High-temperature-resistant quick-dry spinning guide roller
By setting up a barrel air duct and a flow guide structure in the guide roller, and using active ventilation technology to remove heat and water vapor, the problem of traditional guide rollers being difficult to discharge due to accumulated heat and water vapor is solved, and efficient heat dissipation of the guide rollers and uniform drying of the fabric are achieved, improving the quality and performance of the finished product.
Patent Information
- Application Number
- CN202421511702.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional cloth guide rollers are prone to heat accumulation during high-speed operation or long-term use, affecting mechanical properties and stability. At the same time, high-temperature cloth guide rollers will cause uneven heating of the fabric, causing deformation, wrinkles or discoloration, and affecting the appearance quality and performance of the finished product. In addition, it is difficult for the solid guide roller to discharge water vapor generated during the fabric transmission process in the textile printing and dyeing process, causing the fabric plate to be firm and hardened, affecting the softness and comfort.
A guide roller with an active ventilation structure is designed, using a barrel air duct and a flow guide structure, which passes the heat generated by friction on the roller surface into the airflow belt away from the roller body through the air supply device, and allows the air to flow outward through the ventilation port and the air outlet to prevent the fabric from bonding and accelerate the dissipation of water vapor.
It effectively prevents heat accumulation in high temperature of guide rollers, increases the stability of use, ensures the appearance quality and performance of the fabric, and prevents the fabric board from hardening, improving the softness and comfort of the finished product.
Smart Images

Figure CN222794795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile equipment, in particular to a guide roller for high-temperature resistant quick-drying textiles. Background Art
[0002] Textile machinery is a kind of equipment used to process raw materials such as thread, silk, and hemp into silk thread and then weave it into cloth. As the core component of textile machinery, the cloth guide roller is mainly composed of the shaft head and the roller body. The roller body is mostly made of chrome-plated seamless steel pipe or stainless steel pipe to ensure its durability and smooth surface. During the weaving and dyeing process, the cloth guide roller guides the fabric to move along the predetermined path through the friction between its surface and the fabric. At the same time, the tension and direction of the fabric can be controlled by adjusting the speed and position to ensure the flatness and stability of the fabric.
[0003] Traditional cloth guide rollers are mostly solid structures. The heat generated when running at high speed or using for a long time is difficult to dissipate quickly, which causes volume heating of the roller, affecting its mechanical properties and stability. At the same time, the high temperature of the cloth guide roller is also easy to cause uneven heating of the contacted fabric, causing it to deform, wrinkle or discolor, thus affecting the appearance quality and performance of the finished product. In addition, in the textile printing and dyeing process, a large amount of water vapor is generated during the heating and drying process of the fabric. When the fabric is transmitted through the cloth guide roller, because the surface of the traditional solid cloth guide roller is tightly attached to the fabric, it is difficult for the water vapor to escape from the gap between the roller body and the fabric, causing the fabric to harden during the transmission process, thus affecting the softness and comfort of the finished product. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a high-temperature resistant quick-drying textile guide roller with an active ventilation structure in view of the deficiencies of the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A high temperature resistant quick-drying textile guide roller comprises a shaft head, an end cover and a roller body, and is characterized by:
[0007] A barrel-shaped air duct is coaxially provided in the roller body, and there are two end covers, which respectively cover the left and right ends of the barrel-shaped air duct. A first air supply device is provided between one of the end covers and the barrel-shaped air duct, and a flow guide structure is provided in the barrel-shaped air duct, which is connected to the roller body for heat conduction and cooperates with the first air supply device for heat dissipation;
[0008] The guide structure includes a support frame parallel to the radial section of the barrel-shaped air duct, and the support frame is provided with a plurality of equidistantly arranged side by side along the axial direction of the barrel-shaped air duct.
[0009] The support frame includes an integrally formed central portion and a heat-conducting branch pipe, wherein the central portion is arranged on the central axis of the barrel-shaped air duct, the heat-conducting branch pipes are radially distributed outwardly with the central portion as the center, and the other end of the heat-conducting branch pipes is fixedly connected outwardly to the peripheral wall of the barrel-shaped air duct;
[0010] A plurality of heat-bearing ring bodies with diameters decreasing from the outside to the inside are coaxially arranged in the barrel-shaped air duct, and the heat-conducting branch pipes of each supporting frame are fixedly connected to the heat-bearing ring body to introduce the heat of the roller surface into the heat-bearing ring body. A heat exchange area of the barrel-shaped air duct is formed between the inner and outer ring surfaces of adjacent heat-bearing ring bodies, and the air outlet end of the first air supply device is arranged toward the heat exchange area.
[0011] The technical problem to be solved by the utility model can be further achieved through the following steps: the end cover includes an outer side surface fixedly connected to the shaft head, and an inner side surface fixedly connected to the roller body, a connecting portion extending into the barrel-shaped air duct is fixedly provided on the inner side surface, a plurality of air inlets and outlets leading to the connecting portion are evenly distributed along the circumference on the end cover, and a filter plate for blocking fabric debris is provided on each air inlet and outlet.
[0012] The technical problem to be solved by the utility model can be further achieved through the following steps: the first air supply device is a first fan fixedly arranged in the connecting part of one of the end covers, and the wind wheel diameter of the first fan is not less than the diameter of the outermost heating ring body.
[0013] The technical problem to be solved by the utility model can be further achieved by the following steps: a second air supply device is provided between the other end cover and the barrel-shaped air duct, and the air inlet end of the second air supply device faces toward or away from the first air supply device.
[0014] The technical problem to be solved by the utility model can be further achieved through the following steps: the second air supply device is a second fan fixedly arranged in the other end cover connection part, the second fan is driven by a bidirectional motor, and the wind wheel diameter of the second fan is not less than the diameter of the outermost heating ring.
[0015] The technical problem to be solved by the utility model can be further achieved by the following steps: a plurality of air outlet holes are provided between the roller surface of the roller body and the peripheral wall of the barrel-shaped air duct, and the air outlet holes are evenly arranged along the circumference of the roller surface of the roller body.
[0016] The technical problem to be solved by the utility model can be further achieved through the following steps: a plurality of ventilation holes are provided on each heat laying ring body, and the ventilation holes are evenly arranged along the circumference of the ring surface of the corresponding heat laying ring body.
[0017] The technical problem to be solved by the utility model can be further achieved through the following steps: 10-15 support frames are provided, and one support frame is provided at each proximal end of the barrel-shaped air duct.
[0018] The technical problem to be solved by the utility model can be further achieved through the following steps: the number of the heat laying ring bodies is 5-10.
[0019] The technical problem to be solved by the utility model can be further achieved by the following steps: a centering shaft coincident with the central axis is arranged in the barrel-shaped air duct, and the central part of each mounting frame is fixedly connected as a whole through the centering shaft.
[0020] Compared with the prior art, the beneficial effects of the utility model are as follows: by arranging a barrel-shaped air duct in the guide roller and arranging a guide structure in the barrel-shaped air duct, the heat generated by the friction of the roller surface is carried away from the roller body through the airflow introduced by the air supply mechanism, effectively preventing the roller body from accumulating heat at high temperature, increasing its stability in use, and also ensuring the appearance quality and use performance of the fabric; by arranging vents and air outlets, the air flow in the barrel-shaped air duct can flow outward to the roller surface, effectively preventing the fabric from sticking, and at the same time accelerating the dissipation and volatilization of water vapor, thereby preventing the fabric from becoming compacted and hardened, and effectively improving the softness and comfort of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model;
[0022] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0023] Figure 3 This is a front cross-sectional view of working mode 1 of the utility model;
[0024] Figure 4 This is a front cross-sectional view of working mode 2 of the utility model;
[0025] Figure 5 This is a schematic diagram of the cooperation between the support frame, the heat laying ring and the roller surface of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the end cover and the first fan of the utility model;
[0027] Figure 3-4 The arrow in the figure indicates the direction of airflow;
[0028] In the figure: 1-shaft head; 2-end cover; 3-roller body; 4-barrel-shaped air duct; 5-support frame; 6-center part; 7-heat-conducting branch pipe; 8-heat-laying ring body; 9-air inlet and outlet; 10-filter plate; 11-first fan; 12-second fan; 13-air outlet; 14-centering shaft; 15-connecting part. DETAILED DESCRIPTION
[0029] The specific technical solutions of the present invention are further described below so that those skilled in the art can further understand the present invention, but it does not constitute a limitation on the rights thereof.
[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.
[0031] Please refer to Figure 1-6 A high-temperature resistant quick-drying textile guide roller comprises a shaft head 1, an end cover 2 and a roller body 3, wherein a barrel-shaped air duct 4 is coaxially provided in the roller body 3, wherein there are two end covers 2, which respectively cover the left and right ends of the barrel-shaped air duct 4, wherein a first air supply device is provided between one of the end covers 2 and the barrel-shaped air duct 4, and a flow guide structure which is connected to the roller body 3 for heat conduction and cooperates with the first air supply device for heat dissipation is provided in the barrel-shaped air duct 4;
[0032] The guide structure includes a support frame 5 parallel to the radial section of the barrel-shaped air duct 4, and the support frame 5 is provided with a plurality of equidistantly arranged side by side along the axial direction of the barrel-shaped air duct 4.
[0033] The support frame 5 includes an integrally formed central portion 6 and a heat-conducting branch pipe 7, the heat-conducting branch pipe 7 is preferably a copper pipe, the central portion 6 is arranged on the central axis of the barrel-shaped air duct, the heat-conducting branch pipe 7 is radially distributed outward with the central portion 6 as the center, and the other end of the heat-conducting branch pipe 7 is fixedly connected to the peripheral wall of the barrel-shaped air duct 4 outward;
[0034] A plurality of heat-bearing ring bodies 8 with diameters decreasing from the outside to the inside are coaxially arranged in the barrel-shaped air duct 4. The heat-conducting branch pipe 7 of each supporting frame 5 is fixedly connected to the heat-bearing ring body 8 to introduce the heat of the roller surface into the heat-bearing ring body 8. A heat exchange area of the barrel-shaped air duct 4 is formed between the inner and outer ring surfaces of adjacent heat-bearing ring bodies 8. The air outlet end of the first air supply device is arranged toward the heat exchange area.
[0035] The end cover 2 includes an outer side surface fixedly connected to the shaft head 1, and an inner side surface fixedly connected to the roller body 3, a connecting portion 15 extending into the barrel-shaped air duct 4 is fixedly provided on the inner side surface, a plurality of air inlets and outlets 9 leading to the connecting portion 15 are evenly distributed along the circumferential direction on the end cover 2, and a filter plate 10 for blocking fabric debris is provided on each air inlet and outlet 9.
[0036] The first air supply device is a first fan 11 fixedly arranged in the connection portion 15 of one of the end covers 2. To ensure a good airflow effect, the diameter of the wind wheel of the first fan 11 is not less than the diameter of the outermost heating ring 8. Figure 3-4 As shown, the first fan 11 is installed on the left side of the barrel-shaped air duct 4, and when started, it transports external air into the barrel-shaped air duct 4 from the left side.
[0037] A second air supply device is provided between the other end cover 2 and the barrel-shaped air duct 4, and the air inlet end of the second air supply device can be oriented toward or away from the first air supply device. Specifically, the second air supply device is a second fan 12 fixedly arranged in the connecting portion 15 of the other end cover 2, and the fan is driven by a bidirectional motor. Similarly, the diameter of the wind wheel of the second fan 12 is not less than the diameter of the outermost layer of the heat ring 8. Figure 3-4 As shown, the second fan 12 is installed on the right side of the barrel-shaped air duct 4, and its blade direction is the same as that of the first fan 11. When the two rotate in the same direction, the second fan 12 can strengthen the air flow inside the barrel-shaped air duct 4 and improve the heat dissipation effect; when the two rotate in the opposite direction, the second fan 12 can transport external air from the right side into the barrel-shaped air duct 4, strengthen the air outlet strength of the air outlet 13, and further improve the drying effect of the roller surface fabric.
[0038] A plurality of air outlet holes 13 are provided between the roller surface of the roller body 3 and the peripheral wall of the barrel-shaped air duct 4, and these air outlet holes 13 are evenly arranged along the circumference of the roller surface of the roller body 3. In this way, the air that has undergone heat exchange from the inside of the barrel-shaped air duct 4 can be evenly blown to the roller surface, thereby achieving uniform drying of the fabric. A plurality of ventilation holes (not shown) are provided on each heat-laying ring body 8, and the ventilation holes are evenly arranged along the circumference of the ring surface of the corresponding heat-laying ring body 8. In this way, the air is facilitated to circulate between the heat-laying ring bodies 8, further improving the heat dissipation effect.
[0039] There are 10-15 support frames 5, and one is provided at each proximal end of the barrel-shaped air duct 4. In this way, the strength of the roller body 3 is ensured, and the effective transfer of heat is ensured. There are 5-10 heat ring bodies 8, so that the distribution of the heat exchange area is more reasonable and the heat dissipation effect is more significant.
[0040] A centering shaft 14 coinciding with the central axis is arranged in the barrel-shaped air duct 4, and the central part 6 of each mounting frame is fixedly connected as a whole through the centering shaft 14. In this way, not only the overall strength of the roller body 3 is improved, but also the supporting frame 5 is more stable during the rotation process, thereby ensuring the smooth operation of the guide roller.
[0041] Working principle: The utility model is a guide roller for high temperature resistant quick-drying textile, including two working modes: heat dissipation and quick drying:
[0042] [Working mode 1] (Cooling mode)
[0043] like Figure 3 As shown, the first fan 11 and the second fan 12 are started, and the second fan 12 rotates in the same direction as the first fan 11. At this time, external air enters the barrel-shaped air duct 4 from the air inlet and outlet 9 of the left end cover 2, passes through the heat exchange area for heat exchange, and is discharged from the air inlet and outlet 9 of the right end cover 2, taking out the heat from the roller surface; during the air flow, part of the gas escapes to the roller surface through the air outlet, and an air film can be formed between the roller surface and the fabric, effectively preventing the fabric from sticking.
[0044] [Working mode 2] (Quick drying mode)
[0045] like Figure 4 As shown, the first fan 11 and the second fan 12 are started, and the second fan 12 rotates in the opposite direction to the first fan 11. At this time, external air enters the barrel-shaped air duct 4 from the air inlet and outlet 9 of the left and right end covers 2 respectively. After convection occurs in the middle of the barrel-shaped air duct 4, most of the air is discharged from the air outlet 13 on the roller surface, which directly enhances the air outlet intensity of the air outlet 13 and further improves the drying effect of the fabric on the roller surface.
[0046] The utility model provides a barrel-shaped air duct 4 in the guide roller and a flow guide structure in the barrel-shaped air duct 4, so that the heat generated by the friction of the roller surface is taken away from the roller body 3 through the air flow introduced by the air supply mechanism, effectively preventing the roller body 3 from accumulating heat at high temperature, increasing its stability in use, and ensuring the appearance quality and use performance of the fabric; by providing vents and air outlets, the air flow in the barrel-shaped air duct 4 can flow outward to the roller surface, effectively preventing the fabric from sticking, and at the same time accelerating the evaporation and volatilization of water vapor, thereby preventing the fabric from becoming hardened and hardened, and effectively improving the softness and comfort of the finished product.
[0047] Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A high temperature resistant quick-drying textile guide roller, comprising a shaft head, an end cover and a roller body, characterized in that: A barrel-shaped air duct is coaxially provided in the roller body, and there are two end covers, which respectively cover the left and right ends of the barrel-shaped air duct. A first air supply device is provided between one of the end covers and the barrel-shaped air duct, and a flow guide structure is provided in the barrel-shaped air duct, which is connected to the roller body for heat conduction and cooperates with the first air supply device for heat dissipation; The guide structure includes a support frame parallel to the radial section of the barrel-shaped air duct, and the support frame is provided with a plurality of equidistantly arranged side by side along the axial direction of the barrel-shaped air duct. The support frame includes an integrally formed central portion and a heat-conducting branch pipe, wherein the central portion is arranged on the central axis of the barrel-shaped air duct, the heat-conducting branch pipes are radially distributed outwardly with the central portion as the center, and the other end of the heat-conducting branch pipes is fixedly connected outwardly to the peripheral wall of the barrel-shaped air duct; A plurality of heat-bearing ring bodies with diameters decreasing from the outside to the inside are coaxially arranged in the barrel-shaped air duct, and the heat-conducting branch pipes of each supporting frame are fixedly connected to the heat-bearing ring body to introduce the heat of the roller surface into the heat-bearing ring body. A heat exchange area of the barrel-shaped air duct is formed between the inner and outer ring surfaces of adjacent heat-bearing ring bodies, and the air outlet end of the first air supply device is arranged toward the heat exchange area.
2. The high temperature resistant quick-drying textile guide roller according to claim 1, characterized in that: The end cover includes an outer side surface fixedly connected to the shaft head, and an inner side surface fixedly connected to the roller body. A connecting portion extending into the barrel-shaped air duct is fixedly provided on the inner side surface. A plurality of air inlets and outlets leading to the connecting portion are evenly distributed along the circumference of the end cover, and a filter plate for blocking fabric debris is provided on each air inlet and outlet.
3. The high temperature resistant quick-drying textile guide roller according to claim 2, characterized in that: The first air supply device is a first fan fixedly arranged in the connecting portion of one of the end covers, and the diameter of the wind wheel of the first fan is not less than the diameter of the outermost heating ring body.
4. The high temperature resistant quick-drying textile guide roller according to claim 2, characterized in that: A second air supply device is provided between the other end cover and the barrel-shaped air duct, and an air inlet end of the second air supply device faces toward or away from the first air supply device.
5. The high temperature resistant quick-drying textile guide roller according to claim 4, characterized in that: The second air supply device is a second fan fixedly arranged in the other end cover connection part, the second fan is driven by a bidirectional motor, and the diameter of the wind wheel of the second fan is not less than the diameter of the outermost heating ring body.
6. The high temperature resistant quick-drying textile guide roller according to claim 1, characterized in that: A plurality of air outlet holes are arranged between the roller surface of the roller body and the peripheral wall of the barrel-shaped air duct, and the air outlet holes are evenly arranged along the circumference of the roller surface of the roller body.
7. The high temperature resistant quick-drying textile guide roller according to claim 6, characterized in that: A plurality of ventilation holes are arranged on each heat laying ring body, and the ventilation holes are evenly arranged along the circumference of the ring surface of the corresponding heat laying ring body.
8. The high temperature resistant quick-drying textile guide roller according to claim 1, characterized in that: There are 10-15 support frames, and one support frame is provided at each proximal end of the barrel-shaped air duct.
9. The high temperature resistant quick-drying textile guide roller according to claim 1, characterized in that: The number of the heat laying ring bodies is 5-10.
10. The high temperature resistant quick-drying textile guide roller according to claim 1, characterized in that: A centering shaft coincident with the central axis is arranged in the barrel-shaped air duct, and the central part of each mounting frame is fixedly connected as a whole through the centering shaft.