Feeding positioning device for crankshaft production line

By designing a feeding positioning device with a motor, gear system and electric telescopic rod, the problem of feeding items rolling down at the turn in the crankshaft production line is solved, and the smooth and efficient feeding process is achieved.

CN222794574UActive Publication Date: 2025-04-25LIAONING HUAYUE PRECISION IND CO LTD
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Patent Information

Application Number
CN202421872645.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-04-25
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The feeding positioning device of the existing crankshaft production line has caused the feeding items to roll off due to inertia at the turning point.

Method used

A feed positioning device for crankshaft production line is designed to drive the cylinder to rotate through the motor, drive the conveyor belt to rotate, and synchronous rotation of the conveyor belt is realized through the gear system. Combined with the rotation of the electric telescopic rod and the cylinder, the smooth rotation of the feeding items at the turn is achieved.

Benefits of technology

It effectively avoids the problem of feeding items rolling down at the turn, improves the stability and practicality of the device, and ensures the smooth and efficient feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crankshaft production, and discloses a feeding positioning device for a crankshaft production line, which comprises a base, a plurality of fixing plates are fixedly connected to the top end of the base, a plurality of cylinders are rotatably connected to adjacent sides of two opposite fixing plates, and a conveying belt is arranged on the outer sides of the cylinders. A support is arranged at the top end of the conveying belt on the left side, a plurality of fixing columns are fixedly connected to the left side and the right side of the support, a direct current motor is fixedly connected to the left side of the fixing plate on the left side, and the output end of the direct current motor penetrates through the fixing plate and is fixedly connected with the columns; the cylinder penetrates through the fixing plate and is fixedly connected with a first bevel gear. According to the crankshaft conveying device, stable turning can be achieved through mutual cooperation of the direct-current motor, rotation of the cylinder and the disc, and crankshaft conveying to the high position can be achieved through mutual cooperation of the fluted disc, the chain and the arc-shaped plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of crankshaft production, in particular to a feeding positioning device for a crankshaft production line. Background Art

[0002] The crankshaft production line is a production line used to manufacture crankshafts for automobile engines. The crankshaft is an important component in the engine, used to convert the up and down reciprocating motion of the piston into rotational motion to drive the automobile engine. The crankshaft production line usually includes various processing procedures, such as forging, turning, grinding, balancing, etc., as well as quality inspection and packaging. On the crankshaft production line, the raw materials are usually metal materials, such as steel alloys, and through a series of processing procedures, the crankshaft products that meet the design requirements are finally produced.

[0003] These production lines usually require high-precision processing equipment and strict quality control to ensure the production of high-quality crankshaft products. In the crankshaft production line, positioning devices are required, which usually refer to devices or systems used to determine or ensure that an object is in a specific position or direction.

[0004] In the existing feeding and positioning device for crankshaft production lines, a conveyor belt is used for feeding. However, in actual use, the material may roll off the conveyor belt due to inertia at a turn. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a feeding positioning device for a crankshaft production line, aiming to improve the problem of rolling at a turning point due to inertia in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a feeding positioning device for a crankshaft production line includes a base, a plurality of fixed plates are fixedly connected to the top of the base, a plurality of cylinders are rotatably connected to the adjacent sides of two fixed plates, a conveyor belt is arranged on the outside of the cylinder, a bracket is arranged on the top of the conveyor belt on the left side, a plurality of fixed columns are fixedly connected to the left and right sides of the bracket, a DC motor is fixedly connected to the left side of the left fixed plate, the output end of the DC motor passes through the fixed plate and is fixedly connected to the cylinder, the cylinder passes through the fixed plate and is fixedly connected to a first bevel gear, the outer side of the first bevel gear is meshingly connected to a second bevel gear, the front side of the second bevel gear is fixedly connected to a rotating column, the The rotating column runs through the fixed plate on the front side and is fixedly connected to the cylinder, the second electric telescopic rod is fixedly connected to the front side of the left top portion of the base, the telescopic end of the second electric telescopic rod is fixedly connected to a disc, the top of the disc is rotatably connected to a cylinder, a sliding groove is provided on the outer side of the cylinder, the top of the cylinder is fixedly connected to a rotating plate, the top left side of the base is fixedly connected to a supporting column, the top of the supporting column is fixedly connected to a first electric telescopic rod, the telescopic end of the first electric telescopic rod is fixedly connected to a push plate, the top left side of the base is fixedly connected to a fixing bar, the outer side of the fixing bar is slidably connected to a ball, the front side of the ball is fixedly connected to a spring, the spring is fixedly connected to the fixing bar, and a height adjustment mechanism is provided on the right side of the base.

[0007] As a further description of the above technical solution: the height adjustment mechanism includes a support plate, which is fixedly connected to the top right side of the base, a hollow column is arranged on the top of the support plate, the inner wall of the hollow column is rotatably connected to a fixed rod, the front and rear sides of the outer wall of the fixed rod and the front and rear sides of the cylinder on the right are fixedly connected to a toothed disk, a chain is arranged on the outer side of the toothed disk, a plurality of arc blocks are fixedly connected to the outer side of the chain, the outer sides of the two fixed plates on the right are rotatably connected to a movable plate, a plurality of holes are opened on the front side of the front fixed plate, a limiting block is arranged on the front side of the movable plate on the front side, and the limiting block passes through the movable plate and engages with the holes.

[0008] As a further description of the above technical solution: the top ends of the two fixed plates on the left are fixedly connected with U-shaped blocks, and the inner wall of the U-shaped block on the left is rotatably connected with a blocking column.

[0009] As a further description of the above technical solution: a support frame is fixedly connected to the left side of the top end of the two front fixing plates, and a scanning probe is fixedly connected to the bottom of the support frame.

[0010] As a further description of the above technical solution: the right side of the top end of the rear fixed plate is fixedly connected to a limiting column, and the top end of the limiting column is rotatably connected to a monitoring camera.

[0011] As a further description of the above technical solution: a groove is provided at the top of the rotating plate.

[0012] As a further description of the above technical solution: a controller is fixedly connected to the front side of the front fixing plate, and the controller is electrically connected to the DC motor, the first electric telescopic rod and the second electric telescopic rod respectively.

[0013] As a further description of the above technical solution: the outer side of the controller is fixedly connected to a shell, and the outer side of the shell is rotatably connected to a dust cover.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the motor drives the cylinder to rotate, and at the same time drives the outer conveyor belt to rotate, and the cooperation between the first bevel gear and the second bevel gear realizes the synchronous rotation of the conveyor belts on the left and front sides, and the bracket is pushed to the top of the rotating plate by the conveyor belt, and the disc is driven to move to the top by starting the second electric telescopic rod. At the same time, the ball slides on the slide groove, causing the cylinder to rotate 90 degrees, so that the bracket can be turned. The first electric telescopic rod drives the push plate to push the bracket to the front conveyor belt, which can realize a smooth turn, thereby improving the stability of the device.

[0016] 2. In the utility model, the toothed disc can be rotated by rotating the right cylinder, and the outer chain can be driven to rotate at the same time. The arc plate can be engaged with the fixed column above the bracket to drive the bracket to move. The rotating plate can be lifted to an angle by rotating it, and the rotating plate can be fixed by engaging the fixed rod with the hole, so that the crankshaft can be transmitted to a higher place, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the feeding and positioning device for a crankshaft production line proposed by the utility model;

[0018] Figure 2 This is a structural schematic diagram of the feeding and positioning device for the crankshaft production line proposed by the utility model;

[0019] Figure 3 This is a structural schematic diagram of the feeding and positioning device for the crankshaft production line proposed by the utility model;

[0020] Figure 4 This is a structural schematic diagram of the feeding and positioning device for the crankshaft production line proposed by the utility model;

[0021] Figure 5 This is a schematic diagram of the mechanism of the feeding and positioning device for a crankshaft production line proposed by the utility model.

[0022] Legend:

[0023] 1. Base; 2. Height adjustment mechanism; 201. Toothed disc; 202. Chain; 203. Arc block; 204. Support plate; 205. Hollow column; 206. Fixed stick; 207. Moving plate; 208. Limit block; 209. Hole; 3. Fixed plate; 4. Cylinder; 5. Conveyor belt; 6. Bracket; 7. Fixed column; 8. DC motor; 9. First bevel gear; 10. Second bevel gear; 11. Rotating column; 12. Support column; 13. first electric telescopic rod; 14. push plate; 15. second electric telescopic rod; 16. disc; 17. cylinder; 18. slide groove; 19. rotating plate; 20. fixing bar; 21. ball; 22. spring; 23. U-shaped block; 24. blocking column; 25. supporting frame; 26. scanning probe; 27. limiting column; 28. monitoring camera; 29. ​​groove; 30. controller; 31. casing; 32. dust cover. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a feeding positioning device for a crankshaft production line, comprising a base 1, a plurality of fixed plates 3 are fixedly connected to the top of the base 1, a plurality of cylinders 4 are rotatably connected to the adjacent sides of the two fixed plates 3, a conveyor belt 5 is arranged on the outside of the cylinder 4, a bracket 6 is arranged on the top of the left conveyor belt 5, a plurality of fixed columns 7 are fixedly connected to the left and right sides of the bracket 6, a DC motor 8 is fixedly connected to the left side of the left fixed plate 3, the output end of the DC motor 8 passes through the left fixed plate 3 and is fixedly connected to the cylinder 4, the cylinder 4 passes through the fixed plate 3 and is fixedly connected to a first bevel gear 9, the outer side of the first bevel gear 9 is meshedly connected to a second bevel gear 10, the front side of the second bevel gear 10 is fixedly connected to a rotating column 11, the rotating column 11 passes through the front fixed plate 3 and The base 1 is fixedly connected to the cylinder 4, and the second electric telescopic rod 15 is fixedly connected to the front side of the top left part of the base 1, and the telescopic end of the second electric telescopic rod 15 is fixedly connected to the disc 16, and the top of the disc 16 is rotatably connected to the cylinder 17, and the outer side of the cylinder 17 is provided with a slide groove 18, and the top of the cylinder 17 is fixedly connected to a rotating plate 19, and the top left side of the base 1 is fixedly connected to the support column 12, and the top of the support column 12 is fixedly connected to the first electric telescopic rod 13, and the telescopic end of the first electric telescopic rod 13 is fixedly connected to the push plate 14, and the top left side of the front part of the base 1 is fixedly connected to the fixed bar 20, and the outer side of the fixed bar 20 is slidably connected to the ball 21, and the front side of the ball 21 is fixedly connected to the spring 22, and the spring 22 is fixedly connected to the fixed bar 20, and the right side of the base 1 is provided with a height adjustment mechanism 2;

[0026] Specifically, by starting the DC motor 8, the left cylinder 4 can be driven to rotate, and at the same time, the outer conveyor belt 5 can be driven to rotate, and the right first bevel gear 9 can also be driven to rotate. The second bevel gear 10 can be driven to rotate through the meshing connection, thereby driving the front conveyor belt 5 to rotate. The left conveyor belt 5 can drive the bracket 6 to move to the front side. When the bracket 6 is pushed to the top of the rotating plate 19 by the left conveyor belt 5, the second electric telescopic rod 15 can be started to drive the disc 16 and the cylinder 17 and the rotating plate 19 above it to move to the top. When moving to the top, the ball 21 will slide on the outer groove 18 of the cylinder 17, causing the cylinder 17 and the rotating plate 19 to rotate 90 degrees, thereby realizing the turning of the bracket 6. By starting the first electric telescopic rod 13, the push plate 14 can be driven to move to the right, pushing the bracket 6 to the front conveyor belt 5.

[0027] Reference Figure 1 , Figure 2 and Figure 3The height adjustment mechanism 2 includes a support plate 204, which is fixedly connected to the right side of the top of the base 1. A hollow column 205 is provided at the top of the support plate 204. A fixed rod 206 is rotatably connected to the inner wall of the hollow column 205. The front and rear sides of the outer wall of the fixed rod 206 and the front and rear sides of the right cylinder 4 are fixedly connected with a toothed disc 201. A chain 202 is provided on the outer side of the toothed disc 201. A plurality of arc blocks 203 are fixedly connected to the outer side of the chain 202. The outer sides of the two right fixed plates 3 are rotatably connected with a movable plate 207. A plurality of holes 209 are provided on the front side of the front fixed plate 3. A limit block 208 is provided on the front side of the front movable plate 207. The limit block 208 penetrates the movable plate 207 and engages with the hole 209.

[0028] Specifically, the rotation of the right cylinder 4 can cause the toothed disc 201 to rotate, and at the same time can drive the rotation of the outer chain 202. The arc block 203 can be engaged with the fixed column 7 above the bracket 6, which can drive the bracket 6 to move. The movable plate 207 can be lifted to an angle by rotating it, and the movable plate 207 can be fixed by engaging the fixed rod 206 with the hole 209.

[0029] Reference Figure 1 , Figure 2 and Figure 3 The top ends of the two left fixed plates 3 are fixedly connected with U-shaped blocks 23, and the inner wall of the left U-shaped block 23 is rotatably connected with a blocking column 24; the left ends of the top ends of the two front fixed plates 3 are fixedly connected with a support frame 25, and the bottom of the support frame 25 is fixedly connected with a scanning probe 26; the right end of the top end of the rear fixed plate 3 is fixedly connected with a limiting column 27, and the top end of the limiting column 27 is rotatably connected with a monitoring camera 28; the top end of the rotating plate 19 is provided with a groove 29;

[0030] Specifically, by rotating the blocking column 24 to engage with the right U-shaped block 23, the bracket 6 on the left conveyor belt 5 can be prevented from continuing to move. The scanning probe 26 can identify the size of the crankshaft passing through, which is convenient for subsequent arrangements. The monitoring camera 28 can be used to understand the situation above the conveyor belt 5 in real time. The first electric telescopic rod 13 can be fixed through the groove 29 to push the push plate 14 to push the bracket 6 to the right to move.

[0031] Reference Figure 2 , Figure 3 and Figure 4 The front side of the front fixing plate 3 is fixedly connected with a controller 30, and the controller 30 is electrically connected to the DC motor 8, the first electric telescopic rod 13 and the second electric telescopic rod 15 respectively; the outer side of the controller 30 is fixedly connected with a housing 31, and the outer side of the housing 31 is rotatably connected with a dust cover 32;

[0032] Specifically, the controller 30 can control the starting and operating power between the DC motor 8, the first electric telescopic rod 13 and the second electric telescopic rod 15 respectively. The outer shell 31 can prevent the controller 30 from being damaged due to bumps. The dust cover 32 can prevent dust from entering the controller 30 and damaging the electronic components inside.

[0033] Working principle: Before using the device, first, when the DC motor 8 is started, it will drive the left cylinder 4 to start rotating, which not only makes the outer conveyor belt 5 start to operate, but also drives the first bevel gear 9 on the right to rotate through the gear transmission system. Due to the meshing connection of the gears, the second bevel gear 10 will also rotate accordingly, thereby driving the front conveyor belt 5 to start working. At this time, the left conveyor belt 5 smoothly transports the bracket 6 to the front side. When the bracket 6 is transported to the top of the rotating plate 19, the second electric telescopic rod 15 starts to start. This action makes the disc 16 and the cylinder 17 and the rotating plate 19 above it move to the top together. In this process, since the ball 21 slides in the chute 18 outside the cylinder 17, the cylinder 17 and the rotating plate 19 will rotate 90 degrees clockwise. This precise rotation realizes the turning of the bracket 6, making it change from horizontal to vertical. Then the second electric telescopic rod 15 is started to retract, and the cylinder 17 and the rotating plate 19 above it move to the bottom together. Next, the first electric telescopic rod 13 To start working, push the push plate 14 to move to the right, and push the bracket 6 steadily to the front conveyor belt 5, thereby completing the entire transfer process, and through the rotation of the right cylinder 4, the toothed discs 201 on both sides begin to rotate, and the rotation of the toothed discs 201 drives the rotation of the outer chain 202. The chain 202, as a common transmission mechanism, transmits power from one shaft to another shaft through a series of chain links and sprockets, and transmits the rotational power of the toothed disc 201 to the arc block 203. The design of the arc block 203 is unique and ingenious, and can be engaged with the fixed column 7 above the bracket 6. This engagement mechanism ensures that the arc block 203 can drive the bracket 6 to move when it rotates. In addition, by rotating this movable plate 207, it can be lifted to a specific angle to ensure that when the crankshaft needs to be transferred to a high place, it can be achieved. In order to keep the movable plate 207 in a stable position after being lifted, the movable plate 207 can be fixed at the lifted angle by the fixed rod 206 to prevent it from moving or shaking unnecessary during work.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feeding positioning device for a crankshaft production line, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a plurality of fixed plates (3), and a plurality of cylinders (4) are rotatably connected to the adjacent sides of the two fixed plates (3). A conveyor belt (5) is arranged on the outer side of the cylinder (4), and a bracket (6) is arranged on the top of the left conveyor belt (5). The left and right sides of the bracket (6) are fixedly connected to a plurality of fixed columns (7). The left side of the left fixed plate (3) is fixedly connected to a DC motor (8), and the output end of the DC motor (8) passes through the left fixed plate (3) and is fixedly connected to the cylinder (4). The cylinder (4) passes through the fixed plate (3) and is fixedly connected to a first bevel gear (9). The outer side of the first bevel gear (9) is meshedly connected to a second bevel gear (10). The front side of the second bevel gear (10) is fixedly connected to a rotating column (11), and the rotating column (11) passes through the front fixed plate (3) and is fixedly connected to the cylinder (4). The base (1) A second electric telescopic rod (15) is fixedly connected to the front left side of the top of the base (1), the telescopic end of the second electric telescopic rod (15) is fixedly connected to a disc (16), the top of the disc (16) is rotatably connected to a cylinder (17), the outer side of the cylinder (17) is provided with a slide groove (18), the top of the cylinder (17) is fixedly connected to a rotating plate (19), the top left side of the top of the base (1) is fixedly connected to a support column (12), the top of the support column (12) is fixedly connected to a first electric telescopic rod (13), the telescopic end of the first electric telescopic rod (13) is fixedly connected to a push plate (14), the top left side of the front of the top of the base (1) is fixedly connected to a fixing bar (20), the outer side of the fixing bar (20) is slidably connected to a ball (21), the front side of the ball (21) is fixedly connected to a spring (22), the spring (22) is fixedly connected to the fixing bar (20), and a height adjustment mechanism (2) is arranged on the right side of the base (1).

2. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: The height adjustment mechanism (2) comprises a support plate (204), the support plate (204) being fixedly connected to the right side of the top end of the base (1), a hollow column (205) being arranged at the top end of the support plate (204), a fixing rod (206) being rotatably connected to the inner wall of the hollow column (205), a toothed disc (201) being fixedly connected to the front and rear sides of the outer wall of the fixing rod (206) and the front and rear sides of the right side cylinder (4), and the outer side of the toothed disc (201) being arranged A chain (202) is arranged, and a plurality of arc-shaped blocks (203) are fixedly connected to the outer side of the chain (202); the outer sides of the two fixed plates (3) on the right are both rotatably connected to movable plates (207); a plurality of holes (209) are opened on the front side of the front fixed plate (3); a limit block (208) is arranged on the front side of the movable plate (207); the limit block (208) passes through the movable plate (207) and is engaged with the holes (209).

3. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: The top ends of the two fixed plates (3) on the left are fixedly connected with U-shaped blocks (23), and the inner wall of the U-shaped block (23) on the left is rotatably connected with a blocking column (24).

4. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: A support frame (25) is fixedly connected to the left side of the top end of the two front fixing plates (3), and a scanning probe (26) is fixedly connected to the bottom of the support frame (25).

5. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: The right side of the top end of the rear fixed plate (3) is fixedly connected to a limiting column (27), and the top end of the limiting column (27) is rotatably connected to a monitoring camera (28).

6. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: A groove (29) is formed at the top of the rotating plate (19).

7. The feeding and positioning device for a crankshaft production line according to claim 1, characterized in that: A controller (30) is fixedly connected to the front side of the front fixing plate (3), and the controller (30) is electrically connected to the DC motor (8), the first electric telescopic rod (13), and the second electric telescopic rod (15), respectively.

8. The feeding and positioning device for a crankshaft production line according to claim 7, characterized in that: The outer side of the controller (30) is fixedly connected to a housing (31), and the outer side of the housing (31) is rotatably connected to a dust cover (32).