Dust removal material bagging system for cigarette factory

By designing an automated dust removal material packing system in the tobacco factory, the problems of complex dust removal material processing process and low material recycling rate in the existing technology are solved, and efficient material processing and environmental improvement are achieved.

CN222793853UActive Publication Date: 2025-04-25JINAN XINLI ELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202421709563.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing tobacco factory has complex dust removal materials processing procedures, low material recycling rate, large environmental dust, high equipment maintenance costs, and low manual packaging efficiency.

Method used

Design a dust removal material packaging system for tobacco factory, including a dust collection and ash collection screw conveyor, a soot ash summary negative pressure conveyor, a silo assembly and packaging section, and reduce manual operations through automated collection, transportation, storage, weighing and packaging.

Benefits of technology

The automated processing of dust removal materials has been realized, which reduces the labor intensity of personnel, improves the production environment, improves the material recycling rate, and reduces equipment maintenance costs and environmental dust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal material bagging system for a cigarette factory, which relates to a dust removal material processing device and comprises a dust collection and deposition collecting screw conveyor, a dust collection and deposition feeding section, a soot gathering negative pressure conveying system, a bin component and a packing section. A plurality of dust collectors for collecting impurities and a distribution dust remover connected with blanking hoppers in the plurality of dust collectors are arranged on the ash gathering negative pressure conveying system, and the distribution dust remover is connected with a dust collection and accumulated ash collection screw conveyor; the packaging section is connected with the stock bin assembly, a discharging belt conveyor is arranged on the side, away from the stock bin assembly, of the packaging section, and the packaging section is used for packaging impurities in the stock bin assembly and conveying the impurities through the discharging belt conveyor. By additionally arranging the dedusting material bagging system, the functions of automatically collecting, conveying, storing, weighing, bagging and the like of dedusting materials are achieved, the labor intensity of workers is reduced, the production environment conditions are improved, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to a dust removal material processing device, in particular to a dust removal material packaging system for a tobacco factory. Background Art

[0002] Currently, the dust removal systems in the silk-making and packaging workshops collect four types of materials: silk-making dust, packaging dust, broken stems, and stem sticks. The first two materials primarily consist of tobacco dust and ground tobacco, and these materials require processing before being supplied to recycling companies.

[0003] The material processing process is as follows: the dust collected from tobacco production and packaging is screened through a rotary vibrating screen, and the residual tobacco is collected in a box for recycling. The tobacco dust is temporarily stored in the final cabinet and manually bagged upon exiting the cabinet. The tobacco soil is pressed and then manually bagged. The tobacco stems and packaging stems are collected separately through a cyclone dropper, mixed, and temporarily stored in the stem cabinet. They are manually bagged upon exiting the cabinet. The current material collection process is relatively complex and suffers from low material recovery rates, high dust levels, high equipment maintenance costs, and low manual bagging efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal material packaging system for a cigarette factory to solve the problems raised in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A dust collection and material packaging system for a tobacco factory comprises a dust collecting and ash collecting screw conveyor, a dust collecting and ash feeding section, an ash aggregation negative pressure conveying system, a silo assembly and a packaging section; the ash aggregation negative pressure conveying system is provided with a plurality of dust collectors for collecting impurities and a distribution dust collector connected to the drop hoppers in the plurality of dust collectors, the distribution dust collector is connected to the dust collecting and ash collecting screw conveyor, the dust collecting and ash feeding section is connected to the plurality of dust collectors through the ash aggregation negative pressure conveying system, the dust collecting and ash feeding section is connected to the silo assembly through a steering feed section away from the ash aggregation negative pressure conveying system, the packaging section is connected to the silo assembly and a discharge belt conveyor is provided on the side of the packaging section away from the silo assembly, the packaging section is used to package the impurities in the silo assembly and transport them by the discharge belt conveyor.

[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0008] In an optional solution, the multiple dust collectors are respectively a stem crushing dust collector, a spare dust collector, a roll dust collector and a silk making dust collector. The bottom of each dust collector is provided with a dropper which is connected to the ash collection and negative pressure conveying system.

[0009] In an optional scheme: it also includes a note collection belt conveyor, a note feeding end and a note packaging section, the note collection belt conveyor is connected to the roll and package air conveying system and the stem cutting and dropping system for collecting notes, one end of the note feeding end is connected to the note collection belt conveyor and the other end is connected to the silo assembly, and the note packaging section is arranged between the discharge belt conveyor and the silo assembly.

[0010] In an optional solution: it also includes a soot collection and conveying section and a soot collection and feeding into the rod pressing machine section, one end of the soot collection and conveying section is connected to the soot collection negative pressure conveying system and the other end is connected to the soot collection and feeding into the rod pressing machine section, and the soot collection and feeding into the rod pressing machine section is connected to the rod pressing machine; the soot collection and conveying section and the soot collection and feeding into the rod pressing machine section introduce the part of the tobacco discharged from the rod pressing machine into the rod pressing machine.

[0011] In an optional solution: the silo assembly includes a first silo, a second silo and a spare silo, the first silo and the second silo are both provided with a feed conveyor, and a bidirectional screw conveyor is provided between the two feed conveyors, the spare silo is provided between the first silo and the second silo, and the spare silo is also connected to the bidirectional screw conveyor.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The utility model realizes the functions of automatic collection, transportation, storage, weighing and packaging of dust-removed materials by adding a dust-removed material packaging system, reduces the labor intensity of personnel, improves the production environment conditions and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of a material packaging system in one embodiment of the present utility model.

[0015] Figure 2 This is a schematic structural diagram of a silo assembly in one embodiment of the present invention.

[0016] Notes on the accompanying drawings: dust collecting and ash collecting screw conveyor 1, dust collecting and ash feeding section 2, turning feeding section 3, packaging section 4, note collecting belt conveyor 5, note feeding end 6, note packaging section 7, ash collection negative pressure conveying system 8, ash collection conveying section 9, ash collection and pressing machine section 10, silo assembly 11, distribution dust collector 12, first silo 15, second silo 16, spare silo 17, bidirectional screw conveyor 18, feeding conveyor 19, unloading belt conveyor 20. DETAILED DESCRIPTION

[0017] To make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. In the drawings and descriptions, similar or identical parts are denoted by the same reference numerals, and in actual applications, the shape, thickness, or height of each component may be enlarged or reduced. The various embodiments listed in the present invention are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

[0018] In one embodiment, Figure 1 As shown, a dust collection and packaging system for materials in a tobacco factory comprises a dust collecting and ash collecting screw conveyor 1, a dust collecting and ash feeding section 2, an ash aggregation negative pressure conveying system 8, a silo assembly 11 and a packaging section 4; the ash aggregation negative pressure conveying system 8 is provided with a plurality of dust collectors for collecting impurities and a distribution dust collector 12 connected to the drop hoppers in the plurality of dust collectors, the distribution dust collector 12 is connected to the dust collecting and ash collecting screw conveyor 1, the dust collecting and ash feeding section 2 is connected to the plurality of dust collectors through the ash aggregation negative pressure conveying system 8, the dust collecting and ash feeding section 2 is connected to the silo assembly 11 through the turning feed section 3 away from the ash aggregation negative pressure conveying system 8, the packaging section 4 is connected to the silo assembly 11 and a discharge belt conveyor 20 is provided on the side of the packaging section 4 away from the silo assembly 11, the packaging section 4 is used to package the impurities in the silo assembly 11 and transport them by the discharge belt conveyor 20;

[0019] In an embodiment of the present invention, the opium collected by multiple dust collectors will be concentrated in the drop hopper at the bottom thereof, and the opium in the multiple drop hoppers of the distribution dust collector 12 will be introduced into the distribution dust collector 12 through the ash collection negative pressure conveying system 8, and the opium collected by the ash collection screw conveyor 1 will also be introduced into the distribution dust collector 12. The opium collected by the distribution dust collector 12 has two destinations. One is to be transported to the rod pressing machine for rod pressing and collection; the other is that the opium is transported to the dust collection and ash feeding section 2 through the ash collection negative pressure conveying system 8, and then introduced into the silo assembly 11 for storage through the steering feed section 3. The opium impurities in the silo assembly 11 are transported to the baler through the screw conveyor assembly, and the baler completes the packaging work, and then transported and discharged through the unloading belt conveyor 20.

[0020] In one embodiment, Figure 1As shown, the multiple dust collectors are respectively a stem dust collector, a spare dust collector, a roll dust collector and a silk-making dust collector. Each dust collector has a dropper at the bottom and the dropper is connected to the ash collection negative pressure conveying system 8; in this embodiment of the utility model, the multiple dust collectors collect tobacco and impurities such as stems from the silk-making vibrating screening system, the roll vibrating screening system, the roll air conveying system and the stem dropper system, and then transport them to the distribution dust collector 12 through the ash collection negative pressure conveying system 8 to realize two ways of discharging tobacco.

[0021] In one embodiment, Figure 1 As shown, it also includes a soot collection and conveying section 9 and a soot collection and rod pressing machine section 10. One end of the soot collection and conveying section 9 is connected to the soot collection negative pressure conveying system 8 and the other end is connected to the soot collection and rod pressing machine section 10. The soot collection and rod pressing machine section 10 is connected to the rod pressing machine; the soot collection and conveying section 9 and the soot collection and rod pressing machine section 10 introduce the part of the tobacco discharged through the rod pressing machine into the rod pressing machine.

[0022] In one embodiment, Figure 1 As shown, it also includes a note collecting belt conveyor 5, a note feeding end 6 and a note packaging section 7. The note collecting belt conveyor 5 is connected to the roll-wrapped air conveying system and the broken stem blanking system for collecting notes. One end of the note feeding end 6 is connected to the note collecting belt conveyor 5 and the other end is connected to the silo assembly 11. The note packaging section 7 is arranged between the discharge belt conveyor 20 and the silo assembly 11; the broken stems generated by the roll-wrapped air conveying system and the broken stem blanking system are transported by the note collecting belt conveyor 5 and enter the silo assembly 11 through the note feeding end 6, and then enter the note packaging section 7 through the silo assembly 11, and are discharged through the discharge belt conveyor 20 after being packaged in the note packaging section 7.

[0023] In one embodiment, Figure 1 and Figure 2 As shown, the silo assembly 11 includes a first silo 15, a second silo 16 and a spare silo 17. The first silo 15 and the second silo 16 are both provided with a feed conveyor 19, and a bidirectional screw conveyor 18 is provided between the two feed conveyors 19. The spare silo 17 is provided between the first silo 15 and the second silo 16, and the spare silo 17 is also connected to the bidirectional screw conveyor 18. In an embodiment of the present utility model, the first silo 15 is connected to the steering feed section 3 and is used to store impurities such as opium, and the second silo is connected to the note feed end 6 and is used to store impurities such as notes. When the first silo 15 and the second silo 16 cannot be used, the impurities can be transported to the spare silo 17 through the bidirectional screw conveyor 18.

[0024] The above description is merely a specific embodiment of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A dust removal material packaging system for a tobacco factory, comprising a dust collecting and ash collecting screw conveyor, a dust collecting and ash feeding section, a ash collection and negative pressure conveying system, a silo assembly and a packaging section, characterized in that: The ash aggregation negative pressure conveying system is provided with multiple dust collectors for collecting impurities and distribution dust collectors connected to the discharge hoppers in the multiple dust collectors, the distribution dust collector is connected to the dust collection and ash collection screw conveyor, the dust collection and ash feeding section is connected to the multiple dust collectors through the ash aggregation negative pressure conveying system, the dust collection and ash feeding section is connected to the silo assembly through the steering feed section away from the ash aggregation negative pressure conveying system, the packaging section is connected to the silo assembly and a discharge belt conveyor is provided on the side of the packaging section away from the silo assembly, the packaging section is used to package the impurities in the silo assembly and convey them by the discharge belt conveyor.

2. The dust removal material packaging system for a tobacco factory according to claim 1 is characterized in that: The multiple dust collectors are a stem crushing dust collector, a spare dust collector, a roll dust collector and a silk making dust collector. The bottom of each dust collector is provided with a dropper which is connected with the ash collection negative pressure conveying system.

3. The dust removal material packaging system for a tobacco factory according to claim 1 is characterized in that: It also includes an ash collection and conveying section and an ash collection and feeding into a rod pressing machine section, one end of the ash collection and conveying section is connected to the ash collection negative pressure conveying system and the other end is connected to the ash collection and feeding into the rod pressing machine section, and the ash collection and feeding into the rod pressing machine section is connected to the rod pressing machine; the ash collection and conveying section and the ash collection and feeding into the rod pressing machine section guide the part of the tobacco discharged through the rod pressing machine into the rod pressing machine.

4. The dust removal material packaging system for a tobacco factory according to claim 1 is characterized in that: It also includes a note collecting belt conveyor, a note feeding end and a note packaging section. The note collecting belt conveyor is connected to a roll and bag air conveying system for collecting notes and a stem cutting and dropping system. One end of the note feeding end is connected to the note collecting belt conveyor and the other end is connected to a silo assembly. The note packaging section is arranged between the feeding belt conveyor and the silo assembly.

5. The dust removal material packaging system for a tobacco factory according to claim 4 is characterized in that: The silo assembly includes a first silo, a second silo and a spare silo. The first silo and the second silo are both provided with a feed conveyor, and a bidirectional screw conveyor is provided between the two feed conveyors. The spare silo is provided between the first silo and the second silo, and is also connected to the bidirectional screw conveyor.