Pressing mechanism for automobile non-woven fabric production
By introducing air-cooled and water-cooled dual cooling systems into the pressing mechanism for automobile non-woven fabric production, the problem of difficulty in cooling the non-woven fabric after hot pressing is solved, and efficient cooling and quality improvement are achieved.
Patent Information
- Application Number
- CN202421763334.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing pressing mechanism for automotive non-woven fabric production is difficult to achieve rapid and efficient cooling after hot pressing, resulting in thermal adhesion of non-woven fabrics and affecting quality.
A pressing mechanism including an air-cooled assembly and a water-cooled assembly is designed to transport cold water to the hollow pipe and branch pipe through a water pump, absorb heat and cool it, and at the same time, blowing the outside air into the air by a fan for air-cooling treatment.
It realizes efficient cooling of automotive non-woven fabrics after hot pressing, avoids thermal adhesion, and improves the quality of non-woven fabrics after pressing.
Smart Images

Figure CN222792995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile non-woven fabric production, in particular to a pressing mechanism for automobile non-woven fabric production. Background Art
[0002] Automotive non-woven fabrics are a new generation of environmentally friendly materials that are moisture-proof, breathable, flexible, lightweight, flame-retardant, heat-insulating, non-toxic, odorless, and non-irritating. Non-woven fabrics are widely used in automobiles, such as car trunks, car seat cushions, car ceiling sound insulation, etc. In the production process of automotive non-woven fabrics, the materials need to be pressed, and non-woven fabric pressing machines came into being, which can automatically press the materials. Hot pressing is often used to press multiple layers of non-woven fabrics; that is, by adding fibrous hot-melt adhesive materials to adjacent fiber mesh fabrics, the fiber mesh fabrics are then heated, melted, and cooled to reinforce them into non-woven fabrics. After searching: A pressing equipment for the production of bamboo fiber non-woven fabrics with the authorization publication number CN208899198U includes a plurality of support rods, a workbench is welded to the upper ends of the plurality of support rods, connecting rods are welded between the support rods, and the connecting rods are placed horizontally, a plurality of rollers are installed on the upper end of the workbench, and fixed blocks are sleeved in the gaps at both ends of the rollers, and the fixed blocks are welded to both sides of the upper end of the workbench.
[0003] However, the above-mentioned pressing mechanism for the production of automotive non-woven fabrics still has some shortcomings. Although the non-woven fabric raw materials can be limited front and back to avoid deviation, it is inconvenient to quickly and efficiently cool the pressed automotive non-woven fabrics after hot pressing due to the use of hot pressing. The automotive non-woven fabrics need to be directly rolled up, which can easily cause thermal adhesion between the automotive non-woven fabrics. Therefore, we propose a pressing mechanism for the production of automotive non-woven fabrics to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the above-mentioned shortcomings and proposes a pressing mechanism for producing automobile nonwoven fabrics.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A pressing mechanism for producing automotive non-woven fabrics comprises a machine body, on the front and rear inner walls of the machine body are rotatably connected three rollers, two hot pressing rollers and two cooling rollers, an adjustable limiting assembly for limiting the automotive non-woven fabrics is arranged on the machine body above the three rollers, and a cooling mechanism is arranged on the machine body, the cooling mechanism comprises an air cooling assembly and a water cooling assembly, the air cooling assembly is arranged above the cooling roller, and the water cooling assembly is arranged between the two cooling rollers and the machine body.
[0007] Preferably, the water cooling assembly includes a water pump, a heat exchanger and a water tank which are fixedly connected to the inner wall of the bottom of the body from front to back, and two hollow tubes rotatably connected to the front and rear inner walls of the body, the water pump is connected to the heat exchanger, the heat exchanger is connected to the water tank, the front side of the water pump is fixedly connected to a cooling water pipe, the rear side of the water tank is fixedly connected to a return pipe, the two hollow tubes are rotatably connected between the cooling water pipe and the return pipe, the outside of the hollow tubes is fixedly connected to a plurality of branch pipes, and the cooling roller is fixedly sleeved on the outside of the plurality of branch pipes.
[0008] Preferably, two sealing bearings are fixedly provided on the side where the return pipe and the cold water supply pipe are close to each other, and the hollow pipe is fixedly sleeved in the inner rings of the two corresponding sealing bearings.
[0009] Preferably, the air cooling component includes a wind cylinder fixedly connected to the top of the body and a blow pipe fixedly connected to the inner wall of the top of the body, a fan is fixedly connected in the wind cylinder, a wind hood is fixedly connected to the bottom of the blow pipe, and a filter is fixedly connected to the top of the wind cylinder.
[0010] Preferably, two fixing rods are fixedly connected to the inner walls on both sides of the air duct, and the fan is fixedly connected between the two fixing rods.
[0011] Preferably, the adjustable limit assembly includes a servo motor fixedly connected to the front side of the machine body, a bidirectional screw rod is fixedly connected to the output shaft of the servo motor, two drive plates are provided on the outer threaded sleeve of the bidirectional screw rod, and the bottoms of the two drive plates are fixedly connected to the limit plates.
[0012] Preferably, a same guide rod is fixedly connected to the front and rear inner walls of the body, and the two drive plates are slidably sleeved on the outer side of the guide rod.
[0013] Preferably, a motor base is fixedly connected to the bottom of the servo motor, and the motor base is fixedly connected to the front side of the machine body.
[0014] In the utility model, the laminating mechanism for automobile non-woven fabric production described above drives the rotation of the bidirectional screw rod through the servo motor according to the width of the automobile non-woven fabric raw material. Under the guidance of the guide rod, the bidirectional screw rod drives the two driving plates and the limit plates to approach or move away from each other, thereby adjusting the spacing between the connecting rod limit plates. Generally, the automobile non-woven fabric raw materials of different widths are guided by front and rear limit limits to prevent the front and rear side slips from affecting the quality of laminating.
[0015] In the utility model, the pressing mechanism for the production of automobile non-woven fabrics can pump the cold water cooled by the heat exchanger into the cold water supply pipe through a water pump, and then enter the hollow pipe and multiple branch pipes from the front end of the hollow pipe. The cold water flowing through the hollow pipe and the multiple branch pipes can absorb the heat on the automobile non-woven fabric after heat pressing, thereby achieving an efficient cooling effect. At the same time, the cold water absorbs heat and rises in temperature, and flows from the rear end of the hollow pipe to the return pipe and the water tank, and finally flows into the heat exchanger for cooling again, thereby recycling water resources and avoiding waste of water resources. The outside air can be filtered by the filter net and then pumped into the wind tube and the blowing pipe through the fan, and finally blown from the wind cover to the automobile non-woven fabric, thereby achieving the effect of air cooling the automobile non-woven fabric;
[0016] The utility model has a reasonable structural design, which can not only provide front and rear limit guides for automobile non-woven fabric materials of different widths to prevent front and rear side slippage that affects the quality of pressing, but also can achieve the purpose of efficiently cooling the automobile non-woven fabric after hot pressing through dual cooling of air cooling and water cooling, thereby avoiding the situation in which the automobile non-woven fabric is thermally adhered during winding, thereby reducing the quality of the automobile non-woven fabric after pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a pressing mechanism for producing automotive non-woven fabrics proposed by the utility model;
[0018] Figure 2 This is a front cross-sectional view of a pressing mechanism for producing automotive nonwoven fabrics proposed by the utility model;
[0019] Figure 3 The utility model is a partial right side sectional view of a pressing mechanism for producing automobile non-woven fabrics.
[0020] In the figure: 1. machine body; 2. servo motor; 3. roller; 4. hot pressing roller; 5. cold water supply pipe; 6. hollow pipe; 7. cooling roller; 8. water tank; 9. heat exchanger; 10. air duct; 11. filter; 12. sealed bearing; 13. water pump; 14. return pipe; 15. branch pipe; 16. wind hood; 17. air blowing pipe; 18. fan; 19. fixing rod; 20. driving plate; 21. guide rod; 22. two-way screw rod; 23. limit plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-3A laminating mechanism for producing automotive non-woven fabrics includes a machine body 1, on the inner walls of the front and rear sides of the machine body 1 are rotatably connected three rollers 3, two hot laminating rollers 4 and two cooling rollers 7, the machine body 1 above the three rollers 3 is provided with an adjustable limiting component for limiting the automotive non-woven fabric, the machine body 1 is provided with a cooling mechanism, the cooling mechanism includes an air cooling component and a water cooling component, the air cooling component is arranged above the cooling roller 7, and the water cooling component is arranged between the two cooling rollers 7 and the machine body 1.
[0023] In the utility model, the water cooling assembly includes a water pump 13, a heat exchanger 9 and a water tank 8 which are fixedly connected to the inner wall of the bottom of the machine body 1 from front to back, and two hollow tubes 6 which are rotatably connected to the inner walls of the front and rear sides of the machine body 1. The water pump 13 is connected to the heat exchanger 9, and the heat exchanger 9 is connected to the water tank 8. The front side of the water pump 13 is fixedly connected to a cooling water pipe 5, and the rear side of the water tank 8 is fixedly connected to a return pipe 14. The two hollow tubes 6 are rotatably connected between the cooling water pipe 5 and the return pipe 14. The outer side of the hollow tube 6 is fixedly connected to multiple branch pipes 15. The cooling roller 7 is fixedly connected to the cooling roller 7. It is sleeved on the outside of multiple branch pipes 15, and the cold water refrigerated by the heat exchanger 9 can be pumped into the cold water supply pipe 5 through the water pump 13, and then enters the hollow pipe 6 and the multiple branch pipes 15 from the front end of the hollow pipe 6. The cold water flowing through the hollow pipe 6 and the multiple branch pipes 15 can absorb the heat on the automotive non-woven fabric after heat pressing, thereby achieving an efficient cooling effect. At the same time, the cold water absorbs heat and rises in temperature, and flows from the rear end of the hollow pipe 6 to the return pipe 14 and the water tank 8, and finally flows into the heat exchanger 9 for cooling again, thereby recycling water resources and avoiding waste of water resources.
[0024] In the utility model, two sealing bearings 12 are fixedly provided on the side where the return pipe 14 and the cold water supply pipe 5 are close to each other, and the hollow tube 6 is fixedly sleeved in the inner rings of the two corresponding sealing bearings 12, so that the two hollow tubes 6 can be rotatably connected between the return pipe 14 and the cold water supply pipe 5, thereby ensuring the connection without hindering the rotation of the hollow tube 6.
[0025] In the utility model, the air cooling component includes a wind tube 10 fixedly connected to the top of the body 1 and a blowing pipe 17 fixedly connected to the inner wall of the top of the body 1, a fan 18 is fixedly connected in the wind tube 10, a wind cover 16 is fixedly connected to the bottom of the blowing pipe 17, and a filter 11 is fixedly connected to the top of the wind tube 10. When the fan 18 is started, the outside air can be filtered by the filter 11 and then drawn into the wind tube 10 and the blowing pipe 17, and finally blown from the wind cover 16 onto the automobile non-woven fabric, thereby achieving the effect of air cooling the automobile non-woven fabric.
[0026] In the utility model, two fixing rods 19 are fixedly connected to the inner walls of both sides of the air duct 10 , and the fan 18 is fixedly connected between the two fixing rods 19 , so that the fan 18 is conveniently fixed.
[0027] In the utility model, the adjustable limit assembly includes a servo motor 2 fixedly connected to the front side of the body 1, a bidirectional screw 22 is fixedly connected to the output shaft of the servo motor 2, and the outer threaded sleeve of the bidirectional screw 22 is provided with two drive plates 20, and the bottoms of the two drive plates 20 are fixedly connected to the limit plates 23. According to the width of the automobile non-woven fabric material, the rotation of the bidirectional screw 22 is driven by the servo motor 2. Under the guidance of the guide rod 21, the bidirectional screw 22 drives the two drive plates 20 and the limit plates 23 to approach or move away from each other, so that the spacing between the connecting rod limit plates 23 can be adjusted. Generally, front and rear limit guides are performed on automobile non-woven fabric materials of different widths to prevent front and rear side slippage from affecting the quality of pressing.
[0028] In the utility model, a same guide rod 21 is fixedly connected to the front and rear inner walls of the body 1, and two driving plates 20 are slidably sleeved on the outer side of the guide rod 21, so as to guide the driving plates 20 and make their movement more stable and smooth.
[0029] In the utility model, the bottom of the servo motor 2 is fixedly connected with a motor seat, and the motor seat is fixedly connected to the front side of the machine body 1, so as to facilitate the support and reinforcement of the servo motor 2 and make it work more stably.
[0030] In the utility model, when in use, the automobile non-woven fabric after lamination and cooling is rolled up by an external winding device. Under the traction of the winding device, the automobile non-woven fabric raw material enters the hot pressing roller 4 after being supported and guided by the roller 3 for hot pressing operation. According to the width of the automobile non-woven fabric raw material, the servo motor 2 drives the rotation of the bidirectional screw rod 22. Under the guidance of the guide rod 21, the bidirectional screw rod 22 drives the two driving plates 20 and the limit plates 23 to approach or move away from each other, so that the distance between the connecting rod limit plates 23 can be adjusted. Generally, the automobile non-woven fabric raw materials of different widths are guided by front and rear limit to prevent the front and rear side slip from affecting the quality of lamination. The pressed automobile non-woven fabric enters between the two cooling rollers 7. At this time, the cold water cooled by the heat exchanger 9 can be pumped into the cold water supply pipe 5 through the water pump 13. The front end of 6 enters the hollow tube 6 and multiple branch pipes 15. The cold water flowing through the hollow tube 6 and multiple branch pipes 15 can absorb the heat on the automobile non-woven fabric after heat pressing, thereby achieving an efficient cooling effect. At the same time, the cold water absorbs heat and rises in temperature and flows from the rear end of the hollow tube 6 to the return pipe 14 and the water tank 8, and finally flows into the heat exchanger 9 for further refrigeration use, thereby recycling water resources and avoiding waste of water resources. At the same time, the fan 18 is started to filter the outside air through the filter screen 11 and draw it into the air duct 10 and the blowing pipe 17, and finally blow it from the wind cover 16 to the automobile non-woven fabric, thereby achieving the effect of air cooling the automobile non-woven fabric. Under the dual cooling of air cooling and water cooling, the purpose of efficiently cooling the automobile non-woven fabric after heat pressing can be achieved, and the situation of thermal adhesion of the automobile non-woven fabric during winding can be avoided.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pressing mechanism for producing automotive nonwoven fabrics, characterized in that: The invention comprises a machine body (1), wherein three rollers (3), two hot pressing rollers (4) and two cooling rollers (7) are rotatably connected to the inner walls of the front and rear sides of the machine body (1), and an adjustable limiting component for limiting the position of the automotive non-woven fabric is arranged on the machine body (1) above the three rollers (3). The machine body (1) is provided with a cooling mechanism, and the cooling mechanism comprises an air cooling component and a water cooling component. The air cooling component is arranged above the cooling rollers (7), and the water cooling component is arranged between the two cooling rollers (7) and the machine body (1).
2. A pressing mechanism for producing automotive nonwoven fabrics according to claim 1, characterized in that: The water cooling assembly comprises a water pump (13), a heat exchanger (9) and a water tank (8) which are fixedly connected to the inner wall of the bottom of the machine body (1) from front to back in sequence, and two hollow tubes (6) which are rotatably connected to the inner walls of the front and rear sides of the machine body (1); the water pump (13) is connected to the heat exchanger (9), and the heat exchanger (9) is connected to the water tank (8); the front side of the water pump (13) is fixedly connected to a cooling water pipe (5), and the rear side of the water tank (8) is fixedly connected to a return pipe (14); the two hollow tubes (6) are rotatably connected between the cooling water pipe (5) and the return pipe (14); the outer side of the hollow tube (6) is fixedly connected to a plurality of branch pipes (15), and the cooling roller (7) is fixedly sleeved on the outer side of the plurality of branch pipes (15).
3. A pressing mechanism for producing automotive nonwoven fabrics according to claim 2, characterized in that: Two sealing bearings (12) are fixedly arranged on the side where the return pipe (14) and the cold water supply pipe (5) are close to each other, and the hollow pipe (6) is fixedly sleeved in the inner rings of the two corresponding sealing bearings (12).
4. The pressing mechanism for producing automotive nonwoven fabrics according to claim 1, characterized in that: The air cooling component comprises a wind tube (10) fixedly connected to the top of the machine body (1) and a blow pipe (17) fixedly connected to the inner wall of the top of the machine body (1); a fan (18) is fixedly connected inside the wind tube (10); a wind hood (16) is fixedly connected to the bottom of the blow pipe (17); and a filter screen (11) is fixedly connected to the top of the wind tube (10).
5. A pressing mechanism for producing automotive nonwoven fabrics according to claim 4, characterized in that: Two fixing rods (19) are fixedly connected to the inner walls on both sides of the wind tube (10), and the fan (18) is fixedly connected between the two fixing rods (19).
6. The pressing mechanism for producing automotive nonwoven fabrics according to claim 1, characterized in that: The adjustable limiter assembly comprises a servo motor (2) fixedly connected to the front side of the machine body (1); a bidirectional lead screw (22) is fixedly connected to the output shaft of the servo motor (2); two drive plates (20) are provided on the outer thread sleeve of the bidirectional lead screw (22); and the bottoms of the two drive plates (20) are fixedly connected to the limiter plates (23).
7. A pressing mechanism for producing automotive nonwoven fabrics according to claim 6, characterized in that: The front and rear inner walls of the machine body (1) are fixedly connected to a guide rod (21), and the two drive plates (20) are slidably sleeved on the outside of the guide rod (21).
8. The pressing mechanism for producing automotive nonwoven fabrics according to claim 6, characterized in that: The bottom of the servo motor (2) is fixedly connected to a motor seat, and the motor seat is fixedly connected to the front side of the machine body (1).
Citation Information
Patent Citations
The utility model discloses press-fit equipment for bamboo fiber non-woven fabric production
CN208899198U