Automatic respirator assembling equipment

By designing the annular path conveying mechanism of the automatic assembly equipment of the breathing cover and quantitative glue coating and UV curing technology, the problems of dropping, overflowing glue and position shift during the assembly process are solved, and an efficient and stable assembly process is achieved, and it is suitable for small workshops.

CN222792808UActive Publication Date: 2025-04-25XIAMEN LONGYUANXIN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421655719.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-25
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the assembly process, existing breathing cover automatic assembly equipment is prone to problems such as glue drops, overflow, position shifts and large space occupied by the equipment.

Method used

An automatic assembly equipment for breathing covers is designed, using a conveying mechanism to drive the bottom mold to flow along the annular path, and each station is arranged in the circumference of the seat body. The glue coating station is quantitatively applied along the rubber brushing groove track of the airbag, and colloid solidification is carried out through the UV lamp on the pre-fixed work station of the surface cup to achieve pre-fixation of the surface cup and avoid shaking and overflowing of glue.

Benefits of technology

It effectively avoids glue drops and overflows, ensures the stability of the dough cup during the movement, improves the consistency of product quality, and saves space through the compact equipment structure, which is suitable for small workshops.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic respirator assembling equipment, which relates to the technical field of medical appliances and comprises a seat body provided with a plurality of stations, each station is provided with a bottom die, and each bottom die is driven by a conveying mechanism to flow along an annular path; wherein the air bag feeding station is used for placing an air bag on the upper limit of a bottom die; the gluing station is used for quantitatively gluing along a gluing groove of the air bag; the noodle cup pre-fixing station is used for pre-fixing a noodle cup; the inflation tube gluing station is used for stretching into the inflation tube to uniformly brush glue; the one-way valve assembly station is used for pushing a one-way valve in the axial direction of the inflation pipe; the curing station is provided with a UV curing channel, so that the colloid on each part of the air bag is cured; the inflation station is used for ejecting the one-way valve open and inflating the air bag. And the unloading station is used for moving the respirator out of the bottom die. Therefore, automatic assembly is achieved, and the problems that in the automatic assembly process of an existing respirator, glue dripping, glue overflowing and position deviation are prone to occurring, and the occupied space of assembly equipment is large are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical instruments, in particular to automatic assembly equipment for breathing masks. Background Art

[0002] A respirator is a common medical device that covers the user's mouth and nose and is connected to a breathing device to deliver gas to the user. It usually includes an air bag and a face cup. The common production method on the market is manual. The assembly steps include first placing the air cushion on the work platform, then applying UV glue to the adhesive surface of the face cup and sticking it to the air bag, and finally moving the assembled face cup and air bag under a light source for curing. Due to the manual assembly method, the operation is labor-intensive and slow, and the product consistency is poor, and the quality cannot be guaranteed.

[0003] Therefore, more and more breathing masks are produced by automated assembly, such as the automatic assembly machine for hollow oxygen breathing masks disclosed in China Patent CN213644728U. By completing the processes of automatic feeding, dispensing, curing and leak detection, the automatic assembly of the upper cover and the air cushion of the breathing mask is realized, which not only has high assembly efficiency, but also has guaranteed product quality. However, during the assembly process, it is necessary to glue the upper cover first, then move it to the air cushion bonding station to bond with the air cushion, and then rotate it with the air cushion to the UV curing station for glue curing. Among them, when the upper cover is glued and then driven to move, the problem of glue dripping is prone to occur, and before UV curing, the upper cover and the air cushion are prone to relative shaking during the rotation process, resulting in positional displacement and glue overflow. In addition, the existing automatic assembly equipment or the various stations on the automatic assembly line are arranged in a straight line, resulting in a large space occupied, which is not conducive to transportation and is difficult to apply to workshops with smaller spaces. Utility Model Content

[0004] The utility model discloses an automatic assembly device for a breathing mask, aiming to improve the problems of easy glue dripping, glue overflow, position deviation and large space occupied by the assembly device in the automatic assembly process of the existing breathing mask.

[0005] The utility model adopts the following scheme:

[0006] A breathing mask automatic assembly device comprises a base body, wherein the base body is provided with a plurality of workstations, each of which is provided with a bottom mold for positioning an airbag, and each bottom mold is driven by a conveying mechanism to flow between the workstations along a circular path; wherein the airbag loading station is used to place the airbag on the upper limit position of the bottom mold; the gluing station is used to quantitatively apply glue along the glue brushing groove of the airbag; at least one UV lamp is provided at the noodle cup pre-fixing station, and when the noodle cup is loaded into the glue brushing groove, the UV lamp is used to cure the colloid at at least one point on the glue brushing groove to achieve the pre-fixation of the noodle cup; the inflation tube gluing station is used to extend into the inflation tube to evenly brush the glue; the one-way valve assembly station is used to push the one-way valve into the inflation tube along the axial direction of the inflation tube; the curing station is provided with a UV curing channel to cure the colloid at various parts of the airbag; the inflation station is used to push open the one-way valve and inflate the inside of the airbag; the unloading station is used to move the breathing mask out of the bottom mold.

[0007] As a further improvement, each workstation is provided with two bottom molds, each of the bottom molds is provided with a groove and a first limiting groove connected to the groove, the groove is similar to the shape of the airbag, and the first limiting groove is used to limit the position of the inflation tube; the inflation tube gluing station and the one-way valve assembly station are respectively provided with a first positioning block and a second positioning block, each positioning block is provided with a second limiting groove corresponding to the first limiting groove, and when the positioning block abuts against the bottom mold, the second limiting groove and the first limiting groove constitute a positioning channel for clamping the inflation tube.

[0008] As a further improvement, the glue applying station is equipped with a glue brush head and a first driving component for driving the glue brush head to move.

[0009] As a further improvement, the noodle cup pre-fixing station is equipped with a second driving assembly, the second driving assembly is equipped with a UV lamp and a clamping member for taking and placing the noodle cup, and the clamping member and the UV lamp are constructed to be driven by the second driving assembly to move synchronously.

[0010] As a further improvement, the noodle cup pre-fixing part is provided with a loading rack on the outside of the bottom mold, a positioning groove is recessed along the top surface of the loading rack, and the limiting groove is shaped like the outer peripheral edge of the bottom of the noodle cup to limit the position of the noodle cup.

[0011] As a further improvement, the inflatable tube gluing station is equipped with a quantitative glue gun, a accommodating chamber, a flexible brush head and a third driving assembly, wherein the quantitative glue gun is connected to the accommodating chamber to supply glue in a quantitative manner, and the flexible brush head is configured to be driven by the third driving assembly to extend into the accommodating chamber to apply glue, and to be pulled out of the accommodating chamber after gluing, and flipped to a position facing the positioning channel, thereby extending into the inflatable tube along the positioning channel to evenly apply glue.

[0012] As a further improvement, the one-way valve assembly station is equipped with a one-way valve loading mechanism and a one-way valve clamping mechanism, the one-way valve loading mechanism includes a vibrating plate and a feeding trough, the vibrating plate can transport the one-way valve material to the feeding trough in an orderly manner; the one-way valve clamping mechanism is arranged adjacent to the end of the feeding trough, and includes a rotating electric clamp and a fourth drive component, the rotating electric clamp is used to take and place the one-way valve and clamp the one-way valve for rotation, and the fourth drive component is used to drive the rotating electric clamp to move and flip between vertical and horizontal positions; wherein, the rotating electric clamp is configured to move to the end of the feeding trough through the fourth drive component to clamp the one-way valve, and flip to a horizontal position facing the inflation tube after taking the material, thereby pushing the one-way valve spiral into the inflation tube along the axial direction of the inflation tube, so that the glue is evenly adhered to the inner wall of the inflation tube.

[0013] As a further improvement, the UV curing channel is extended along the conveying direction of the conveying mechanism, and a plurality of UV curing lamps are evenly arranged on the top of the UV curing channel.

[0014] As a further improvement, the unloading station is equipped with a clamping block and a fifth driving assembly, and the clamping block is configured to be driven to move and open or clamp by the fifth driving assembly.

[0015] As a further improvement, the conveying mechanism includes a ring-arranged transmission chain and a sliding track with a similar layout shape to the transmission chain. The bottom mold is provided with a fastening part fixedly connected to the transmission chain, and a moving part adapted to the sliding track. The transmission chain is driven to move to synchronously drive the bottom mold to move.

[0016] By adopting the above technical solution, the utility model can achieve the following technical effects:

[0017] 1. This application drives the bottom mold to flow along a circular path through a transmission mechanism, and the corresponding stations are also arranged along the circumference of the base body. Compared with the linear arrangement, it can save space, make the equipment structure compact, reduce the equipment volume, and facilitate the transportation of the equipment, which can be used in a small workshop. That is, it is possible to configure more equipment within the same area, improve area utilization, and reduce production costs. In addition, by quantitatively applying glue along the trajectory of the glue brushing groove of the airbag at the gluing station, glue dripping and overflow can be avoided. At the same time, the UV lamp on the noodle cup pre-fixing station solidifies the colloid at at least one point on the glue brushing groove to achieve pre-fixation of the noodle cup, avoiding the shaking of the noodle cup when moving to the next station, resulting in glue overflow and position displacement. Thereby improving the problems existing in the existing automatic assembly of respirators, improving production efficiency, and ensuring the consistency of product quality.

[0018] 2. The inflation tube is limited by the positioning channel to prevent the inflation tube from deviating and deforming during the process of gluing or installing the one-way valve, thereby ensuring uniform gluing and preventing glue overflow, thereby improving product quality and yield rate.

[0019] 3. The flexible brush head is made of flexible materials such as sponge, which can prevent the inflation tube from deforming during the glue brushing process. The quantitative glue gun supplies glue to the flexible brush head in a quantitative manner, which can further prevent the problem of glue overflow.

[0020] 4. The fourth driving assembly drives the rotating electric clamp to move along the axial direction of the inflation tube, and at the same time, the rotating electric clamp drives the one-way valve to rotate, so that the trajectory of the one-way valve entering the inflation tube is spiral, thereby evenly driving the glue to adhere to the inner wall of the inflation tube, preventing too much glue on the gravity side and too little glue in other positions, thereby ensuring the quality of the glue and avoiding air bag leakage.

[0021] 5. A connecting plate is arranged at the bottom of the bottom mold, and the fastening part is installed or formed on the side of the fixed plate facing the transmission chain. An assembly hole is arranged on the fastening part, and the assembly hole is fixedly connected to the transmission chain through a fastener. Guide grooves are arranged on the inner and outer sides of the sliding track. The moving part is arranged as a roller, and the roller is rotatably connected to the connecting plate through a rotating shaft, and is arranged in pairs in the guide grooves on both sides of the sliding track to ensure the smooth movement of the bottom mold.

[0022] 6. A limit column is arranged on the connecting plate, and a limit block is arranged corresponding to the limit column on each station. When the bottom mold moves to the predetermined station, the limit block is driven to move by the cylinder so that the groove on the limit block is engaged with the limit column to ensure the accurate position of the bottom mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a structural schematic diagram of one embodiment of the utility model;

[0025] Figures 2 to 4 This is a schematic diagram of the structure of the utility model at different viewing angles after the cover body is hidden;

[0026] Figure 5 It is a structural schematic diagram of a transmission mechanism of one embodiment of the utility model;

[0027] Figure 6 This is a schematic structural diagram of a connecting plate in one embodiment of the utility model;

[0028] Figure 7 This is a structural schematic diagram of a rubber brush head and a first driving assembly in one embodiment of the utility model;

[0029] Figure 8 It is a schematic diagram of the structure in which the UV lamp and the clamping member are arranged in the second driving assembly in one embodiment of the utility model;

[0030] Fig. 9 This is a structural schematic diagram of a loading rack in one embodiment of the utility model;

[0031] Fig.10 This is a schematic structural diagram of a first positioning block in one embodiment of the utility model;

[0032] Fig.11 This is a structural schematic diagram of an inflatable tube gluing station in one embodiment of the utility model;

[0033] Fig.12 and Fig.13 yes Fig.11 Sectional views along different sections;

[0034] Fig.14 yes Fig.11 Schematic diagram of the structure of the medium flexible brush head after flipping;

[0035] Fig.15 This is a schematic diagram of the structure of a vibrating plate and a feeding trough in one embodiment of the utility model;

[0036] Fig.16 and Fig.17 This is a schematic diagram of the structure of a one-way valve clamping mechanism of one embodiment of the utility model at different viewing angles;

[0037] Fig.18 It is a structural schematic diagram of a rotating electric clamping jaw in one embodiment of the utility model flipped to face the inflation tube;

[0038] Fig.19 This is a schematic structural diagram of a turning frame in one embodiment of the utility model;

[0039] Fig. 20 This is a structural diagram of a discharging station in one embodiment of the utility model.

[0040] Fig.21 This is a schematic diagram of the structure of a fixing seat in one embodiment of the utility model.

[0041] Fig. 22 This is a schematic diagram of the structure of the bottom mold of one embodiment of the utility model.

[0042] Fig.23This is a schematic diagram of the one-way valve structure of one embodiment of the utility model

[0043] Fig.24 It is a schematic structural diagram of an airbag according to one embodiment of the utility model.

[0044] icon:

[0045] 1-base; 11-airbag loading station; 12-gluing station; 121-glue brush; 122-first bracket; 123-first horizontal frame; 124-first lifting block; 13-noodle cup pre-fixing station; 131-UV lamp; 132-clamping piece; 133-second bracket; 134-second horizontal frame; 135-second lifting block; 136-loading rack; 1361-positioning groove; 14-inflatable tube gluing station; 141-first positioning block; 1411-second Limiting groove; 142-quantitative glue gun; 143-accommodating chamber; 1431-export; 144-flexible brush head; 145-moving plate; 1451-rack; 146-turning cylinder; 147-rotating shaft; 148-turning gear; 149-first moving cylinder; 14A-second moving cylinder; 14B-first moving block; 14C-fixed plate; 14D-second moving block; 14E-bearing seat; 15-one-way valve assembly station; 151-second positioning block; 1 52-vibration plate; 153-feeding trough; 154-rotating electric clamp; 155-third bracket; 156-third horizontal frame; 157-third lifting block; 158-turning frame; 1581-flip plate; 159-turning piece; 16-curing station; 161-UV curing channel; 17-inflating station; 171-inflating head; 18-unloading station; 181-clamping block; 182-fourth bracket; 183-fourth horizontal frame; 184-fourth lifting block; 18 5-fixed seat; 186-bidirectional cylinder; 19-cover body; 1A-limiting block; 2-bottom mold; 21-groove; 22-first limiting groove; 23-connecting plate; 231-fastening part; 2311-assembly hole; 232-moving part; 233-limiting column; 3-transmission mechanism; 31-transmission chain; 32-sliding track; 321-guide groove; 33-transmission gear; 34-transmission motor; 4-one-way valve; 5-airbag; 51-inflating tube; 52-glue brushing groove. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0047] Example

[0048] Combination Figures 1 to 24 The present embodiment provides a breathing mask automatic assembly device, including a base body 1, on which a plurality of workstations are arranged, each of which is equipped with a bottom mold 2 for positioning an airbag 5, and each bottom mold 2 is driven by a conveying mechanism 3 to flow between the workstations along a circular path; wherein, the airbag loading station 11 is used to place the airbag 5 at the upper limit of the bottom mold 2; the gluing station 12 is used to quantitatively apply glue along the glue brushing groove 52 of the airbag 5; at least one UV lamp 131 is arranged on the noodle cup pre-fixing station 13, and when the noodle cup is loaded into the glue brushing groove 52, The colloid is cured at at least one point on the glue brushing groove 52 by a UV lamp 131 to achieve pre-fixation of the noodle cup; the inflation tube gluing station 14 is used to extend into the inflation tube 51 to evenly apply glue; the one-way valve assembly station 15 is used to push the one-way valve 4 along the axial direction of the inflation tube 51; the curing station 16 is equipped with a UV curing channel 161 to cure the colloid at various positions on the airbag 5; the inflation station 17 is used to push open the one-way valve 4 and inflate the inside of the airbag 5; the unloading station 18 is used to move the breathing mask out of the bottom mold 2.

[0049] Exemplarily, the base 1 is provided with a cover 19, and the cover 19 is provided with an opening or a closable door corresponding to each station to prevent dust from falling in. Two bottom molds 2 are provided on each station to improve production efficiency. Specifically, the airbag 5 to be installed is placed on the bottom mold 2 of the airbag loading station 11 by a manipulator, and the airbag 5 is driven by the conveying mechanism 3 to stay in the gluing station 12, the face cup pre-fixing station 13, the inflation tube gluing station 14, the one-way valve assembly station 15, the curing station 16, the inflation station 17 and the unloading station 18 in sequence, so as to complete the quantitative gluing of the gluing groove 52 of the airbag 5, the pre-fixation of the face cup and the gluing groove 52, the uniform gluing of the inflation tube 51, the assembly of the one-way valve 4, the overall curing, the inflation of the airbag 5, and finally the unloading at the unloading station 18, thereby completing the automatic assembly of the breathing mask, improving production efficiency, and ensuring the consistency of product quality.

[0050] It is easy to understand that in this embodiment, the conveying mechanism 3 drives the bottom mold 2 to flow along the annular path, and the corresponding stations are also arranged along the circumference of the base body 1. Compared with the linear arrangement, it can save space, make the equipment structure compact, reduce the equipment volume, and facilitate the transportation of the equipment, which can be used in a small workshop. That is, it is possible to configure more equipment within the same area, improve area utilization, and reduce production costs. Moving wheels can also be set at the bottom of the base body 1 to facilitate the movement of the equipment. In addition, in this embodiment, the glue-spreading station 12 quantitatively applies glue along the track of the glue brushing groove 52 of the airbag 5, which can avoid glue dripping and overflowing, and the UV lamp 131 on the noodle cup pre-fixing station 13 solidifies the glue at at least one point on the glue brushing groove 52 to achieve pre-fixation of the noodle cup, thereby avoiding the shaking of the noodle cup when it moves to the next station, resulting in problems such as glue overflow and position displacement.

[0051] In a preferred embodiment, two bottom molds 2 are provided on each station, each bottom mold 2 is provided with a groove 21 and a first limiting groove 22 connected with the groove 21, the groove 21 is similar in appearance to the airbag 5, and the first limiting groove 22 is used to limit the position of the inflation tube 51; the inflation tube gluing station 14 and the one-way valve assembly station 15 are respectively provided with a first positioning block 141 and a second positioning block 151, each positioning block is provided with a second limiting groove 1411 corresponding to the first limiting groove 22, when the positioning block abuts against the bottom mold 2, the second limiting groove 1411 and the first limiting groove 22 constitute a positioning channel for clamping the inflation tube 51. Each positioning block can be configured to be driven to move by a cylinder. Among them, the inflation tube 51 is limited by the positioning channel to avoid the inflation tube 51 from running off and deforming during the process of gluing or installing the one-way valve 4, thereby ensuring uniform gluing and preventing glue overflow, thereby improving the quality and yield rate of the product.

[0052] On the basis of the above-mentioned embodiments, in an optional embodiment of the utility model, the glue application station 12 is equipped with a glue brush head 121 and a first driving assembly for driving the glue brush head 121 to move. The noodle cup pre-fixing station 13 is equipped with a second driving assembly, and the second driving assembly is equipped with a UV lamp 131 and a clamping member 132 for taking and placing the noodle cup. The clamping member 132 and the UV lamp 131 are configured to be driven by the second driving assembly to move synchronously. Specifically, the first driving assembly includes a first bracket 122 arranged in pairs, a first cross frame 123 placed horizontally between the two first brackets 122, and a first lifting block 124 arranged on the first cross frame 123, and the glue brush head 121 is connected to the first lifting block 124; wherein, the first bracket 122 and the first cross frame 123 are both equipped with a screw structure, and each screw structure is driven by a corresponding motor to control the movement of the glue brush head 121. The second driving assembly includes a second bracket 133 which is parallel to and arranged in pairs with the first bracket 122, a second cross frame 134 which is horizontally placed between the two second brackets 133, and a second lifting block 135 which is arranged on the second cross frame 134. The UV lamp 131 and the clamping member 132 are both connected to the second lifting block 135. The second bracket 133 and the second lifting block 135 are both provided with a lead screw structure, and each lead screw structure is driven by a corresponding motor to control the movement of the UV lamp 131. The clamping member 132 is constructed to be driven by a cylinder to open or clamp, so as to clamp the noodle cup and place it into the glue brushing groove 52.

[0053] It should be mentioned that in this embodiment, the first driving assembly can drive the glue brush head 121 to move forward and backward and left and right. No screw structure is provided on the lifting block, which can save structural space. The height of the glue brush head 121 can be set to a fixed height, or the height of the glue brush head 121 can be adjusted by making an adjustment gear on the first lifting block 124 and connecting with mounting holes at different heights. The second driving assembly can drive the UV lamp 131 and the clamping member 132 to move forward and backward and up and down. No screw structure is provided on the second horizontal frame 134, which can save structural space and avoid interference. At the same time, it can meet the needs of noodle cup loading and UV lamp 131 curing movement.

[0054] Preferably, the noodle cup pre-fixing station 13 is provided with a loading rack 136 on the outside of the bottom mold 2, and a positioning groove 1361 is concavely provided along the top surface of the loading rack 136. The positioning groove 1361 is shaped like the outer periphery of the bottom of the noodle cup to limit the position of the noodle cup. The clamping member 132 has two claws. Exemplarily, the movement process of the clamping member 132 is as follows: the clamping member is driven to move to the loading rack, and the motor screw structure on the second lifting block drives the clamping member to descend, and at the same time drives the clamping member to clamp the noodle cup, and then drives the clamping member to move above the bottom mold,

[0055] 1. The motor screw structure on the second bracket 133 is driven to move to the top of the noodle cup so as to face the air inlet of the noodle cup, and the cylinder drives the two claws to open; the motor screw structure on the second bracket 133 is driven to move to the top of the noodle cup so as to face the air inlet of the noodle cup.

[0056] 2. The motor screw structure on the second lifting block 135 is driven to descend to the air inlet position, and the cylinder is driven to drive the claws to clamp the noodle cup;

[0057] 3. Clamp the noodle cup and raise it to the top of the bottom mold 2 to face the air bag 5;

[0058] 4. After descending to a predetermined position, the claws are driven to open so that the noodle cup is disposed in the glue brushing groove 52;

[0059] 5. Drive the clamping member 132 to rise and move to a suitable position, and turn on the UV lamp 131 to solidify the colloid in the glue brushing groove 52.

[0060] During this process, the clamping member 132 is precisely placed to ensure that the noodle cup is assembled in place, and at the same time, local point curing is performed with the aid of the UV lamp 131 to achieve pre-fixation of the noodle cup.

[0061] On the basis of the above-mentioned embodiments, in an optional embodiment of the utility model, the inflatable tube gluing station 14 is equipped with a quantitative glue gun 142, a receiving chamber 143, a flexible brush head 144 and a third driving assembly, wherein the quantitative glue gun 142 is connected with the receiving chamber 143 to quantitatively supply glue, and the flexible brush head 144 is configured to be driven by the third driving assembly to extend into the receiving chamber 143 to apply glue, and to be withdrawn from the receiving chamber 143 after gluing, and flipped to a position facing the positioning channel, so as to extend into the inflatable tube 51 along the positioning channel to evenly apply glue. It should be mentioned that the flexible brush head 144 is made of flexible materials such as sponge, which can further prevent the deformation of the inflatable tube 51 during the gluing process, and the quantitative glue gun 142 quantitatively supplies glue to the flexible brush head 144, which can also further prevent the problem of glue overflow.

[0062] Exemplarily, the side of the accommodating chamber 143 is provided with an inlet for the quantitative glue gun 142 to enter, and the top surface of the accommodating chamber 143 is provided with an outlet 1431 for the flexible brush head 144 to enter and exit. The inlet and outlet 1431 of the accommodating chamber 143 are arranged on different surfaces, which can simultaneously drive the quantitative glue gun 142 to supply glue and the flexible brush head 144 to apply glue, thereby ensuring the stability of the glue amount. Preferably, a motor is coaxially arranged on the flexible brush head 144 to drive it to rotate, and when the flexible brush head 144 is extended into the accommodating chamber 143 and into the inflation tube 51, the flexible brush head 144 is synchronously driven to rotate, so as to achieve uniform gluing and uniform brushing of the flexible brush head 144. The connection between the flexible brush head 144 and the motor can be through a coupling or other connection structures, but is not limited thereto and is not specifically limited thereto. The third driving assembly includes a moving plate 145, a flip cylinder 146, a rotating shaft 147 and a flip gear 148. The moving plate 145 is provided with a rack 1451. One end of the rotating shaft 147 is connected to the flexible brush head 144. The gear sleeve is placed on the other end of the rotating shaft 147 and meshes with the rack 1451. The flip cylinder 146 is used to drive the moving plate 145 to move in the extension direction of the rack 1451, so that the rack 1451 drives the gear to rotate, thereby linking the flexible brush head 144 to flip. In addition, it also includes a first moving cylinder 149 and a second moving cylinder 14A. The first moving cylinder 149 is fixed to the base 1 to drive the first moving block 14B to move in a direction close to or away from the positioning channel; the second driving member is arranged on a fixed plate 14C vertically connected to the first moving block 14B to drive the second moving block 14D to move in a direction close to or away from the accommodating cavity 143. The flip cylinder 146 is fixedly connected to the second moving block 14D, and the moving plate 145 is movably arranged on the second moving block 14D. The second moving block 14D is provided with a bearing seat 14E, and a rotating bearing is arranged in the bearing seat 14E. The rotating shaft 147 is sleeved on the rotating bearing, which can ensure the smooth flipping of the flexible brush head 144 on the one hand, and can synchronously drive the flexible brush head 144 to move when the second moving block 14D moves on the other hand.

[0063] In another embodiment, the one-way valve assembly station 15 is equipped with a one-way valve loading mechanism and a one-way valve clamping mechanism. The one-way valve loading mechanism includes a vibrating plate 152 and a feeding trough 153. The vibrating plate 152 can transport the one-way valve 4 material to the feeding trough 153 in an orderly manner; the one-way valve clamping mechanism is arranged near the end of the feeding trough 153, and includes a rotating electric clamp 154 ​​and a fourth drive component. The rotating electric clamp 154 ​​is used to take and place the one-way valve 4 and clamp the one-way valve 4 for rotation, and the fourth drive component is used to drive the rotating electric clamp 154 ​​to move and flip between vertical and horizontal positions; wherein, the rotating electric clamp 154 ​​is configured to move to the end of the feeding trough 153 through the fourth drive component to clamp the one-way valve 4, and flip to a horizontal position facing the inflation tube 51 after taking the material, thereby spirally pushing the one-way valve 4 into the inflation tube 51 along the axial direction of the inflation tube 51, so that the glue is evenly attached to the inner wall of the inflation tube 51. Exemplarily, the fourth driving assembly includes a third bracket 155, a third horizontal frame 156 disposed transversely between two third brackets 155, and a third lifting block 157 disposed on the third horizontal frame 156; the third horizontal frame 156 is driven to move by a motor screw structure disposed on the third bracket 155, a fixed block is disposed on the third horizontal frame 156, and the third lifting block 157 is adapted to be connected with the fixed block and driven to move by the motor screw structure disposed on the fixed block. Specifically, a flip frame 158 is disposed at the bottom of the third lifting block 157, a flap 1581 and a flip member 159 for driving the flap 1581 to rotate are disposed on the flip frame 158, and the rotating electric clamp 154 ​​is fixedly connected to the flap 1581. The flip member 159 is preferably a structure of a motor and a reduction gear set. The flap 1581 is placed horizontally along the flip frame 158, one end of which is rotatably mounted on the flip frame 158, and the other end is connected to the last stage reduction gear, so that the rotation of the flap 1581 is controlled by the motor, but is not limited to this and no specific limitation is made.

[0064] It should be mentioned that, in the present embodiment, the rotating electric clamp 154 ​​is driven by the fourth driving component to move along the axial direction of the inflation tube 51, and at the same time, the rotating electric clamp 154 ​​drives the one-way valve 4 to rotate, so that the trajectory of the one-way valve 4 entering the inflation tube 51 is spiral, thereby evenly driving the glue to adhere to the inner wall of the inflation tube 51, preventing too much glue on the gravity side and too little glue in other positions, thereby ensuring the quality of the glue and avoiding leakage of the airbag 5.

[0065] In a preferred embodiment, the UV curing channel 161 is extended along the conveying direction of the conveying mechanism 3, and a plurality of UV curing lamps are evenly arranged on the top of the UV curing channel 161, so as to cure the colloid on the airbag 5, so that the noodle cup, the one-way valve 4 and the airbag 5 are bonded.

[0066] In other embodiments, the inflation station 17 is provided with an inflation head 171, and the working principle of the inflation head 171 is the prior art. The inflation head 171 is driven by the cylinder to move and push open the one-way valve 4 to inflate the inside of the airbag 5. After the inflation is completed, the inflation head 171 is reset, and the one-way valve 4 is reset under the action of its internal spring to prevent gas leakage. The unloading station 18 is provided with a clamping block 181 and a fifth drive assembly, and the clamping block 181 is configured to be driven to move and open or clamp by the fifth drive assembly. The fifth driving assembly includes a fourth bracket 182 arranged side by side and parallel to the first bracket 122, a fourth cross frame 183 is arranged between the two fourth brackets 182, the fourth cross frame 183 is driven to move by the motor screw structure arranged on the fourth bracket 182, a fourth lifting block 184 is arranged on the fourth cross frame 183, the fourth lifting block 184 is driven to move by the motor screw structure on the fourth cross frame 183, a fixed seat 185 is arranged on the fourth lifting block 184, a two-way cylinder 186 is provided on the fixed seat 185, and clamping blocks 181 are arranged at both ends of the two-way cylinder 186, so that the clamping block 181 can be driven to open or clamp by driving the two-way cylinder 186 to extend and retract.

[0067] On the basis of the above-mentioned embodiment, in an optional embodiment of the utility model, the transmission mechanism 3 includes a ring-shaped transmission chain 31 and a sliding track 32 with a similar shape to the transmission chain 31. The bottom mold 2 is provided with a fastening portion 231 fixedly connected to the transmission chain 31 and a moving portion 232 adapted to the sliding track 32. The bottom mold 2 is synchronously driven to move by driving the transmission chain 31. Transmission gears 33 are provided at both ends of the transmission chain 31, and the transmission chain 31 is meshed with the transmission gears 33, wherein one transmission gear 33 is a driving wheel, and the driving wheel is driven to rotate by a transmission motor 34. Specifically, a connecting plate 23 is disposed at the bottom of the bottom mold 2, and a fastening portion 231 is installed or formed on the side of the connecting plate 23 facing the transmission chain 31. An assembly hole 2311 is provided on the fastening portion 231, and the assembly hole 2311 is fixedly connected to the transmission chain 31 through a fastener (such as a bolt). Guide grooves 321 are provided on the inner and outer sides of the sliding track 32. The moving portion 232 is configured as a roller, which is rotatably connected to the fixed plate 14C through a rotating shaft, and is configured in pairs in the guide grooves 321 on both sides of the sliding track 32 to ensure smooth movement of the bottom mold 2.

[0068] Furthermore, a limiting column 233 is provided on the connecting plate 23, and a limiting block 1A is configured corresponding to the limiting column 233 on each station. When the bottom mold 2 moves to a predetermined station, the limiting block 1A is driven to move in an operable manner so that the groove 21 on the limiting block 1A is engaged with the limiting column 233 for limiting. For example, the cross section of the groove 21 is U-shaped, and the limiting block 1A is driven to move by a cylinder. When the bottom mold 2 moves into position, the limiting block 1A is driven to move accordingly, so that the bottom mold 2 is limited, ensuring the accuracy of the bottom mold 2 position, thereby ensuring the accuracy of the glue brushing track and the curing position.

[0069] It should be mentioned that the lines or air pipes on the above-mentioned driving components are arranged to be connected to the movable parts through the tank chain, so as to ensure the simplicity of the lines and avoid the entanglement of the lines and the damage of the lines during the movement. At the same time, each driving component is arranged to be electrically connected to the control component, which can be a PLC. The circuit principle and circuit structure are prior art and will not be repeated here.

[0070] The above are only preferred implementations of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions under the concept of the present utility model belong to the protection scope of the present utility model.

Claims

1. A breathing mask automatic assembly device, characterized in that: It includes a base body, on which a plurality of workstations are arranged, each of which is provided with a bottom mold for positioning the airbag, and each bottom mold is driven by a conveying mechanism to flow between the workstations along a circular path; wherein, The airbag loading station is used to place the airbag at the upper limit of the bottom mold; Gluing station, used to quantitatively apply glue along the glue brushing groove of the airbag; The noodle cup pre-fixing station is provided with at least one UV lamp. When the noodle cup is loaded into the glue brushing groove, the UV lamp is used to solidify the colloid at at least one point on the glue brushing groove to achieve the pre-fixing of the noodle cup; The gluing station for the inflatable tube is used to reach into the inflatable tube and evenly apply glue; A one-way valve assembly station is used to push the one-way valve into the inflation tube along the axial direction; The curing station is equipped with a UV curing channel to cure the colloid on various parts of the airbag; An inflation station, used to push open the one-way valve and inflate the airbag; Unloading station, used to remove the breathing hood from the bottom mold.

2. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: Two bottom molds are provided on each workstation, and each of the bottom molds is provided with a groove and a first limiting groove connected to the groove, the groove is similar to the shape of the airbag, and the first limiting groove is used to limit the position of the inflation tube; the inflation tube gluing station and the one-way valve assembly station are respectively provided with a first positioning block and a second positioning block, and each positioning block is provided with a second limiting groove corresponding to the first limiting groove, and when the positioning block abuts against the bottom mold, the second limiting groove and the first limiting groove constitute a positioning channel for clamping the inflation tube.

3. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The glue coating station is equipped with a glue brush head and a first driving component for driving the glue brush head to move.

4. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The noodle cup pre-fixing station is equipped with a second driving assembly, on which a UV lamp and a clamping member for taking and placing the noodle cup are arranged, and the clamping member and the UV lamp are configured to be driven by the second driving assembly to move synchronously.

5. The automatic assembly equipment for breathing masks according to claim 4, characterized in that: The noodle cup pre-fixing part is provided with a loading rack outside the bottom mold, and a positioning groove is concavely provided along the top surface of the loading rack. The positioning groove is shaped like the outer peripheral edge of the bottom of the noodle cup to limit the position of the noodle cup.

6. The automatic assembly equipment for breathing masks according to claim 2, characterized in that: The inflatable tube gluing station is equipped with a quantitative glue gun, a accommodating chamber, a flexible brush head and a third driving component, wherein the quantitative glue gun is connected to the accommodating chamber to supply glue in a quantitative manner, and the flexible brush head is configured to be driven by the third driving component to extend into the accommodating chamber to apply glue, and to be pulled out of the accommodating chamber after gluing, and flipped to a position facing the positioning channel, thereby extending into the inflatable tube along the positioning channel to evenly apply glue.

7. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The one-way valve assembly station is equipped with a one-way valve feeding mechanism and a one-way valve clamping mechanism, the one-way valve feeding mechanism includes a vibrating plate and a feeding trough, the vibrating plate can transport the one-way valve material to the feeding trough in an orderly manner; the one-way valve clamping mechanism is arranged adjacent to the end of the feeding trough, and includes a rotating electric clamp and a fourth drive component, the rotating electric clamp is used to take and place the one-way valve and clamp the one-way valve for rotation, and the fourth drive component is used to drive the rotating electric clamp to move and flip between vertical and horizontal positions; wherein, the rotating electric clamp is configured to move to the end of the feeding trough through the fourth drive component to clamp the one-way valve, and flip to a horizontal position facing the inflation tube after taking the material, thereby pushing the one-way valve spiral into the inflation tube along the axial direction of the inflation tube, so that the glue is evenly attached to the inner wall of the inflation tube.

8. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The UV curing channel is extended along the conveying direction of the conveying mechanism, and a plurality of UV curing lamps are evenly arranged on the top of the UV curing channel.

9. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The unloading station is equipped with a clamping block and a fifth driving assembly, and the clamping block is configured to be driven to move and open or clamp by the fifth driving assembly.

10. The automatic assembly equipment for breathing masks according to claim 1, characterized in that: The transmission mechanism includes a ring-shaped transmission chain and a sliding track with a similar shape to the transmission chain. The bottom mold is provided with a fastening portion fixedly connected to the transmission chain and a moving portion adapted to the sliding track. The transmission chain is driven to move to synchronously drive the bottom mold to move.

Citation Information

Patent Citations

  • Automatic assembling machine for oxygen breathing hollow mask

    CN213644728U