. The circular plate is provided at one end of the extension plate, and the upper end of the circular plate is provided in contact with the bottom of the slide rail.

[0017] As an improved technical solution, a fixing cylinder is arranged at the lower part of the extension plate, the other end of the extension plate is correspondingly inserted into the fixing cylinder, and a supporting disc is arranged at the end of the fixing cylinder.

[0018] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0019] 1. The profiler for processing the circular insulating plate automatically grinds the surface of the insulating plate by setting the profile part and the rotating part, so that the surface has high smoothness and no burrs, thus improving the working efficiency and facilitating the popularization and use.

[0020] 2. The profiler for processing circular insulating plates is provided with the adjusting screw rod to drive the spiral hob to move up and down, which is conducive to processing insulating plates of different thicknesses.

[0021] 3. The profiler for processing the circular insulating plate is convenient for supporting different positions of the insulating plate by providing the three supporting parts, so that the insulating plate can be installed more stably and the processing effect is better.

[0022] 4. The profiler for processing the circular insulating plate is provided with the support roller to drive the insulating plate to rotate.

[0023] 5. The profiler for processing the circular insulating plate can adjust the height by setting the adjusting part, so as to facilitate the support of the insulating plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0025] Figure 1 It is a front view of a sectioning machine for processing circular insulating plates;

[0026] Figure 2 It is a left view of a profiler for processing circular insulating plates;

[0027] Figure 3 A top view of a profiler for processing circular insulating plates;

[0028] Figure 4 It is a schematic diagram of the structure of the rotating part;

[0029] Figure 5 This is a schematic diagram of adjusting the screw rod installation;

[0030] Figure 6 It is a schematic diagram of the support structure;

[0031] Figure 7 This is a schematic diagram of the adjustment unit installation.

[0032] In the accompanying drawings, 1, fixed frame, 2, cross-section part, 21, active motor, 22, spiral hob, 3, rotating part, 31, active roller shaft, 32, rotating motor, 33, support plate, 34, cylinder, 35, driven roller shaft, 4, supporting part, 41, slide rail, 42, movable plate, 43, vertical plate, 44, supporting roller, 5, mounting plate, 51, adjusting screw rod, 52, adjusting motor, 6, supporting shaft, 61, supporting rod, 62, limiting roller, 7, scale, 8, adjusting part, 81, circular plate, 82, extension plate, 83, fixed cylinder, 84, supporting disc. DETAILED DESCRIPTION

[0033] The following is a detailed description of the technical solution of the utility model in conjunction with specific embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0034] like Figure 1-7 As shown, the utility model provides a profiler for processing annular insulating plates, comprising a fixed frame 1, a profile section 2 for profile the insulating plates is arranged at the upper end of the fixed frame 1, the profile section 2 comprises an active motor 21 and a spiral hob 22, and the spiral hob 22 is arranged at the output end of the active motor 21;

[0035] The upper end of the cross-section portion 2 is provided with a mounting plate 5, the upper end of the mounting plate 5 is provided with an adjusting screw rod 51, the upper end of the adjusting screw rod 51 is connected to an adjusting motor 52, and the adjusting screw rod 51 is provided to drive the spiral hob 22 to move up and down, which is conducive to processing insulating boards of different thicknesses;

[0036] The side of the spiral hob 22 is provided with a rotating part 3 for driving the insulating plate to rotate. Two rotating parts 3 are provided, and the rotating parts 3 are respectively arranged on two opposite sides of the spiral hob 22. The insulating plate is driven to rotate at the same time by the two rotating parts 3.

[0037] The rotating part 3 includes an active roller shaft 31, a rotating motor 32, a supporting plate 33, a cylinder 34 and a driven roller shaft 35. The rotating motor 32 is arranged at the upper end of the fixing frame 1, and the active roller shaft 31 is arranged at the output end of the rotating motor 32; the rotating motor 32 drives the active roller shaft 31 to rotate;

[0038] A support plate 33 is arranged on the upper part of the rotating motor 32, a cylinder 34 is arranged on the upper end of the support plate 33, a driven roller shaft 35 is arranged on the output end of the cylinder 34, and the driven roller shaft 35 and the active roller shaft 31 are arranged opposite to each other up and down, and the insulating plate is driven to rotate by the relative movement of the driven roller shaft 35 and the active roller shaft 31;

[0039] The outside of the fixing frame 1 is provided with a support part 4 for supporting the insulating board. Three support parts 4 are provided, and the support parts 4 are arranged in an array around the outside of the fixing frame 1. The three support parts 4 are provided to facilitate supporting different positions of the insulating board, and the insulating board is installed more stably and has a good processing effect.

[0040] The support part 4 includes a slide rail 41, a moving plate 42, a vertical plate 43 and a support roller 44. The moving plate 42 is slidably arranged on the upper end of the slide rail 41. The vertical plates 43 are arranged on two opposite sides of the moving plate 42. The two ends of the support roller 44 are respectively connected to the opposite vertical plates 43. The support roller 44 is arranged to drive the insulating plate to rotate.

[0041] A support shaft 6 is disposed at the rear end of the movable plate 42, a support rod 61 is disposed at the upper end of the support shaft 6, and a limiting roller 62 is sleeved on the outer wall of the support rod 61, and the outer wall of the processed insulating plate is limited by the limiting roller 62;

[0042] The outer wall of the slide rail 41 is provided with scales 7, and the scales 7 are arranged in sequence along the length direction of the slide rail 41. The scales 7 are provided to facilitate the adjustment of the position of the support roller 44 and facilitate the cross-section processing of insulation boards with different diameters.

[0043] The lower end of the slide rail 41 is provided with an adjusting portion 8 for adjusting the height, and the adjusting portion 8 is provided for adjusting the height to facilitate supporting the insulating plate;

[0044] The adjusting portion 8 includes a circular plate 81 and an extension plate 82. The circular plate 81 is disposed at one end of the extension plate 82, and the upper end of the circular plate 81 is disposed in contact with the bottom of the slide rail 41.

[0045] A fixing cylinder 83 is disposed at the lower part of the extension plate 82, and the other end of the extension plate 82 is correspondingly inserted into the fixing cylinder 83. A supporting disc 84 is disposed at the end of the fixing cylinder 83. The extension plate 82 moves along the length direction of the fixing cylinder 83 to facilitate the installation of the support roller 44.

[0046] The cross-section process of the above insulation board processing is:

[0047] During processing, the position of the support roller 44 is first adjusted according to the diameter of the workpiece, and the scale 7 is constantly checked. During adjustment, the moving plate 42 moves along the length direction of the slide rail 41 until the diameter of the ring formed by the driven roller shaft 35 and the support roller 44 is opposite to the diameter of the insulating plate. At this time, the position of the support roller 44 is adjusted;

[0048] The workpiece is placed in a three-point positioning ring, and one side of the insulating plate is placed on the upper ends of the driven roller shaft 35 and the support roller 44 in sequence, and the insulating plate is prepared for processing;

[0049] The cylinder 34 is started, and the cylinder 34 drives the active roller 31 to move downward until the active roller 31 contacts the outer wall of the insulating plate; the rotating motor 32 is started, and the rotating motor 32 drives the active roller 31 to rotate, and the insulating plate is driven to rotate through the relative movement between the driven roller 35 and the active roller 31;

[0050] The adjusting motor 52 is started, and the adjusting motor 52 drives the adjusting screw rod 51, and the adjusting screw rod 51 drives the spiral hob 22 to move downward until the spiral hob 22 contacts the upper end of the insulating plate; the active motor 21 is started, and the output end of the active motor 21 drives the spiral hob 22 to rotate, and the surface of the insulating plate is profiled;

[0051] The required processing amount, circumference and processing speed of the system are set through the control panel, and the spiral hob 22 performs rotary cutting, and the insulating plate completes the cutting after one rotation;

[0052] After the processing is completed, the spiral hob 22 stops working, the spiral hob 22 and the active roller 31 move to the origin, and the insulating plate workpiece is removed.

[0053] Technical requirements for the profiler used for processing the above-mentioned circular insulating panels:

[0054] 1. The minimum diameter of the circular planing surface is 600mm; the maximum is 1500mm (the size can be negotiated according to customer requirements)

[0055] 2. Minimum width: 20mm; maximum width: 200mm;

[0056] 3. Thickness 10-50mm;

[0057] 4. Processing thickness requirement: ±0.2mm

[0058] Equipment Overview:

[0059] 1. This equipment has a reasonable structure, occupies a small area, is composed of thick-walled steel pipes and steel plates, has firm welding and stable operation.

[0060] 2. Use workpiece rotation and gantry milling.

[0061] 3. Use multiple rollers to press and rotate the conveyor up and down.

[0062] 4. Excellent components: using Taiwan 30 linear guides, ball screws, Shanghai Weihong servo motors, precise cutting.

[0063] 5. The stainless steel work surface with scale makes processing and adjustment convenient and quick.

[0064] 6. Use spiral milling cutter and 7.5KW / 380V / 3000 rpm high-power motor.

[0065] 7. Automatic oil injection lubrication pump system;

[0066] 8. Additional downward vacuum system; safe and environmentally friendly.

[0067] 3. Main technical parameters:

[0068] 1. Adopt Siemens PLC control system: equipped with 10-inch Siemens 64K true color touch screen for parameter setting.

[0069] 2. Taiwan Delta inverter.

[0070] 3. Travel: Z axis up and down travel: 150mm

[0071] 4. Spindle, power: 7.5KW / 380V, spiral milling cutter length: 240mm

[0072] 5. Z-axis ball screw drive, feed: 10000mm / min

[0073] 6. System resolution: ±0.004; machining coordinate accuracy ±0.04mm

[0074] 4. Features:

[0075] 1. Easy to adjust, just input the thickness of the workpiece once through the PLC display screen.

[0076] 2. The processing range is wide, the finish is high and there is no burr.

[0077] 3. Compared with other machining centers, the work efficiency is improved several times.

[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A profiler for processing annular insulating plates, characterized in that: It comprises a fixing frame, the upper end of which is provided with a section portion for sectioning the insulating plate, the section portion comprises an active motor and a spiral hob, and the spiral hob is provided at the output end of the active motor; The side of the spiral hob is provided with a rotating part for driving the insulating plate to rotate, and two rotating parts are provided, and the rotating parts are respectively arranged on two opposite sides of the spiral hob; The rotating part includes a driving roller shaft, a rotating motor, a supporting plate, a cylinder and a driven roller shaft, wherein the rotating motor is arranged at the upper end of the fixing frame, and the driving roller shaft is arranged at the output end of the rotating motor; The support plate is arranged on the upper part of the rotating motor, the cylinder is arranged on the upper end of the support plate, the driven roller shaft is arranged on the output end of the cylinder, and the driven roller shaft and the active roller shaft are arranged opposite to each other up and down; A supporting portion for supporting the insulating plate is arranged outside the fixing frame.

2. A profiler for processing annular insulating plates according to claim 1, characterized in that: A mounting plate is arranged at the upper end of the cross-section portion, an adjusting screw rod is arranged at the upper end of the mounting plate, and an adjusting motor is connected to the upper end of the adjusting screw rod.

3. The profiler for processing annular insulating plates according to claim 1, characterized in that: The number of the supporting parts is three, and the supporting parts are arranged in an array around the outside of the fixing frame.

4. A profiler for processing annular insulating plates according to claim 3, characterized in that: The support part includes a slide rail, a movable plate, a vertical plate and a support roller. The movable plate is slidably arranged on the upper end of the slide rail, the vertical plates are arranged on two opposite sides of the movable plate, and the two ends of the support roller are respectively connected to the opposite vertical plates.

5. A profiler for processing annular insulating plates according to claim 4, characterized in that: A support shaft is arranged at the rear end of the movable plate, a support rod is arranged at the upper end of the support shaft, and a limiting roller is sleeved on the outer wall of the support rod.

6. A profiler for processing annular insulating plates according to claim 5, characterized in that: The outer wall of the slide rail is provided with scales, and the scales are arranged in sequence along the length direction of the slide rail.

7. A profiler for processing annular insulating plates according to claim 6, characterized in that: An adjusting part for height adjustment is arranged at the lower end of the slide rail, and the adjusting part comprises a circular plate and an extension plate. The circular plate is arranged at one end of the extension plate, and the upper end of the circular plate is arranged in contact with the bottom of the slide rail.

8. The profiler for processing annular insulating plates according to claim 7, characterized in that: A fixing cylinder is arranged at the lower part of the extension plate, the other end of the extension plate is correspondingly inserted into the fixing cylinder, and a supporting disc is arranged at the end of the fixing cylinder.

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