Dry powder discharging equipment of powder rolling equipment

By designing an automatic blanking device, the conveyor belt and scraper structure can achieve uniform and quantitative discharge of powder, which solves the problem that it is difficult to discharge evenly in the prior art, and improves the quality of the formed product and the operation efficiency of the equipment.

CN222794697UActive Publication Date: 2025-04-25XINGTAI NAKNOR TECH CO LTD
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Patent Information

Application Number
CN202421704624.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-25
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

In existing dry powder forming roller pressing equipment, it is difficult to evenly discharge the powder in the hopper, resulting in the width and thickness of the formed product's extreme sheets, which are not uniform, and cannot be used normally.

Method used

An automatic blanking device is designed, including a hopper, conveyor belt and scraper structure, to convey quantitative powder through the conveyor belt, and to achieve uniform and quantitative powder discharge using V-shaped scrapers and lifting components.

Benefits of technology

The uniform and quantitative conveying of powder is achieved, the time and labor of manual feeding is reduced, the quality of forming products is improved, the generation of waste is reduced, and the operation speed and working efficiency of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dry powder discharging equipment of powder rolling equipment, and belongs to the technical field of rolling equipment. The device comprises a hopper, a conveyor belt and a scraper structure, the conveyor belt is located under the discharge port of the hopper, and the height difference between the conveyor belt and the discharge port is larger than zero; the scraper blade structure comprises a V-shaped scraper blade located above the conveying belt, the tip end of the V-shaped scraper blade deviates from the moving direction of the conveying belt, and the tip end of the V-shaped scraper blade right faces a discharging port of the hopper. According to the utility model, the powder uniformly falls between the two rollers of the roller press, repeated manual feeding can be saved, the quality of a formed product is ensured after the powder uniformly falls, the generation of waste materials is greatly reduced, and meanwhile, the running speed of equipment can be increased, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller pressing equipment, in particular to a device for uniformly and quantitatively conveying powder materials by adding a layer of hopper, a scraper and an automatic belt device. Background Art

[0002] Dry powder is the main raw material for supercapacitors or dry electrodes. Roller pressing equipment for dry powder forming is one of the important processes. The main prerequisite for dry powder forming is that the powder in the roller pressing equipment can be evenly discharged in the hopper.

[0003] Dry powder is usually added manually in small amounts multiple times directly into the hopper, which is time-consuming and labor-intensive. In addition, the powder itself has a certain degree of adhesion. When a lot of powder is added to the hopper at the same time, it is easy to accumulate in the hopper and cannot be evenly discharged, resulting in the electrode being of different widths and thicknesses after the dry powder is formed, and the formed material cannot be used normally. Therefore, an automatic dropping device is needed to allow the powder to fall evenly and in small amounts into the lower hopper and enter the roller press through the lower hopper for forming. Utility Model Content

[0004] In view of the problems existing in the above-mentioned background technology, the utility model proposes an automatic dropping device, which enables powder materials to drop into a roller press in a quantitative and uniform manner.

[0005] The utility model adopts the following technical solutions to achieve the above technical effects:

[0006] A powder roller pressing device and dry powder feeding device, comprising a hopper and a conveyor belt, and also comprising a scraper structure; the conveyor belt is located directly below the hopper discharge port, and there is a height difference greater than zero between the conveyor belt and the conveyor belt;

[0007] The scraper structure comprises a V-shaped scraper located above the conveyor belt, the tip of the V-shaped scraper is away from the moving direction of the conveyor belt, and the tip of the V-shaped scraper is facing the discharge port of the hopper.

[0008] Furthermore, the scraper structure also includes a lifting assembly, which includes a lifting screw and a fixed frame; the fixed frame is located on one side of the conveyor belt, and includes two columns with vertical guide grooves and a top plate; the column is fixedly connected to the top plate located on the top thereof, and the two vertical guide grooves on the column are arranged oppositely; the lifting screw is located between the two columns, the bottom end of which is driven to rotate by the motor combination, and the top end is connected to the top plate bearing;

[0009] The lifting screw is provided with a moving block threadably connected thereto, and two sides of the moving block are constrained in corresponding vertical guide grooves; the V-shaped scraper is fixedly connected to the moving block and moves up and down with the moving block.

[0010] Furthermore, the two angled strips in the V-shaped scraper have an angle less than 90 degrees with the transmission direction of the conveyor belt.

[0011] Furthermore, it also includes a touch screen, a storage module and a control center; a drive module of the motor combination and a drive module of the conveyor belt motor;

[0012] The call port of the control center is connected to the storage module for calling the required information;

[0013] The input and output ports of the control center are connected to the touch screen to receive instructions and display information;

[0014] The driving port I of the control center is connected to the driving module of the motor combination, and is used to drive the motor combination to rotate;

[0015] The driving port II of the control center is connected to the driving module of the conveyor belt motor to drive the conveyor belt motor to rotate.

[0016] Furthermore, a powder receiving box is provided directly below the conveyor belt.

[0017] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0018] The utility model transmits the processed quantitative powder through the transmission belt, so that the powder falls evenly between the two rollers of the roller press, which can save labor for multiple feedings. After the powder falls evenly, the quality of the formed product is guaranteed, the generation of waste is greatly reduced, and the operating speed of the equipment is improved, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic cross-sectional structure diagram of an embodiment of the utility model;

[0020] Figure 2 A simplified diagram of an embodiment of the utility model;

[0021] Figure 3 for Figure 2 A top view of

[0022] Figure 4 It is a simplified structural diagram showing that the scraper section and the conveyor belt form an angle;

[0023] Figure 5 This is a schematic diagram of the structure of the lifting assembly of an embodiment of the utility model;

[0024] Figure 6 Schematic diagram of the internal structure of an embodiment of the utility model (without a lead screw).

[0025] Figure 7 Schematic diagram of the control principle of an embodiment of the utility model.

[0026] In the figure: 1. Hopper 2. Scraper structure 3. Conveyor belt 4. Material receiving box 5. Conveyor belt motor 2-1. Scraper section 6. Scraper fixing seat 7. Motor assembly 8. Vertical guide groove 9. Lifting screw 10. Top plate 11. Column 12. Moving block. DETAILED DESCRIPTION

[0027] Below, the utility model is further described in conjunction with the accompanying drawings.

[0028] Reference Figures 1 to 6 In this embodiment, the upper hopper No. 1 is installed on the conveyor belt and placed on the lower hopper; No. 2 is an adjustable scraper, which scrapes off excess non-powder on the conveyor belt through the adjustable scraper, and the amount of powder after passing through the scraper is uniformly quantitative powder. The distance between the scraper and the transmission belt is adjustable, and the amount of powder on the transmission belt can be changed by adjusting the height of the scraper; No. 3 is a transmission belt, and the powder falls onto the transmission belt through the upper hopper and is transported to the lower hopper through the conveyor belt; No. 4 is a material receiving box, and the excess material scraped off by the adjustable scraper is received by the material receiving box to prevent waste of powder; No. 5 is a motor reducer, which drives the transmission belt through the motor reducer to drive the powder to fall uniformly and quantitatively into the lower hopper; in this embodiment, the scraper is a V-shaped scraper, and the two strips in the angled shape in the V-shaped scraper have an angle less than 90 degrees with the transmission direction of the conveyor belt.

[0029] Working principle:

[0030] After the powder is manually added to the upper hopper, the powder falls onto the transmission belt. After adjusting the distance between the adjustable scraper and the transmission belt, the excess powder on the conveyor belt is hung off by the adjustable scraper. The remaining uniform and quantitative powder is transported to the lower hopper through the transmission belt, and then falls between the two rollers of the roller press to be rolled and formed. The running speed of the transmission belt can match the speed of the roller press and automatically adjust the speed, thereby automatically changing the amount of powder conveying.

[0031] In this embodiment, a lifting assembly is also provided for adjusting the height of the scraper blade. Figure 5 and Figure 6 The lifting assembly includes a lifting screw and a fixed frame; the fixed frame is located on one side of the conveyor belt, and includes two columns with vertical guide grooves and a top plate; the column is fixedly connected to the top plate located on the top thereof, and the two vertical guide grooves on the column are arranged oppositely; the lifting screw is located between the two columns, the bottom end of which is driven to rotate by a motor combination, and the top end is connected to the top plate bearing;

[0032] The lifting screw is provided with a moving block threadably connected thereto, and two sides of the moving block are constrained in corresponding vertical guide grooves; the V-shaped scraper is fixedly connected to the moving block and moves up and down with the moving block.

[0033] In this embodiment, a control system is also provided for adjusting the material discharge of the hopper, wherein the control center is implemented by FPGA, which is used to retrieve the parameters of the storage module and translate them into action instructions and send them to the corresponding drive module.

[0034] The storage module exists in the form of an Excel table, which records a variety of discharge parameters, including the parameters of the height of the lifting screw and the speed parameters of the conveyor belt motor;

[0035] The driving module of the motor combination is used to receive instructions from the control center and set the travel time of the motor combination;

[0036] The drive module of the transmission motor is used to receive the action instructions from the control center and set its travel speed.

[0037] The touch screen is used to select the material feeding parameters recorded in the storage module and send the issued instructions to the control center.

[0038] The call port of the control center is connected to the storage module for calling the required information;

[0039] The input and output ports of the control center are connected to the touch screen to receive instructions and display information;

[0040] The driving port I of the control center is connected to the driving module I of the motor combination, so as to drive the motor combination to rotate;

[0041] The driving port II of the control center is the driving module II of the conveyor motor, which is used to drive the conveyor motor to rotate.

[0042] In this embodiment, the transmission belt can be replaced by a uniform multi-stage hopper; the scraper can be increased by adding a cylinder to adjust the spacing.

[0043] It should be understood that the above description of the specific implementation methods of this patent is only an exemplary description listed to facilitate ordinary technicians in the field to understand the patent scheme, and does not imply that the scope of protection of this patent is limited to these individual examples. Ordinary technicians in this field can fully understand the technical scheme of this patent and, without any creative work, obtain more specific implementation methods by combining technical features, replacing some technical features, adding more technical features, etc. to the examples listed in this patent. All these specific implementation methods are within the scope of the claims of this patent. Therefore, these new specific implementation methods should also be within the scope of protection of this patent.

[0044] In addition, for the purpose of simplifying the description, this patent may not list some common specific implementation schemes, which are naturally conceivable to ordinary technicians in this field after understanding the technical solution of this patent. Obviously, these solutions should also be included in the scope of protection of this patent.

Claims

1. A powder roller pressing equipment and dry powder feeding equipment, comprising a hopper and a conveyor belt, characterized in that: It also includes a scraper structure; the conveyor belt is located directly below the hopper discharge port, and there is a height difference greater than zero between the two; The scraper structure comprises a V-shaped scraper located above the conveyor belt, the tip of the V-shaped scraper is away from the moving direction of the conveyor belt, and the tip of the V-shaped scraper is facing the discharge port of the hopper.

2. A powder roller pressing equipment and dry powder feeding equipment according to claim 1, characterized in that: The scraper structure also includes a lifting assembly, which includes a lifting screw and a fixed stand; the fixed stand is located on one side of the conveyor belt, and includes two columns with vertical guide grooves and a top plate; the column is fixedly connected to the top plate located on the top thereof, and the two vertical guide grooves on the column are arranged oppositely; the lifting screw is located between the two columns, the bottom end of which is driven to rotate by a motor assembly, and the top end is connected to the top plate bearing; The lifting screw is provided with a moving block threadably connected thereto, and two sides of the moving block are constrained in corresponding vertical guide grooves; the V-shaped scraper is fixedly connected to the moving block and moves up and down with the moving block.

3. The powder roller pressing equipment and dry powder feeding equipment according to claim 1 is characterized in that: The two strips in the V-shaped scraper blade have an angle less than 90 degrees with the transmission direction of the conveyor belt.

4. A powder roller pressing equipment and dry powder feeding equipment according to claim 2, characterized in that: It also includes a touch screen, a storage module and a control center; a drive module for the motor combination and a drive module for the conveyor belt motor; The call port of the control center is connected to the storage module for calling the required information; The input and output ports of the control center are connected to the touch screen to receive instructions and display information; The driving port I of the control center is connected to the driving module of the motor combination, and is used to drive the motor combination to rotate; The driving port II of the control center is connected to the driving module of the conveyor belt motor to drive the conveyor belt motor to rotate.

5. The powder roller pressing equipment and dry powder feeding equipment according to claim 1, characterized in that: A powder receiving box is also arranged directly below the conveyor belt.