Bracket for cable and wire production and manufacturing
By designing a cable wire production bracket that includes tension adjustment, lifting adjustment and transverse movement mechanism, the problem of the inability to adjust the cable tension, height and transverse position in the prior art is solved, and the production efficiency and product quality are improved, and the operation difficulty and labor intensity are reduced.
Patent Information
- Application Number
- CN202421410492.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the prior art, cable and wire production devices cannot adjust the tension, height and lateral position of the cable according to production needs, resulting in low production efficiency, unstable product quality, and the lack of automated adjustment mechanisms increases operational difficulty and labor intensity.
A bracket for manufacturing cable wires including a tension adjustment mechanism, a lifting adjustment mechanism and a transverse movement mechanism is designed. The tension adjustment mechanism realizes automatic adjustment of cable tension through the coordination of the electric push rod and the roller. The lifting adjustment mechanism realizes the adjustment of cable height through the coordination of the lift pipe and the sleeve. The transverse mechanism realizes accurate adjustment of the lateral position of the cable through the coordination of the motor, the lead screw and the threaded block.
It realizes flexible adjustment of cable tension, height and lateral position, improves production efficiency and product quality, reduces operation difficulty and labor intensity, and enhances the automation level and flexibility of the device.
Smart Images
Figure CN222794847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production brackets, and more specifically, to a bracket for producing cables and wires. Background Art
[0002] A gear production plating device is a device specially used for surface treatment in the gear manufacturing process. Plating is a process of forming one or more layers of protective or decorative coatings on the metal surface, which can improve the wear resistance, corrosion resistance and service life of the gear.
[0003] In the existing technology, firstly, some devices are unable to adjust the tension of the cable according to production needs, which may cause the cable to be too loose or too tight, affecting product quality. Manually adjusting the tension is time-consuming and labor-intensive, and the lack of an automated adjustment mechanism will reduce production efficiency. The operator needs to manually adjust the tension, which increases the difficulty and labor intensity of the operation. Secondly, some devices are unable to adjust the height of the cable according to different production requirements, which limits the flexibility of the production line. The cable height is fixed, which may cause the cable to be unstable during operation, affecting production quality. If the height needs to be adjusted, it may be necessary to stop the machine for manual adjustment, which increases maintenance costs and production interruption time. Finally, some devices are unable to adjust the lateral position of the cable, which limits the layout and adjustment capabilities of the production line. When the cable position needs to be adjusted, the lack of a lateral movement mechanism will result in inflexible operation and affect production efficiency. Manually adjusting the lateral position of the cable may pose a safety risk, and the lack of automated adjustment of the lateral movement mechanism will increase the safety risk of the operator. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the problems existing in the prior art, the utility model provides a bracket for the production and manufacturing of cables and wires to solve the technical problems mentioned in the background technology, such as the inability to adjust the tension of the cables according to production needs and the inability to adjust the height of the cables according to different production requirements.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bracket for the production and manufacturing of cables and wires, comprising a tension adjustment mechanism, a lifting and adjusting mechanism and a transverse movement mechanism, the tension adjustment mechanism comprising a tension adjustment frame, a motion groove, a tension adjustment shaft, a roller, a cross plate and an electric push rod, the motion groove is arranged on the inner side surface of the tension adjustment frame, the rollers are arranged on the two end sides of the tension adjustment shaft, and the rollers are arranged in the motion groove to cooperate with the directional guide arrangement, the cross plate is arranged on the tension adjustment frame, and one end of the electric push rod is mounted on the cross plate, and the tension adjustment shaft is matched with the other end of the electric push rod. The lifting and adjusting mechanism comprises a support frame, a sleeve, a lifting tube, an adjustment hole, a locking bolt and an upper support plate, the support frame is arranged on the side surface of the sleeve, the lifting tube is sleeved inside the sleeve, a plurality of groups of adjustment holes are arranged on the sides of the sleeve and the lifting tube, and the locking bolt can pass through the adjustment hole to fix the lifting tube on the lifting tube, and the upper support plate is installed on the top end surface of the lifting tube.
[0008] The utility model is further configured as follows: the transverse movement mechanism includes a first motor, a lead screw, a threaded block, a transverse movement plate, a guide rail, a transverse movement platform and a guide block; the first motor is mounted on the side of the transverse movement platform, the lead screw is arranged on the transverse movement platform, and the output end of the first motor is connected with the lead screw, the threaded block is mounted on the bottom end face of the transverse movement plate, and the threaded block is arranged on the lead screw, the guide block is arranged at the bottom of the transverse movement plate, the guide rail is arranged on the top end face of the transverse movement platform, the tension adjustment frame is arranged on the top end face of the transverse movement plate, and the transverse movement platform is mounted on the top end face of the upper support plate.
[0009] The utility model is further configured such that a guide groove is provided on the bottom end surface of the guide block, and a guide rail can be embedded in the guide groove to cooperate with a directional guide arrangement, and the guide rail and the guide block ensure accurate guidance and positioning of the transverse moving plate during movement.
[0010] The utility model is further configured such that a mounting plate is connected to the top of the tension adjustment frame, and a second motor is cooperatively provided on the side of the mounting plate. The configuration of the mounting plate and the second motor provides additional installation space and adjustment capability.
[0011] The utility model is further configured such that the output end of the second motor is connected to a rotating rod, and a rotating sleeve is provided on the rotating rod, and the rotating rod and the rotating sleeve realize the rotation of the cable shaft, which is convenient for winding or other operations of the cable.
[0012] The utility model is further configured such that a clamping roller member and a guide shaft are respectively installed at both ends of the tension adjustment frame, and the clamping roller member and the guide shaft are used to clamp and guide the cable to ensure its correct path during the production process.
[0013] The utility model is further configured such that a cable shaft is provided on the rotating sleeve, and the cable passes through the clamping roller member, the tension adjustment mechanism and the guide shaft in sequence, and is further led to the rotating sleeve to form the cable shaft, and the cable shaft serves as the winding center of the cable to achieve neat storage of the cable.
[0014] The utility model is further configured such that the lifting and lowering adjustment mechanism is symmetrically arranged on the bottom end surface of the upper support plate, and the bottom end surface of the support frame is provided with a bottom plate, which provides a stable supporting foundation for the entire device.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a bracket for manufacturing cables and wires, which has the following beneficial effects:
[0017] The utility model is provided with a tension adjustment mechanism, which can accurately adjust the tension of the cable through the cooperation of the electric push rod and the roller, thereby ensuring the stability and uniformity of the cable during the production process, and providing a directional guiding mechanism to ensure the smooth movement and precise positioning of the tension adjustment shaft, so that the tension adjustment mechanism can realize automatic control, improve production efficiency and reduce labor intensity. The connection method of the tension adjustment shaft and the electric push rod enables the tension to be adjusted according to different production needs.
[0018] The utility model is provided with a lifting and adjusting mechanism. Through the cooperation of the lifting tube and the sleeve, the height of the cable in the production process can be adjusted to adapt to different production processes, ensure that the lifting tube is stably fixed in the required position, avoid displacement during operation, provide stable support for the entire device, ensure the stability and durability of the device, and serve as the top support of the lifting and adjusting mechanism, provide an installation platform for the tension adjustment frame and the transverse movement mechanism.
[0019] The utility model is provided with a transverse movement mechanism, which realizes precise transverse movement of the transverse movement plate through the cooperation of the first motor, the lead screw and the threaded block, adapts to the production needs of different positions, ensures the precise guidance and positioning of the transverse movement plate during the movement, improves the accuracy of operation, provides additional installation space and adjustment capabilities, enhances the flexibility and versatility of the device, realizes the rotation of the cable shaft, and facilitates the winding and operation of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the present utility model when it is not in use;
[0021] Figure 2 It is a structural schematic diagram of the lifting and lowering adjustment mechanism in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the transverse movement mechanism in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the tension adjustment mechanism in the utility model;
[0024] Figure 5 It is a structural schematic diagram of a local tension adjustment mechanism in the utility model.
[0025] In the figure: 1. tension adjustment frame; 2. moving groove; 3. tension adjustment shaft; 4. roller; 5. cross plate; 6. electric push rod; 7. support frame; 8. sleeve; 9. lifting tube; 10. adjustment hole; 11. locking bolt; 12. upper support plate; 13. first motor; 14. lead screw; 15. threaded block; 16. transverse plate; 17. guide rail; 18. transverse platform; 19. guide block; 20. guide groove; 21. mounting plate; 22. second motor; 23. rotating rod; 24. rotating sleeve; 25. clamping roller member; 26. guide shaft; 27. cable shaft; 28. bottom plate. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5, a bracket for manufacturing cables and wires, including a tension adjustment mechanism, a lifting adjustment mechanism and a transverse movement mechanism, the tension adjustment mechanism including a tension adjustment frame 1, a motion groove 2, a tension adjustment shaft 3, a roller 4, a cross plate 5 and an electric push rod 6, the motion groove 2 is arranged on the inner side of the tension adjustment frame 1, the roller 4 is arranged on the two end sides of the tension adjustment shaft 3, and the roller 4 is arranged in the motion groove 2 to cooperate with the directional guide arrangement, the cross plate 5 is arranged on the tension adjustment frame 1, and one end of the electric push rod 6 is installed on the cross plate 5, and the tension adjustment shaft 3 is matched with the other end of the electric push rod 6. The lifting adjustment mechanism includes a support frame 7, a sleeve 8, a lifting tube 9, an adjustment hole 10, a locking bolt 11 and an upper support plate 12, the support frame 7 is arranged on the side of the sleeve 8, the lifting tube 9 is sleeved inside the sleeve 8, and multiple groups of adjustment holes 10 are arranged on the sides of the sleeve 8 and the lifting tube 9, and the locking bolt 11 can pass through the adjustment hole 10 to fix the lifting tube 9 on the lifting tube 9, and the upper support plate 12 is installed on the top end surface of the lifting tube 9.
[0030] In this embodiment, when it is convenient to adjust the cable tension at this time, the control system sends a signal to the electric push rod 6, and the electric push rod 6 generates a thrust or a pull according to the signal requirements. The thrust or the pull of the electric push rod 6 is transmitted to the tension adjustment shaft 3 through the connection, pushing or pulling the tension adjustment shaft 3 to move in the motion groove 2, and the roller 4 rolls in the motion groove 2 to guide the movement of the tension adjustment shaft 3 to ensure that it moves smoothly and accurately to a new position. When the tension adjustment shaft 3 moves to the target position, the electric push rod 6 stops moving, and the cable tension reaches the set value. The locking bolt 11 is used to fix the position of the lifting tube 9 in the sleeve 8. When the height needs to be adjusted, the locking bolt 11 is removed so that the lifting tube 9 can move. The operator selects a suitable adjustment hole according to production needs, and moves the lifting tube 9 to a new position manually or mechanically. Once the lifting tube 9 moves to the target height, the locking bolt 11 passes through the adjustment hole again to fix the lifting tube 9 in the new position. The upper support plate 12 is installed on the top end surface of the lifting tube 9 to provide support and stability for the cable.
[0031] The transverse movement mechanism includes a first motor 13, a lead screw 14, a threaded block 15, a transverse plate 16, a guide rail 17, a transverse platform 18 and a guide block 19. The first motor 13 is installed on the side of the transverse platform 18, the lead screw 14 is arranged on the transverse platform 18, and the output end of the first motor 13 is connected with the lead screw 14, the threaded block 15 is installed on the bottom end surface of the transverse plate 16, and the threaded block 15 is arranged on the lead screw 14, the guide block 19 is arranged at the bottom of the transverse plate 16, the guide rail 17 is arranged on the top end surface of the transverse platform 18, the tension adjustment frame 1 is arranged on the top end surface of the transverse plate 16, and the transverse platform 18 is installed on the top end surface of the upper support plate 12.
[0032] In this embodiment, the control system sends a signal to the first motor 13 to prepare to drive the transverse mechanism. The first motor 13 starts to rotate according to the control signal, and its output end is connected to the lead screw 14, which rotates accordingly. The threaded block 15 is installed on the bottom end surface of the transverse plate 16 and cooperates with the thread on the lead screw 14. The rotation of the lead screw 14 drives the threaded block 15 to move, so that the transverse plate 16 moves laterally along the guide rail 17. The guide block 19 at the bottom of the transverse plate 16 cooperates with the guide rail 17 at the top of the transverse platform 18 to ensure the precise guidance and positioning of the transverse plate 16 during transverse movement. Since the tension adjustment frame 1 is arranged on the top end surface of the transverse plate 16, the movement of the transverse plate 16 will cause the tension adjustment frame 1 to move synchronously, thereby adjusting the lateral position of the cable.
[0033] See also Figure 1-5 , as a supplementary implementation method of a bracket for manufacturing cables and wires for a tension adjustment mechanism, a lifting adjustment mechanism and a lateral movement mechanism: a guide groove 20 is provided on the bottom end face of the guide block 19, and the guide rail 17 can be embedded in the guide groove 20 to cooperate with the directional guide setting, a mounting plate 21 is connected to the top of the tension adjustment frame 1, and a second motor 22 is provided on the side of the mounting plate 21, a rotating rod 23 is connected to the output end of the second motor 22, and a rotating sleeve 24 is provided on the rotating rod 23, a clamping roller member 25 and a guide shaft 26 are respectively installed at both ends of the tension adjustment frame 1, a cable shaft 27 is provided on the rotating sleeve 24, and the cable passes through the clamping roller member 25, the tension adjustment mechanism and the guide shaft 26 in turn, and is further led to the rotating sleeve 24 to form the cable shaft 27, the lifting adjustment mechanism is symmetrically arranged on the bottom end face of the upper support plate 12, and a bottom plate 28 is provided on the bottom end face of the support frame 7.
[0034] More specifically, the cable passes through the clamping roller member 25, the tension adjustment mechanism and the guide shaft 26 in sequence, and is finally led to the cable shaft 27 on the rotating sleeve 24. The operator adjusts the tension of the cable through the tension adjustment mechanism as needed, and adjusts the height of the cable through the lifting adjustment mechanism to adapt to different production needs. The operator adjusts the lateral position of the cable through the transverse movement mechanism to adapt to different production layouts. The second motor 22 drives the rotating rod 23 and the rotating sleeve 24 to rotate the cable shaft 27 to complete the winding or other operations of the cable.
[0035] In summary, when the overall equipment is in use or running: when the tension adjustment mechanism needs to be operated, it is convenient to adjust the cable tension at this time, the control system sends a signal to the electric push rod 6, and the electric push rod 6 generates a thrust or a pull according to the signal requirements. The thrust or the pull of the electric push rod 6 is transmitted to the tension adjustment shaft 3 through the connection, pushing or pulling the tension adjustment shaft 3 to move in the motion groove 2, and the roller 4 rolls in the motion groove 2 to guide the movement of the tension adjustment shaft 3, ensuring that it moves smoothly and accurately to the new position. When the tension adjustment shaft 3 moves to the target position, the electric push rod 6 stops moving and the cable tension reaches the set value.
[0036] When the lifting and adjusting mechanism needs to be operated, the locking bolt 11 is used to fix the position of the lifting tube 9 in the sleeve 8. When the height needs to be adjusted, the locking bolt 11 is removed so that the lifting tube 9 can move. The operator selects a suitable adjustment hole according to production needs and moves the lifting tube 9 to a new position manually or mechanically. Once the lifting tube 9 moves to the target height, the locking bolt 11 passes through the adjustment hole again to fix the lifting tube 9 in the new position. The upper support plate 12 is installed on the top end surface of the lifting tube 9 to provide support and stability for the cable.
[0037] When the position of the cable needs to be adjusted, the control system sends a signal to the first motor 13 to prepare to drive the transverse mechanism. The first motor 13 starts to rotate according to the control signal, and its output end is connected to the lead screw 14, which rotates accordingly. The threaded block 15 is installed on the bottom end face of the transverse plate 16 and cooperates with the thread on the lead screw 14. The rotation of the lead screw 14 drives the threaded block 15 to move, so that the transverse plate 16 moves laterally along the guide rail 17. The guide block 19 at the bottom of the transverse plate 16 cooperates with the guide rail 17 at the top of the transverse platform 18 to ensure the precise guidance and positioning of the transverse plate 16 during transverse movement. Since the tension adjustment frame 1 is arranged on the top end face of the transverse plate 16, the movement of the transverse plate 16 will cause the tension adjustment frame 1 to move synchronously, thereby adjusting the transverse position of the cable.
[0038] The cable passes through the clamping roller 25, the tension adjustment mechanism and the guide shaft 26 in sequence, and is finally led to the cable shaft 27 on the rotating sleeve 24. The operator adjusts the tension of the cable through the tension adjustment mechanism as needed, and adjusts the height of the cable through the lifting adjustment mechanism to adapt to different production needs. The operator adjusts the lateral position of the cable through the transverse movement mechanism to adapt to different production layouts. The second motor 22 drives the rotating rod 23 and the rotating sleeve 24 to rotate the cable shaft 27 to complete the winding or other operations of the cable.
[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A bracket for manufacturing cables and wires, comprising a tension adjustment mechanism, a lifting adjustment mechanism and a lateral movement mechanism, characterized in that: The tension adjustment mechanism comprises a tension adjustment frame (1), a motion groove (2), a tension adjustment shaft (3), a roller (4), a cross plate (5) and an electric push rod (6), wherein the motion groove (2) is arranged on the inner side surface of the tension adjustment frame (1), the roller (4) is arranged on the side surfaces of both ends of the tension adjustment shaft (3), and the roller (4) is arranged in the motion groove (2) to cooperate with a directional guide arrangement, the cross plate (5) is arranged on the tension adjustment frame (1), and one end of the electric push rod (6) is mounted on the cross plate (5), and the tension adjustment shaft (3) and the other end of the electric push rod (6) are matched. The lifting and adjusting mechanism comprises a support frame (7), a sleeve (8), a lifting tube (9), an adjustment hole (10), a locking bolt (11) and an upper support plate (12); the support frame (7) is arranged on the side of the sleeve (8); the lifting tube (9) is sleeved inside the sleeve (8); a plurality of groups of adjustment holes (10) are arranged on the sides of the sleeve (8) and the lifting tube (9); the locking bolt (11) can pass through the adjustment hole (10) to fix the lifting tube (9) on the lifting tube (9); and the upper support plate (12) is installed on the top end surface of the lifting tube (9).
2. A bracket for manufacturing cables and wires according to claim 1, characterized in that: The transverse movement mechanism comprises a first motor (13), a lead screw (14), a threaded block (15), a transverse movement plate (16), a guide rail (17), a transverse movement platform (18) and a guide block (19), wherein the first motor (13) is mounted on a side of the transverse movement platform (18), the lead screw (14) is arranged on the transverse movement platform (18), and the output end of the first motor (13) is connected to the lead screw (14), the threaded block (15) is mounted on the bottom end surface of the transverse movement plate (16), and the threaded block (15) is arranged on the lead screw (14), the guide block (19) is arranged at the bottom of the transverse movement plate (16), the guide rail (17) is arranged on the top end surface of the transverse movement platform (18), the tension adjustment frame (1) is arranged on the top end surface of the transverse movement plate (16), and the transverse movement platform (18) is mounted on the top end surface of the upper support plate (12).
3. A bracket for manufacturing cables and wires according to claim 2, characterized in that: A guide groove (20) is provided on the bottom end surface of the guide block (19), and the guide rail (17) can be embedded in the guide groove (20) to cooperate with the directional guide arrangement.
4. The bracket for manufacturing cables and wires according to claim 1 is characterized by: A mounting plate (21) is connected to the top of the tension adjustment frame (1), and a second motor (22) is cooperatively provided on the side of the mounting plate (21).
5. A bracket for manufacturing cables and wires according to claim 4, characterized in that: The output end of the second motor (22) is connected to a rotating rod (23), and a rotating sleeve (24) is provided on the rotating rod (23).
6. A bracket for manufacturing cables and wires according to claim 5, characterized in that: A pressing roller component (25) and a guide shaft (26) are respectively installed at both ends of the tension adjustment frame (1).
7. A bracket for manufacturing cables and wires according to claim 6, characterized in that: The rotating sleeve (24) is provided with a cable shaft (27), and the cable passes through the pressing roller member (25), the tension adjustment mechanism and the guide shaft (26) in sequence, and is further guided to the rotating sleeve (24) to form the cable shaft (27).
8. The bracket for manufacturing cables and wires according to claim 1, characterized in that: The lifting and lowering adjustment mechanism is symmetrically arranged on the bottom end surface of the upper support plate (12), and the bottom end surface of the support frame (7) is provided with a bottom plate (28).