Automatic turnover device for photovoltaic glass processing
By designing an automatic flip device including conveying components and flip components, the automatic flip and smooth transport of photovoltaic glass is achieved by using micro-induction gas rods and rotating flip plates, the problem of long-term and low automation in traditional photovoltaic glass processing is solved, and the production efficiency and safety are improved, and the damage rate and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421865353.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-03
AI Technical Summary
In traditional photovoltaic glass processing, manual flipping takes a long time and is prone to errors. The degree of automation of simple mechanical devices is low, resulting in low production efficiency, high damage rate, poor operating safety and high maintenance costs, making it difficult to achieve highly automated production.
An automatic flip device including a conveying assembly and a flip assembly is designed, and a micro-induction gas rod is used to automatically clamp the photovoltaic glass, and the automatic flip and smooth transportation of the photovoltaic glass is achieved by rotating the flip plate. Combined with the support structure of the bearing wheel and carrier belt, the stability of the photovoltaic glass during the flip and translation process is ensured.
It significantly reduces manual operation time, improves production efficiency, reduces photovoltaic glass damage rate, enhances operation safety, and reduces maintenance costs, achieving highly automated production of photovoltaic glass processing.
Smart Images
Figure CN222794654U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic glass processing, in particular to an automatic turning device for photovoltaic glass processing. Background Art
[0002] In the photovoltaic glass processing industry, flipping is an important part of the production process. Traditional photovoltaic glass flipping usually relies on manual operation or simple mechanical devices, which have the following shortcomings:
[0003] Manual flipping of photovoltaic glass takes a long time and is prone to operational errors, which affects production efficiency. Although simple mechanical devices can partially replace manual labor, they still require a lot of human participation due to the low degree of automation;
[0004] During manual flipping, improper operation or inaccurate force control can easily lead to breakage of photovoltaic glass. Even with simple mechanical devices, it is difficult to ensure the stability of photovoltaic glass during flipping, increasing the risk of breakage.
[0005] Traditional methods make it difficult to achieve continuous and stable automated production, which limits the expansion capacity and flexibility of the production line. The lack of an integrated control system makes it difficult for the entire production process to meet the requirements of high automation.
[0006] In view of the above problems, it is urgent to develop an automatic flipping device for photovoltaic glass processing that can improve production efficiency, reduce the damage rate of photovoltaic glass, enhance operational safety, reduce maintenance costs and achieve high automation. To this end, this utility model proposes a new design scheme for an automatic flipping device for photovoltaic glass processing, aiming to solve the problems existing in the above background technology. Utility Model Content
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model discloses an automatic flipping device for photovoltaic glass processing, comprising a conveying assembly and a flipping assembly mounted on the middle of the conveying assembly, wherein the conveying assembly comprises a frame, a conveyor belt 1 and a conveyor belt 2 symmetrically arranged at the ends of the frame, and a machine cover fixed at the middle position of the lower side of the frame; the flipping assembly comprises a flipping plate rotatably arranged between the conveyor belt 1 and the conveyor belt 2, a micro-sensing gas rod fixed at the middle of a branch of the flipping plate, an axle rod passing through the middle of the flipping plate, a transmission member 1 sleeved on the end of the axle rod, a receiving wheel adapted to be installed on the periphery of the flipping plate, and a carrier belt passing between the receiving wheels.
[0009] The utility model is further configured that the end of the shaft rod is adapted to be mounted with a bearing seat, and the bearing seat is fixed on the inner side of the middle position of the frame.
[0010] The utility model is further configured such that bracket one, bracket two, bracket three, bracket four and bracket five are fixed in sequence inside the hood, and bracket one, bracket two, bracket three, bracket four and bracket five are all connected with receiving wheels through an axle rod, and the carrier belts coiled between the receiving wheels are parallel to each other, and the carrier belts and the flip plate are spaced apart from each other.
[0011] The utility model is further configured as follows: the inner wall of the hood is fixed with motor 1 and motor 2 via a connecting piece; the end of the output shaft of motor 1 is cooperatedly provided with a driving wheel 1, and the driving wheel 1 is connected to the transmission member 1 via a belt drive; the end of the output shaft of motor 2 is cooperatedly provided with a driving wheel 2, and the driving wheel 2 is also connected to the transmission member 2 via a belt drive; the transmission member 2 is fixed to the end of the shaft rod inside the bracket 3.
[0012] The utility model is further configured such that the flip plate is a "cross" structure, and the peripheral side branches of the flip plate and the micro-sensing gas rods are clamped and cooperated with the photovoltaic glass.
[0013] The utility model is further configured that a pillar is fixed to the end of the lower side surface of the frame, a base is fixed to the bottom of the pillar, and a supporting foot is fixed to the corner of the lower side surface of the base.
[0014] The utility model is further configured that a baffle is fixed on the upper side of the frame, and a protective plate is fixed on the upper portion of the baffle extending upward.
[0015] The utility model has the following beneficial effects:
[0016] The utility model significantly reduces the time of manual operation and improves the overall efficiency of the production line through the automated flipping and conveying mechanism. It adopts the method of automatically clamping the photovoltaic glass with micro-sensing gas rods to achieve rapid positioning and clamping of the photovoltaic glass and avoid the delay caused by manual operation. At the same time, it ensures the stability and safety of the photovoltaic glass during the flipping process and reduces the damage caused by human factors. The flipping plate is supported by receiving wheels and carrier belts to further ensure the stability of the photovoltaic glass during the flipping and translation process and reduce the damage rate.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of one side of the flip assembly in the utility model.
[0021] Figure 3 It is a schematic diagram of the other side of the flip assembly in the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1. Conveying assembly; 11. Frame; 12. Conveyor belt 1; 13. Conveyor belt 2; 14. Baffle; 15. Machine cover; 16. Protective plate; 17. Pillar; 18. Base; 19. Support foot; 2. Flip assembly; 21. Flip plate; 22. Micro induction gas rod; 23. Transmission part 1; 24. Bracket 1; 25. Bracket 2; 26. Bracket 3; 27. Bracket 4; 28. Bracket 5; 29. Support wheel; 210. Carrier belt; 211. Motor 1; 212. Motor 2; 213. Driving wheel 2; 214. Transmission part 2; 215. Driving wheel 1. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example
[0026] See also Figure 1-3 The utility model is an automatic flipping device for photovoltaic glass processing, comprising a conveying assembly 1 and a flipping assembly 2 mounted on the middle of the conveying assembly 1, wherein the conveying assembly 1 comprises a frame 11, a conveyor belt 12 and a conveyor belt 13 symmetrically arranged at the ends of the frame 11, and a hood 15 fixed to the middle position of the lower side of the frame 11; the flipping assembly 2 comprises a flipping plate 21 rotatably arranged between the conveyor belt 12 and the conveyor belt 13, a micro-sensing gas rod 22 fixed to the middle of the branch of the flipping plate 21, a shaft rod penetrating the middle of the flipping plate 21, a transmission member 23 sleeved on the end of the shaft rod, a receiving wheel 29 adapted to be installed on the periphery of the flipping plate 21, and a carrier belt 210 penetrating between the receiving wheels 29.
[0027] Further description of the above structure is as follows:
[0028] A bearing seat is adapted to be installed at the end of the shaft rod, and the bearing seat is fixed on the inner side of the middle position of the frame 11. A pillar 17 is fixed to the end of the lower side of the frame 11, and a base 18 is fixed to the bottom of the pillar 17. A support foot 19 is fixed at the corner of the lower side of the base 18. A baffle plate 14 is fixed to the upper side of the frame 11, and a protective plate 16 is fixed to the upper part of the baffle plate 14 extending upward.
[0029] A bracket 1 24, a bracket 25, a bracket 3 26, a bracket 4 27 and a bracket 5 28 are fixed in sequence inside the hood 15, and the brackets 1 24, 25, 3 26, 4 27 and 5 28 are all connected to a receiving wheel 29 through an axle, and the carrier belts 210 coiled between the receiving wheels 29 are parallel to each other, and the carrier belts 210 and the flip plate 21 are spaced apart from each other, and a motor 1 211 and a motor 2 212 are fixed to the inner wall of the hood 15 through a connecting piece, and a driving wheel 1 215 is provided at the end of the output shaft of the motor 1 211, and the driving wheel 1 215 is connected to the transmission member 1 23 through a belt drive, and a driving wheel 2 213 is provided at the end of the output shaft of the motor 2 212, and the driving wheel 2 213 is also connected to the transmission member 2 214 through a belt drive, and the transmission member 2 214 is fixed to the end of the axle inside the bracket 3 26.
[0030] The flip plate 21 is a "cross" structure, and the peripheral side branches of the flip plate 21 and the micro-sensing gas rods 22 are clamped and cooperated with the photovoltaic glass.
[0031] The detailed supplements to the technical solution of the photovoltaic glass processing automatic flipping device are as follows:
[0032] In the conveying assembly 1, the frame 11 serves as the main frame of the entire device, and is used to support and fix other components. Conveyor belt 12 and conveyor belt 2 13 are respectively located at both ends of the frame 11, and are used to deliver the photovoltaic glass into and out of the flipping area. The hood 15 is fixed to the middle position of the lower side of the frame 11, and is used to cover and install the internal mechanism, and plays a role in dust prevention and safety protection. The pillar 17 and the base 18 together provide stable support for the entire device, and the support foot 19 is used to adjust the levelness of the entire device.
[0033] In the flip assembly 2, the flip plate 21 is in a "cross" shaped structure, which is used to support the photovoltaic glass and ensure its stability during the flipping process. The micro-sensing gas rod 22 is installed in the middle of the branch of the flip plate 21, which is used to sense the position of the photovoltaic glass and realize the clamping and releasing functions through air pressure control. The shaft passes through the middle of the flip plate 21 to ensure that it can rotate smoothly around the axis. The bearing seat is installed at both ends of the shaft and fixed on the inner side of the middle position of the frame 11 to ensure the smoothness of the rotation of the flip plate 21.
[0034] Transmission member 23 is fixed to the end of the shaft and connected to the output shaft of motor 211 through belt drive for transmitting power. The receiving wheel 29 is installed on the periphery of the flip plate 21 and is connected to bracket 1 24 to bracket 5 28 through the shaft, for supporting the flip plate 21 and ensuring its stability during rotation. The carrier belt 210 is coiled between the receiving wheels 29 and spaced apart from the flip plate 21, for guiding the photovoltaic glass to enter and leave the flip area.
[0035] When the photovoltaic glass reaches the flipping area, the micro-sensing gas rod 22 detects the photovoltaic glass and clamps it, and the motor 211 is connected to the transmission member 23 through the driving wheel 215 and the belt drive, driving the flip plate 21 to rotate 180° around the shaft. During the flipping process, the receiving wheel 29 and the carrier belt 210 ensure the smooth movement of the photovoltaic glass.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A photovoltaic glass processing automatic turning device, comprising a conveying assembly (1), and a turning assembly (2) mounted on the middle of the conveying assembly (1), characterized in that: The conveying assembly (1) comprises a frame (11), a conveyor belt 1 (12) and a conveyor belt 2 (13) symmetrically arranged at the ends of the frame (11), and a hood (15) fixed at the middle position of the lower side of the frame (11); The flip assembly (2) comprises a flip plate (21) rotatably arranged between a first conveyor belt (12) and a second conveyor belt (13), a micro-sensing gas rod (22) fixed to the middle of a branch of the flip plate (21), an axle rod passing through the middle of the flip plate (21), a transmission member (23) sleeved on the end of the axle rod, a receiving wheel (29) adapted to be installed on the periphery of the flip plate (21), and a carrier belt (210) passing between the receiving wheels (29).
2. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: The end of the shaft rod is fitted with a bearing seat, and the bearing seat is fixed inside the middle position of the frame (11).
3. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: A bracket 1 (24), a bracket 2 (25), a bracket 3 (26), a bracket 4 (27) and a bracket 5 (28) are fixed in sequence inside the hood (15); the bracket 1 (24), the bracket 2 (25), the bracket 3 (26), the bracket 4 (27) and the bracket 5 (28) are all connected to receiving wheels (29) through shaft rods; the carrier belts (210) wound between the receiving wheels (29) are parallel to each other, and the carrier belts (210) and the flip plate (21) are spaced apart from each other.
4. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: The inner wall of the hood (15) is fixed with a motor 1 (211) and a motor 2 (212) via a connecting piece; the end of the output shaft of the motor 1 (211) is provided with a driving wheel 1 (215); the driving wheel 1 (215) is connected to the transmission member 1 (23) via a belt drive; the end of the output shaft of the motor 2 (212) is provided with a driving wheel 2 (213); the driving wheel 2 (213) is also connected to the transmission member 2 (214) via a belt drive; the transmission member 2 (214) is fixed to the end of the shaft rod inside the bracket 3 (26).
5. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: The flip plate (21) is a "cross" structure, and the peripheral side branches of the flip plate (21) and the micro-sensing gas rods (22) are clamped and matched with the photovoltaic glass.
6. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: A support (17) is fixed to the end of the lower side of the frame (11), a base (18) is fixed to the bottom of the support (17), and a support foot (19) is fixed at the corner of the lower side of the base (18).
7. The photovoltaic glass processing automatic turning device according to claim 1, characterized in that: A baffle (14) is fixed on the upper side of the frame (11), and a protective plate (16) is fixed on the upper portion of the baffle (14) extending upward.