Foam pipe girdling tool

By designing a foam pipe circumcision tool including foam plates, fixing frames, guide wheels and nickel strips, the problem of the inability to adjust the cutting distance according to the on-site situation in the prior art and adapt to different types of heat pipes is solved, and high-precision and high-efficiency foam pipe cutting and insulation effect are improved.

CN222792198UActive Publication Date: 2025-04-25XUZHOU YUEJIA NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421609694.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-25
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The prior art is difficult to adjust the cutting distance of foam pipes according to on-site conditions, it cannot adapt to the needs of different types of heat pipes, and it requires manual hand-held cleaning, which is time-consuming and labor-intensive, and has poor temperature insulation effect.

Method used

A foam tube circumcision tool is designed, including foam plates, fixing frames, guide wheels and nickel strips. Through the coordination of the fixing frames and guide wheels, the nickel strips can cut the foam tubes, and the distance is adjusted according to the on-site conditions to adapt to the cutting of different types of heat pipes.

Benefits of technology

The cutting distance is adjusted according to the on-site situation, the accuracy and efficiency of foam pipeline cutting is improved, and the temperature insulation is adapted to multiple pipelines at the same time, which increases the insulation effect, simplifies workers' operations, and reduces the requirements for proficiency.

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Abstract

The utility model relates to the technical field of foam pipe girdling, and discloses a foam pipe girdling tool which comprises a first foam plate, a fixing frame and a balance plate, a walking assembly is arranged outside the fixing frame, supporting plates are fixedly connected to the front side and the rear side of the top of the balance plate respectively, a fixing shaft is fixedly connected to the interiors of the two supporting plates, and the fixing shaft is fixedly connected to the top of the balance plate. Walking wheels are fixedly connected to the front side and the rear side of the fixing shaft, a connecting plate is fixedly connected to the top of the balance plate, two current-conducting plates are fixedly connected to the left side of the exterior of the connecting plate, a wiring peeping hole is formed in the left side of the exterior of the connecting plate, and a plurality of inserting grooves are formed in the two current-conducting plates; and the interior of the connecting plate is in threaded connection with a bolt. According to the utility model, not only can the nickel strip be cut into a high-precision semicircular groove, but also large foams can be quickly treated, so that the heat preservation effect of the intensive pipeline is higher, and the maintenance is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam pipe ring cutting, in particular to a foam pipe ring cutting tool. Background Art

[0002] Most of the current heat pipe insulation uses various insulation materials. Including foam, polyurethane foam, inorganic materials, such as glass wool, rock wool, among which inorganic materials have relatively low cost and good weather resistance. But they cause greater environmental pollution and are very bad for the human body. Foam and polyurethane foam are easy to use, but have low weather resistance. However, for heat pipe systems that need to be repaired every few years, the first two materials are better used in safe areas with non-flammable and explosive warnings and high temperatures (pipe temperatures exceeding 100 degrees). However, foam materials are molding materials, and the pipes of the heat pipe system are thick and thin. If multiple foam materials are used for multiple pipes, then there will be a lot of different types of foam pipes that need to be purchased, and a large number of different types of foam pipes need to be stored.

[0003] In most commercial and office buildings, small pipes are mostly used. Moreover, the pipes are dense, and it is time-consuming and labor-intensive to use individual coatings, and the insulation effect is poor. If polyurethane foam is used for sealing and insulation, if some pipes need to be repaired, they can only be cleaned up in a time-consuming manner. There are also handheld hot cutters, but the use of such tools depends entirely on the proficiency of the workers. It is not conducive to the use of novices. Therefore, in view of the above shortcomings, a foam pipe ring cutting tool is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a foam pipe ring cutting tool, which aims to improve the problems in the prior art that the distance cannot be adjusted according to the on-site conditions, cannot adapt to different models of heat pipes and requires manual hand-held cleaning.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A foam tube ring cutting tool, comprising a foam plate, a fixing frame and a balance plate, wherein a walking assembly is arranged outside the fixing frame, support plates are fixedly connected to the front and rear sides of the top of the balance plate, fixed shafts are fixedly connected inside the two support plates, and walking wheels are fixedly connected to the front and rear sides of the fixed shaft, a connecting plate is fixedly connected to the top of the balance plate, two conductive plates are fixedly connected to the left side of the outside of the connecting plate, a wiring peephole is provided on the left side of the outside of the connecting plate, a plurality of plug-in slots are provided inside the two conductive plates, bolts are threadedly connected to the inside of the connecting plate, nickel strips are provided inside the two plug-in slots, and the fixed shaft is arranged perpendicular to the position of the plug-in slot;

[0007] As a further description of the above technical solution:

[0008] The walking assembly includes a handle, the left side of the handle is fixedly connected to the right side of the fixing frame, and the fixing frame is provided with a guide wheel inside;

[0009] As a further description of the above technical solution:

[0010] The outside of the conductive plate is fixedly connected with an electric wire, the outside of the electric wire is fixedly connected with a transformer, the top of the foam board 1 is provided with a foam board 2, and the top of the foam board 1 is provided with a plurality of hot and cold pipes;

[0011] As a further description of the above technical solution:

[0012] The outer bottom side of the bolt is threadedly connected to the inside of the balance plate, and the left side of the fixing bracket is fixedly connected to the outside of the fixing shaft;

[0013] As a further description of the above technical solution:

[0014] The outside of the nickel strip is arranged inside the plug-in slot, and the outside of the hot and cold pipes is arranged at the bottom of the second foam board.

[0015] The utility model has the following beneficial effects:

[0016] In the utility model, the foam pipe can be cut with the help of nickel strips under the cooperation of structures such as the fixing frame, the guide wheel and the balance plate, and the distance can be adjusted according to the on-site conditions, so that the diameter of the foam pipe can be cut and adapted to different types of heat pipes, so as to adapt to the simultaneous insulation of multiple pipes to increase the insulation effect. Not only the processing accuracy is higher, the use of the guide wheel and the main body fixing frame can make the nickel strip cut out high-precision semicircular grooves, and the workers do not need to have the experience of long-term operation. At the same time, large pieces of foam can be quickly processed, which can make the insulation effect of intensive pipes higher and make maintenance more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of a foam tube ring cutting tool proposed by the utility model;

[0018] Figure 2 A schematic diagram of the wire structure of a foam tube ring cutting tool proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of a fixing frame of a foam tube ring cutting tool proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the fixed shaft structure of a foam tube ring cutting tool proposed by the utility model;

[0021] Figure 5 This is a schematic diagram of the conductive plate structure of a foam tube ring cutting tool proposed by the utility model;

[0022] Figure 6 This is a schematic diagram of the nickel strip structure of a foam tube ring cutting tool proposed by the utility model;

[0023] Figure 7 The utility model provides a second structural schematic diagram of a foam plate of a foam tube ring cutting tool.

[0024] Legend:

[0025] 1. Foam board one; 2. Foam board two; 3. Fixed frame; 4. Handle; 5. Guide wheel; 6. Balance board; 7. Support board; 8. Fixed shaft; 9. Travel wheel; 10. Connecting board; 11. Conductive board; 12. Wiring peephole; 13. Plug slot; 14. Bolt; 15. Nickel strip; 16. Wire; 17. Transformer; 18. Hot and cold pipes. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1 - Figure 3 and Figure 7 The utility model provides an embodiment: a foam pipe ring cutting tool, including a foam plate 1, a fixing frame 3 and a balance board 6, a walking assembly is arranged outside the fixing frame 3, the walking assembly includes a handle 4, the left side of the handle 4 is fixedly connected to the right side of the fixing frame 3, the handle 4 controls the direction of the pipeline line, a guide wheel 5 is arranged inside the fixing frame 3, the guide wheel 5 is used to prevent the cutting groove from deflecting to both sides, a support plate 7 is fixedly connected to the front and rear sides of the top of the balance board 6, a fixed shaft 8 is fixedly connected to the inside of the two support plates 7, the left side of the fixing frame 3 is fixedly connected to the outside of the fixed shaft 8, and the front and rear sides of the fixed shaft 8 are fixedly connected to walking wheels 9;

[0028] Reference Figure 2 - Figure 4, the fixed position of the guide wheel 5 is slightly backward, and the axis position is the same as the vertical position of the nickel strip 15. This is to lift the handle 4 when turning when cutting the foam, so that the front walking wheel 9 is raised, and then it will not deviate when rotating along the pipeline direction. The top of the balance plate 6 is fixedly connected to the connecting plate 10, and the outer left side of the connecting plate 10 is fixedly connected to two conductive plates 11, which are used for conducting electricity. A wiring peephole 12 is provided on the outer left side of the connecting plate 10. The wiring peephole 12 is used to observe the pre-drawn wiring to prevent deviation. A plurality of plug-in slots 13 are provided inside the two conductive plates 11, and the fixed shaft 8 is arranged vertically to the position of the plug-in slot 13. The internal thread of the connecting plate 10 is connected with a bolt 14, and the outer bottom side of the bolt 14 is threadedly connected to the inside of the balance plate 6. Nickel strips 15 are arranged inside the two plug-in slots 13, and the outside of the nickel strip 15 is arranged inside the plug-in slot 13. The nickel strip 15 is used for electrothermal cutting of foam, and the folded shape on it is to be stuck on it after being inserted into the fixing hole of the nickel strip 15 fixing piece without falling off;

[0029] Reference Figure 4 - Figure 6 The outside of the conductive plate 11 is fixedly connected with a wire 16, which is used to conduct current. The outside of the wire 16 is fixedly connected with a transformer 17, which converts 220V AC power into low-voltage DC power, and melts the foam board by electrically heating the nickel strip 15. A foam board 2 2 is arranged on the top of the foam board 1, and a plurality of hot and cold pipes 18 are arranged on the top of the foam board 1, and the outside of the hot and cold pipes 18 is arranged at the bottom of the foam board 2 2.

[0030] Working principle: When the construction workers insulate the installed pipes, they first select foam sheets of different thicknesses according to the height of the pipes and the distance between the pipes and the top, and then brush a small amount of carbon powder or ink on the top and bottom of the pipes. Other adhesives can also be used. After brushing, two foam sheets of the same size are vertically pressed against the pipes brushed with carbon powder, and then taken down. At this time, the foam will leave traces of the direction of the pipes. If the construction workers are not skilled workers, they need to take nickel strips 15 of different sizes to compare with each pipe. Then insert the appropriate nickel strip 15 into the symmetrical plug-in slot 13 of the conductive plate 11, and then connect 16 to the 220V power supply and turn on the switch. At this time, the low-voltage direct current output by the transformer 17 will be transmitted to the conductive plate 11 on the connecting plate 10 through the wire 16 and transmitted to the nickel strip 15, so that it is heated. The construction worker holds the handle 4 and performs hot-melt cutting along the carbon powder trace on the plate. If the worker is not very skilled, he needs to calibrate the direction through the wiring peephole 12 and the handle 4 during cutting, and continue cutting along the trace. When the pipeline trace is bent, the worker lifts the handle 4. Due to the specific position design of the balance board 6, the nickel strip 15 will not deviate when the handle 4 is lifted. At this time, the worker can deflect and cut along the trace. When returning to the long straight pipeline, the handle 4 can be put down again so that the front walking wheel 9 is connected to the foam plate 1, and the handle 4 is aligned with the far end of the straight trace, so that the semicircular groove of the pipeline can be accurately cut. When it is necessary to replace the nickel strip 15 of different pipe diameters, the worker first disconnects the transformer 17, and then waits for the nickel strip 15 to cool down naturally, or uses a wet cloth to cool it down. The thinner and narrower the nickel strip 15 is, the less heat capacity it has, and the faster it cools down. It will generally drop to room temperature in a few seconds to more than 20 seconds according to the local temperature. At this time, the worker can pull the nickel strip 15 down by hand and replace it with another nickel strip 15. When the foam sheet 1 is processed, the foam sheet 2 can be processed. When both are completed, they can be installed. Since it is a pipe groove cut in accordance with the shape, it can be installed very accurately. The two pieces of foam can be fixed by bundling, or by drilling holes with a drill bit and fixing them with screws at a place far away from the pipe. Since it is an overall foam wrap, this method has a much better thermal insulation effect than a single pipe, and is of great significance for energy conservation and emission reduction.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A foam tube ring cutting tool, comprising a foam board (1), a fixing frame (3) and a balance board (6), characterized in that: A walking assembly is arranged outside the fixing frame (3); support plates (7) are fixedly connected to the front and rear sides of the top of the balancing board (6); fixed shafts (8) are fixedly connected inside the two supporting plates (7); walking wheels (9) are fixedly connected to the front and rear sides of the fixed shaft (8); a connecting plate (10) is fixedly connected to the top of the balancing board (6); two conductive plates (11) are fixedly connected to the left side of the outside of the connecting plate (10); a wiring peephole (12) is provided on the left side of the outside of the connecting plate (10); a plurality of plug-in slots (13) are provided inside the two conductive plates (11); bolts (14) are threadedly connected to the inside of the connecting plate (10); nickel strips (15) are provided inside the two plug-in slots (13); and the fixed shaft (8) is arranged perpendicular to the plug-in slots (13).

2. A foam tube ring cutting tool according to claim 1, characterized in that: The walking assembly comprises a handle (4), the left side of the handle (4) is fixedly connected to the right side of the fixing frame (3), and a guide wheel (5) is arranged inside the fixing frame (3).

3. A foam tube ring cutting tool according to claim 1, characterized in that: The outside of the conductive plate (11) is fixedly connected to an electric wire (16), the outside of the electric wire (16) is fixedly connected to a transformer (17), the top of the foam board (1) is provided with a foam board (2), and the top of the foam board (1) is provided with a plurality of hot and cold pipes (18).

4. A foam tube ring cutting tool according to claim 1, characterized in that: The outer bottom side of the bolt (14) is threadedly connected to the inside of the balance plate (6), and the left side of the fixing frame (3) is fixedly connected to the outside of the fixing shaft (8).

5. A foam tube ring cutting tool according to claim 3, characterized in that: The outside of the nickel strip (15) is arranged inside the plug-in slot (13), and the outside of the hot and cold pipes (18) is arranged at the bottom of the second foam board (2).