Slurry stirring device for ceramic production

By using a driving mechanism to drive the swelling mechanism and a stirring mechanism to mix and stir the ceramic slurry in the slurry stirring device for ceramic production, the problem of difficulty in mixing the upper and lower slurry in traditional devices is solved, and the product quality and stirring effect are improved.

CN222792415UActive Publication Date: 2025-04-25CHAOZHOU CHAOAN DISTRICT YALAIER CERAMICS CO LTD
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Patent Information

Application Number
CN202421740796.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The traditional slurry stirring device has a single internal stirring structure, and it is impossible to effectively mix the upper and lower layers of ceramic slurry, resulting in the upper and lower layers of ceramic slurry being easily separated during the stirring process, affecting the stirring effect and product quality.

Method used

A slurry stirring device for ceramic production is designed. The driving mechanism is used to drive the swelling mechanism to transport the lower ceramic slurry upwards, and the upper and lower slurry is repeatedly mixed and stirred through the stirring mechanism to avoid the upper and lower layering phenomenon.

Benefits of technology

By effectively mixing the upper and lower layers of ceramic slurry, the stirring effect is ensured, the quality of bathroom ceramic products is improved, and it is suitable for practical applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a slurry stirring device for ceramic production, and relates to the technical field of slurry stirring equipment. The slurry stirring device for ceramic production comprises a stirring barrel, a mounting frame is fixed to the top of the stirring barrel, a driving mechanism is arranged at the top of the mounting frame, a turning mechanism is arranged at the bottom of the mounting frame, the driving mechanism is used for driving the turning mechanism to operate, and the turning mechanism is used for turning ceramic slurry located at the bottom of the stirring barrel upwards; and two wall scraping mechanisms and two stirring mechanisms are arranged on the overturning mechanism. According to the slurry stirring device for ceramic production, the driving mechanism is arranged to drive the overturning mechanism to operate, ceramic slurry on the lower layer can be continuously conveyed to the upper layer, meanwhile, the stirring mechanism is matched, the ceramic slurry on the upper layer and the ceramic slurry on the lower layer can be repeatedly and evenly mixed and stirred, and therefore it is guaranteed that the phenomenon of vertical layering cannot occur; and therefore, the stirring effect is guaranteed, the quality of the manufactured bathroom ceramic product is improved, and practical application is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of slurry stirring equipment, and in particular to a slurry stirring device for ceramic production. Background Art

[0002] Bathroom ceramic products are glazed ceramic products used in bathrooms, such as ceramic toilets, ceramic wash basins, etc. During the production process of bathroom ceramic products, a slurry stirring device is usually required to stir and mix the ceramic slurry.

[0003] In the process of stirring the ceramic slurry, due to the single stirring structure inside the traditional slurry stirring device, it can only perform rotational stirring operations on independent levels, and the upper and lower layers of ceramic slurries cannot be mixed and stirred evenly, which easily leads to the ceramic slurry being separated into upper and lower layers during the stirring process, which seriously affects the stirring effect, resulting in poor quality of the manufactured bathroom ceramic products, which is not conducive to practical applications.

[0004] Therefore, those skilled in the art provide a slurry stirring device for ceramic production to solve the problems raised in the above background technology. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present application provides a slurry stirring device for ceramic production, which solves the problem that the traditional slurry stirring device mentioned in the above background technology has a single internal stirring structure and can only perform rotational stirring operations on an independent level, and is unable to mix and stir the upper and lower layers of ceramic slurry, which can easily lead to upper and lower stratification of the ceramic slurry during the stirring process, thereby seriously affecting the stirring effect.

[0006] To achieve the above objectives, the present application is implemented through the following technical solutions: a slurry stirring device for ceramic production, comprising a stirring cylinder, a mounting frame is fixed on the top of the stirring cylinder, a driving mechanism is arranged on the top of the mounting frame, a surging mechanism is arranged on the bottom of the mounting frame, the driving mechanism is used to drive the surging mechanism to operate, and the surging mechanism is used to surging the ceramic slurry located at the bottom of the stirring cylinder upward;

[0007] The tumbling mechanism is provided with two scraping mechanisms and two stirring mechanisms, wherein the scraping mechanism is used to scrape off the ceramic slurry attached to the inner wall of the mixing cylinder, and the stirring mechanism is used to stir the ceramic slurry in coordination with the tumbling mechanism;

[0008] A heating mechanism is provided inside the mixing cylinder, and the heating mechanism is used to heat the ceramic slurry.

[0009] Through the above technical scheme, the driving mechanism is utilized to drive the tumbling mechanism to operate, so that the ceramic slurry of the lower layer can be continuously transported to the upper layer. At the same time, in conjunction with the stirring mechanism, the upper and lower layers of ceramic slurries can be repeatedly mixed and stirred, thereby ensuring that no upper and lower stratification occurs, thereby ensuring the stirring effect, improving the quality of the manufactured sanitary ceramic products, and being beneficial to practical applications.

[0010] Preferably, the driving mechanism includes a transverse plate, a motor, a driving wheel, a rotating shaft and a driven wheel, the transverse plate is installed on the top of the mounting frame, the motor is installed on one side of the mounting frame, the driving wheel is arranged on one end of the top of the transverse plate, the output shaft of the motor passes through the transverse plate and is fixedly connected to the driving wheel, the rotating shaft is rotatably connected to one end of the top of the transverse plate away from the driving wheel, the driven wheel is fixed on the top of the rotating shaft, and the driving wheel and the driven wheel are connected by a belt drive.

[0011] Through the above technical solution, the working of the motor is utilized to drive the driving wheel to rotate, and the belt is used for transmission to drive the driven wheel to rotate, and at the same time drive the rotating shaft to rotate to complete the power output operation.

[0012] Preferably, the tumbling mechanism includes a spiral blade, three support plates and a sleeve, the spiral blade is equidistantly installed on the outside of the rotating shaft, the three support plates are equidistantly installed on the bottom of the inner wall of the mixing drum, the sleeve is fixed between the tops of the three support plates, and the spiral blade is located inside the sleeve.

[0013] Through the above technical scheme, the rotation of the rotating shaft is utilized to drive the spiral blades to rotate simultaneously, and in cooperation with the action of the sleeve, the ceramic slurry located at the bottom of the mixing cylinder is rolled upward, moved upward, and then rolled around the sleeve through the top of the sleeve.

[0014] Preferably, the wall scraping mechanism is a scraper with an L-shaped structure, the scraper is installed on both sides of the rotating shaft and is located above the sleeve, and the end of the scraper away from the rotating shaft is set as a curved surface structure.

[0015] Through the above technical solution, the curved surface structure is utilized so that the scraper can better fit the inner wall of the mixing drum for use, thereby facilitating the scraping of the ceramic slurry attached to the inner wall of the mixing drum.

[0016] Preferably, the stirring mechanism includes a stirring shaft, stirring blades, gears and a gear ring, the stirring shaft is rotatably connected to the scraper, the stirring blades are equidistantly installed on the outside of the stirring shaft, the gear is fixed on the top of the stirring shaft, the gear ring is fixed on the inner wall of the stirring cylinder, and the gear is meshingly connected to the gear ring.

[0017] Through the above technical solution, when the rotating shaft rotates, the scraper is driven to rotate, thereby driving the stirring shaft to revolve. At the same time, the meshing between the gear and the ring gear is utilized. Since the ring gear is fixed on the inner wall of the stirring cylinder, when the stirring shaft revolves, it will drive the stirring shaft to rotate on itself, thereby driving the stirring blades to rotate, and then stirring and mixing the ceramic slurry surging down from the top of the sleeve.

[0018] Preferably, the heating mechanism comprises a heating groove and a heating wire, the heating groove is opened inside the mixing cylinder, and the heating wire is installed inside the heating groove.

[0019] Through the above technical solution, the heating wire can be used to heat the ceramic slurry while stirring it, so that the ceramic slurry is easy to stir and the gas in the slurry can be discharged faster.

[0020] Preferably, a discharge pipe is installed at the bottom of the mixing cylinder, and a valve is installed on the outside of the discharge pipe.

[0021] Through the above technical solution, the ceramic slurry in the mixing drum can be discharged by using the discharge pipe, and the discharge pipe can be controlled to be on and off by using the valve.

[0022] The present application provides a slurry stirring device for ceramic production, which has the following beneficial effects:

[0023] 1. The slurry stirring device for ceramic production can continuously transport the ceramic slurry of the lower layer to the upper layer by setting a driving mechanism to drive the surging mechanism to operate. At the same time, with the stirring mechanism, the ceramic slurry of the upper and lower layers can be repeatedly mixed and stirred, thereby ensuring that there will be no upper and lower stratification, thereby ensuring the stirring effect, improving the quality of the manufactured sanitary ceramic products, and facilitating practical applications;

[0024] 2. The slurry stirring device for ceramic production, by providing a scraping mechanism, can drive the scraping mechanism to work while the tumbling mechanism is in operation, thereby scraping off the ceramic slurry on the inner wall of the stirring cylinder, thereby preventing the ceramic slurry from adhering to the inner wall of the stirring cylinder. At the same time, by providing a heating mechanism, the ceramic slurry can be heated while being stirred, thereby making it easier to stir the ceramic slurry and allowing the gas in the slurry to be discharged faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the external structure of this application;

[0026] Figure 2 It is a schematic cross-sectional view of the overall structure of this application;

[0027] Figure 3 This is a schematic diagram of the internal structure of this application;

[0028] Figure 4 This is a schematic diagram of the stirring mechanism structure of this application;

[0029] Figure 5 This is a schematic diagram of the sleeve and support plate structure of the present application.

[0030] In the figure: 1. mixing cylinder; 2. mounting frame; 3. horizontal plate; 4. motor; 5. driving wheel; 6. rotating shaft; 7. driven wheel; 8. spiral blade; 9. supporting plate; 10. sleeve; 11. scraper; 12. mixing shaft; 13. mixing blade; 14. gear; 15. gear ring; 16. heating tank; 17. heating wire; 18. discharge pipe. DETAILED DESCRIPTION

[0031] The present application is further described in detail below through drawings and examples.

[0032] Reference Figure 1 , Figure 2 and Figure 3 The embodiment of the present application provides a slurry stirring device for ceramic production, including a stirring cylinder 1, and a mounting frame 2 is fixed on the top of the stirring cylinder 1. A discharge pipe 18 is installed at the bottom of the stirring cylinder 1, and a valve is installed on the outside of the discharge pipe 18. The discharge pipe 18 can be used to discharge the ceramic slurry inside the stirring cylinder 1, and the valve can be used to control the on and off of the discharge pipe 18.

[0033] A driving mechanism is provided at the top of the mounting frame 2, and a surging mechanism is provided at the bottom of the mounting frame 2. The driving mechanism is used to drive the surging mechanism to operate. The surging mechanism is used to surge the ceramic slurry located at the bottom of the mixing cylinder 1 upward. By setting a driving mechanism to drive the surging mechanism to operate, the ceramic slurry in the lower layer can be continuously transported to the upper layer. At the same time, in conjunction with the stirring mechanism, the ceramic slurries in the upper and lower layers can be repeatedly mixed and stirred, thereby ensuring that there will be no upper and lower stratification, thereby ensuring the stirring effect, improving the quality of the manufactured sanitary ceramic products, and being conducive to practical application. Two scraping mechanisms and two stirring mechanisms are provided on the surging mechanism. The scraping mechanism is used to scrape off the ceramic slurry attached to the inner wall of the mixing cylinder 1, and the stirring mechanism is used to stir the ceramic slurry in conjunction with the surging mechanism. By setting the scraping mechanism, the scraping mechanism can be driven to work while the surging mechanism is in operation, thereby scraping off the ceramic slurry on the inner wall of the mixing cylinder 1, thereby preventing the ceramic slurry from adhering to the inner wall of the mixing cylinder 1.

[0034] A heating mechanism is provided inside the mixing cylinder 1, and the heating mechanism is used to heat the ceramic slurry. The heating mechanism includes a heating tank 16 and a heating wire 17. The heating tank 16 is opened inside the mixing cylinder 1, and the heating wire 17 is installed inside the heating tank 16. By providing the heating mechanism and utilizing the operation of the heating wire 17, the ceramic slurry can be heated while being stirred, so that the ceramic slurry is easy to stir and the gas in the slurry can be discharged faster.

[0035] Reference Figure 1 , Figure 2 and Figure 3 In one aspect of the present embodiment, the driving mechanism includes a transverse plate 3, a motor 4, a driving wheel 5, a rotating shaft 6 and a driven wheel 7. The transverse plate 3 is mounted on the top of the mounting frame 2. The motor 4 is mounted on one side of the mounting frame 2. The driving wheel 5 is arranged on one end of the top of the transverse plate 3, and the output shaft of the motor 4 passes through the transverse plate 3 and is fixedly connected to the driving wheel 5. The rotating shaft 6 is rotatably connected to the end of the top of the transverse plate 3 away from the driving wheel 5, and the driven wheel 7 is fixed on the top of the rotating shaft 6. The driving wheel 5 and the driven wheel 7 are connected by a belt transmission. The working of the motor 4 drives the driving wheel 5 to rotate, so that the belt is used for transmission, which can drive the driven wheel 7 to rotate, and at the same time drive the rotating shaft 6 to rotate, completing the power output operation. At the same time, the diameter of the driven wheel 7 is larger than the diameter of the driving wheel 5, and is in a deceleration state, so as to increase the torque and facilitate stirring.

[0036] Reference Figure 2 , Figure 3 , Figure 4 and Figure 5 In one aspect of the present embodiment, the tumbling mechanism includes a spiral blade 8, three support plates 9 and a sleeve 10. The spiral blade 8 is equidistantly installed on the outside of the rotating shaft 6, and the rotation of the rotating shaft 6 can drive the spiral blade 8 to rotate. The three support plates 9 are equidistantly installed on the bottom of the inner wall of the mixing drum 1, and the sleeve 10 is fixed between the tops of the three support plates 9. The three support plates 9 can be used to fix and support the sleeve 10. The spiral blade 8 is located inside the sleeve 10. The rotation of the rotating shaft 6 drives the spiral blade 8 to rotate at the same time, and cooperates with the action of the sleeve 10, so that the ceramic slurry located at the bottom of the mixing drum 1 is tumbled upward, moves upward, and then tumbles to the surroundings of the sleeve 10 through the top of the sleeve 10.

[0037] Reference Figure 2 , Figure 3 and Figure 4In one aspect of the present embodiment, the wall scraping mechanism is an L-shaped scraper 11, which is installed on both sides of the rotating shaft 6 and located above the sleeve 10, and the ends of the scraper 11 away from the rotating shaft 6 are all set to a curved surface structure. The curved surface structure allows the scraper 11 to better fit the inner wall of the mixing drum 1 for use, thereby facilitating the scraping of the ceramic slurry attached to the inner wall of the mixing drum 1.

[0038] Reference Figure 3 and Figure 4 In one aspect of the present embodiment, the stirring mechanism includes a stirring shaft 12, stirring blades 13, gears 14 and gear rings 15. The stirring shaft 12 is rotatably connected to the scraper 11, and the stirring blades 13 are equidistantly installed on the outside of the stirring shaft 12. The gear 14 is fixed to the top of the stirring shaft 12, and the gear ring 15 is fixed to the inner wall of the mixing drum 1, and the gear 14 is meshed and connected with the gear ring 15. When the rotating shaft 6 rotates, the scraper 11 is driven to rotate, thereby driving the stirring shaft 12 to revolve. At the same time, the meshing between the gear 14 and the gear ring 15 is utilized. Since the gear ring 15 is fixed to the inner wall of the mixing drum 1, when the stirring shaft 12 revolves, it will drive the stirring shaft 12 to rotate, thereby driving the stirring blades 13 to rotate, and then stirring and mixing the ceramic slurry surging down from the top of the sleeve 10.

[0039] Working principle:

[0040] When in use, first place the device at a designated location, then connect the motor 4 and the heating wire 17 on the device to an external control device, so as to facilitate the control device to work;

[0041] Then, ceramic slurry is added through the top of the mixing cylinder 1, and then the motor 4 is controlled to work, driving the driving wheel 5 to rotate, so that the belt is used for transmission, which can drive the driven wheel 7 to rotate, and at the same time drive the rotating shaft 6 to rotate, completing the power output operation;

[0042] The rotation of the rotating shaft 6 drives the spiral blade 8 to rotate at the same time, and cooperates with the action of the sleeve 10, so that the ceramic slurry at the bottom of the mixing cylinder 1 surges upward, moves upward, and then surges to the surroundings of the sleeve 10 through the top of the sleeve 10;

[0043] When the rotating shaft 6 rotates, the scraper 11 is driven to rotate. At the same time, the curved surface structure on the outer side of the scraper 11 allows the scraper 11 to better fit the inner wall of the mixing drum 1 for use, thereby facilitating the scraping of the ceramic slurry attached to the inner wall of the mixing drum 1.

[0044] And while the scraper 11 is rotating, it can drive the stirring shaft 12 to revolve, and at the same time, by utilizing the meshing between the gear 14 and the gear ring 15, since the gear ring 15 is fixed on the inner wall of the mixing drum 1, when the stirring shaft 12 is revolving, it will drive the stirring shaft 12 to rotate, thereby driving the stirring blade 13 to rotate, and then stirring and mixing the ceramic slurry surging down from the top of the sleeve 10, further improving the stirring effect, which is beneficial to practical application;

[0045] In addition, the heating wire 17 can be controlled to work, so that the ceramic slurry can be heated while being stirred, so that the ceramic slurry is easier to stir and the gas in the slurry can be discharged faster;

[0046] After the stirring is completed, the valve outside the discharge pipe 18 is opened to discharge the ceramic slurry.

[0047] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A slurry stirring device for ceramic production, comprising a stirring cylinder (1), characterized in that: A mounting frame (2) is fixed on the top of the mixing drum (1), a driving mechanism is arranged on the top of the mounting frame (2), and a surging mechanism is arranged on the bottom of the mounting frame (2), the driving mechanism is used to drive the surging mechanism to operate, and the surging mechanism is used to surging the ceramic slurry located at the bottom of the mixing drum (1) upwards; The tumbling mechanism is provided with two scraping mechanisms and two stirring mechanisms, the scraping mechanisms are used to scrape off the ceramic slurry attached to the inner wall of the stirring cylinder (1), and the stirring mechanisms are used to cooperate with the tumbling mechanisms to stir the ceramic slurry; A heating mechanism is provided inside the mixing cylinder (1), and the heating mechanism is used to heat the ceramic slurry.

2. The slurry stirring device for ceramic production according to claim 1, characterized in that: The driving mechanism comprises a transverse plate (3), a motor (4), a driving wheel (5), a rotating shaft (6) and a driven wheel (7); the transverse plate (3) is mounted on the top of a mounting frame (2); the motor (4) is mounted on one side of the mounting frame (2); the driving wheel (5) is arranged on one end of the top of the transverse plate (3); the output shaft of the motor (4) passes through the transverse plate (3) and is fixedly connected to the driving wheel (5); the rotating shaft (6) is rotatably connected to one end of the top of the transverse plate (3) away from the driving wheel (5); the driven wheel (7) is fixed on the top of the rotating shaft (6); and the driving wheel (5) and the driven wheel (7) are connected via a belt transmission.

3. The slurry stirring device for ceramic production according to claim 2, characterized in that: The tumbling mechanism comprises a spiral blade (8), three support plates (9) and a sleeve (10), wherein the spiral blade (8) is equidistantly mounted on the outside of a rotating shaft (6), the three support plates (9) are equidistantly mounted on the bottom of the inner wall of a mixing drum (1), the sleeve (10) is fixed between the tops of the three support plates (9), and the spiral blade (8) is located inside the sleeve (10).

4. The slurry stirring device for ceramic production according to claim 3, characterized in that: The wall scraping mechanism is a scraper (11) of an L-shaped structure. The scraper (11) is installed on both sides of the rotating shaft (6) and is located above the sleeve (10). The end of the scraper (11) away from the rotating shaft (6) is configured as a curved surface structure.

5. The slurry stirring device for ceramic production according to claim 4, characterized in that: The stirring mechanism comprises a stirring shaft (12), stirring blades (13), a gear (14) and a gear ring (15); the stirring shaft (12) is rotatably connected to the scraper (11); the stirring blades (13) are equidistantly mounted on the outside of the stirring shaft (12); the gear (14) is fixed on the top of the stirring shaft (12); the gear ring (15) is fixed on the inner wall of the stirring cylinder (1); and the gear (14) is meshingly connected with the gear ring (15).

6. The slurry stirring device for ceramic production according to claim 1, characterized in that: The heating mechanism comprises a heating groove (16) and a heating wire (17); the heating groove (16) is opened inside the mixing drum (1), and the heating wire (17) is installed inside the heating groove (16).

7. The slurry stirring device for ceramic production according to claim 1, characterized in that: A discharge pipe (18) is installed at the bottom of the mixing cylinder (1), and a valve is installed on the outside of the discharge pipe (18).

Citation Information

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