Double-station take-up reel changing device

By designing a double-station wire-release disk replacement device, using components such as fixtures, material replacement mechanisms, and the automated material replacement process is realized, which solves the problem of manual operation of the existing disk replacement device and improves the operating efficiency and convenience.

CN222794873UActive Publication Date: 2025-04-25SUZHOU YUSHENG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202421716545.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing disc changer device requires manual operation during use, which is very inconvenient during use.

Method used

A double-station wire-release disk replacement device is designed, including a fixing frame, a feeding frame, a processing device, a feeding plate and a fixing plate. A material replacement mechanism is set up. Through guide rails, transmission wheels, mobile blocks, electric telescopic rods, connecting blocks, brackets, servos, gyroscope sensors and rubber pads, an automated material replacement process is realized.

Benefits of technology

It solves the problem that existing disk changing devices require manual operation, realizes a more convenient material changing process, and improves operating efficiency and convenience of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-station take-up reel changing device which comprises a fixing frame, a discharging frame, machining devices, a discharging plate and a fixing plate, the discharging plate is fixedly connected to the right side of the fixing frame, the machining devices are fixedly connected to the two sides of the rear side of the fixing frame, and the discharging plate is fixedly connected to the bottom of the right side of the fixing frame. By arranging the fixing frame, the material placing frame, the material placing plate, the processing device and the fixing plate can be supported and fixed, the material placing frame can be used for placing unprocessed materials, the material placing plate can be used for placing processed materials, the processing device can be used for processing the materials, and the fixing plate can be used for fixing the material changing mechanism. And the material changing mechanism can change materials for the two processing devices, so that the problems that an existing disc changing device needs to be manually operated during use and is very inconvenient to use are solved, and the disc changing device has the advantage of being more convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-station wire taking-up and reel changing, in particular to a double-station wire taking-up and reel changing device. Background Art

[0002] In the production of rubber products or other insulating wires, I-shaped reels are mostly used to collect the processed wires. When the I-shaped reel is full, the machine needs to be stopped and wait for manual operation to replace the full and empty reels of the I-shaped reel.

[0003] The existing disk changing device needs to be operated manually during use, which is very inconvenient. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the purpose of the utility model is to provide a double-station wire taking-up and reel-changing device, which has the advantage of being more convenient to use and solves the problem that the existing reel-changing device needs to be manually operated during use and is very inconvenient during use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: including a fixed frame, a discharge frame, a processing device, a discharge plate and a fixed plate, the discharge plate is fixedly connected to the right side of the fixed frame, the processing device is fixedly connected to both sides of the rear side of the fixed frame, the discharge plate is fixedly connected to the bottom of the right side of the fixed frame, the fixed plate is fixedly connected to the bottom of the rear side of the fixed frame, and the front side of the fixed plate is fixedly connected with a material changing mechanism.

[0006] As a preferred embodiment of the utility model, the material changing mechanism includes a guide rail, which is fixedly connected to the front side of the fixed plate, the guide rail is fixedly connected to the front side of the fixed plate, a moving block is provided on the front side of the fixed plate, and a driving device is fixedly connected to the rear side of the moving block.

[0007] As a preferred embodiment of the utility model, the output end of the driving device is fixedly connected to a transmission wheel, and the transmission wheel is movably connected to the surface of the guide rail.

[0008] As a preferred embodiment of the utility model, an electric telescopic rod is fixedly connected to the front side of the moving block.

[0009] As a preferred embodiment of the utility model, the top of the electric telescopic rod is fixedly connected to a connecting block, and the top of the connecting block is movably connected to a bracket.

[0010] As a preferred embodiment of the present invention, a steering gear is fixedly connected to the front side of the connecting block, and an output end of the steering gear is fixedly connected to the bracket.

[0011] As a preferred embodiment of the present invention, a gyroscope sensor is fixedly connected to the inner wall of the bracket.

[0012] As a preferred embodiment of the present invention, a rubber pad is fixedly connected to the top of the bracket.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model can support and fix the material discharging rack, the material discharging plate, the processing device and the fixed plate by arranging a fixed frame. The material discharging rack can place unprocessed materials, the material discharging plate can place processed materials, the processing device can process materials, the fixed plate can fix the material changing mechanism, and the material changing mechanism can change materials for two processing devices, thereby solving the problem that the existing disc changing device needs to be manually operated during use and is very inconvenient during use, and has the advantage of being more convenient to use.

[0015] 2. The utility model provides a material changing mechanism, and the guide rail can limit the transmission wheel, and the driving device can drive the transmission wheel to rotate, and the transmission wheel drives the moving block to move on the guide rail.

[0016] 3. The utility model can drive the moving block to move left and right on the guide rail by arranging a transmission wheel, which can be more convenient when changing materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional explosion structure of the mobile block of the utility model;

[0019] Figure 3 The utility model is Figure 2 Enlarged structural diagram at A in the middle.

[0020] In the figure: 1. fixed frame; 2. unloading frame; 3. processing device; 4. unloading plate; 5. fixed plate; 6. material changing mechanism; 61. guide rail; 62. moving block; 63. driving device; 7. transmission wheel; 8. electric telescopic rod; 9. connecting block; 10. bracket; 11. steering gear; 12. gyro sensor; 13. rubber pad. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 3As shown, the utility model includes a fixed frame 1, a discharge frame 2, a processing device 3, a discharge plate 4 and a fixed plate 5. The discharge plate 4 is fixedly connected to the right side of the fixed frame 1, the processing device 3 is fixedly connected to both sides of the rear side of the fixed frame 1, the discharge plate 4 is fixedly connected to the bottom of the right side of the fixed frame 1, the fixed plate 5 is fixedly connected to the bottom of the rear side of the fixed frame 1, and the front side of the fixed plate 5 is fixedly connected with a material changing mechanism 6.

[0023] refer to Figure 2 The material changing mechanism 6 includes a guide rail 61, which is fixedly connected to the front side of the fixed plate 5. The guide rail 61 is fixedly connected to the front side of the fixed plate 5. A moving block 62 is provided on the front side of the fixed plate 5, and a driving device 63 is fixedly connected to the rear side of the moving block.

[0024] As a technical optimization solution of the utility model, by setting the material changing mechanism 6, the guide rail 61 can limit the transmission wheel 7, the driving device 63 can drive the transmission wheel 7 to rotate, and the transmission wheel 7 drives the moving block 62 to move on the guide rail 61.

[0025] refer to Figure 2 The output end of the driving device 63 is fixedly connected with a transmission wheel 7, and the transmission wheel 7 is movably connected to the surface of the guide rail 61.

[0026] As a technical optimization solution of the present invention, by providing a transmission wheel 7, the transmission wheel 7 can drive the moving block 62 to move left and right on the guide rail 61, which can be more convenient when changing materials.

[0027] refer to Figure 2 The front side of the moving block 62 is fixedly connected with an electric telescopic rod 8.

[0028] As a technical optimization solution of the utility model, by providing an electric telescopic rod 8, the electric telescopic rod 8 is driven to move when the moving block 62 moves, and the electric telescopic rod 8 can drive the connecting block 9 to move up and down.

[0029] refer to Figure 2 The top of the electric telescopic rod 8 is fixedly connected with a connecting block 9, and the top of the connecting block 9 is movably connected with a bracket 10.

[0030] As a technical optimization solution of the utility model, by setting a connecting block 9 and a bracket 10, the connecting block 9 can limit the bracket 10, and when the connecting block 9 moves up and down, it drives the bracket 10 to move, and the bracket 10 can hold the material, and then the electric telescopic rod 8 moves downward, and at the same time the moving block 62 moves to the left, and then the electric telescopic rod 8 pushes the bracket 10 to move upward, so that the processing device 3 clamps and processes the material.

[0031] refer to Figure 2 A steering gear 11 is fixedly connected to the front side of the connecting block 9 , and an output end of the steering gear 11 is fixedly connected to the bracket 10 .

[0032] As a technical optimization solution of the utility model, by setting a steering gear 11, after the processing device 3 completes processing of the material, the bracket 10 is moved to the bottom of the processing device 3, and then the processing device 3 releases the material to make the material fall onto the bracket 10, and then the bracket 10 moves the material to one side of the discharge plate 4, and the bracket 10 is driven to rotate by the steering gear 11 to make the material fall onto the discharge plate 4.

[0033] refer to Figure 3 A gyro sensor 12 is fixedly connected to the inner wall of the bracket 10 .

[0034] As a technical optimization solution of the present invention, by providing a gyro sensor 12 , the gyro sensor 12 can detect the inclination of the bracket 10 and can perform correction when the steering gear 11 resets the bracket 10 .

[0035] refer to Figure 2 A rubber pad 13 is fixedly connected to the top of the bracket 10 .

[0036] As a technical optimization solution of the present invention, by providing the rubber pad 13, the rubber pad 13 can increase the friction with the material.

[0037] The working principle and use process of the utility model are as follows: when in use, the fixed frame 1 can support and fix the material discharging frame 2, the material discharging plate 4, the processing device 3 and the fixed plate 5; the material discharging frame 2 can place unprocessed materials, the material discharging plate 4 can place processed materials, the processing device 3 can process materials, the guide rail 61 can limit the transmission wheel 7, the driving device 63 can drive the transmission wheel 7 to rotate, and the transmission wheel 7 drives the moving block 62 to move on the guide rail 61, and the transmission wheel 7 can drive the moving block 62 to move left and right on the guide rail 61, which can be more convenient when changing materials, and when the moving block 62 moves, it drives the electric telescopic rod 8 to move, and the electric telescopic rod 8 can drive the connecting block 9 to move up and down, and the connecting block 9 can limit the bracket 10, and the connecting block 9 drives the bracket 10 to move when moving up and down, and the bracket 10 can hold the material, and then the electric telescopic rod 8 moves downward, and the moving block 62 moves to the left, and then the electric telescopic rod 8 pushes the bracket 10 to move upward, so that the processing device 3 clamps and processes the material. After the processing device 3 completes the processing of the material, the bracket 10 is moved to the bottom of the processing device 3, and then the processing device 3 releases the material, so that the material falls on the bracket 10, and then the bracket 10 moves the material to one side of the discharge plate 4, and the bracket 10 is driven to rotate by the steering gear 11, so that the material falls on the discharge plate 4. The gyroscope sensor 12 can detect the inclination of the bracket 10, and can be corrected when the steering gear 11 resets the bracket 10. The rubber pad 13 can increase the friction with the material.

[0038] To sum up: this double-station wire taking-up and disc-changing device can support and fix the unloading rack 2, the unloading plate 4, the processing device 3 and the fixed plate 5 by setting up a fixed frame 1. The unloading rack 2 can place unprocessed materials, the unloading plate 4 can place processed materials, the processing device 3 can process materials, the fixed plate 5 can fix the material changing mechanism 6, and the material changing mechanism 6 can change materials for the two processing devices 3, which solves the problem that the existing disc-changing device needs to be manually operated during use and is very inconvenient during use.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-station take-up and reel-changing device, comprising a fixed frame (1), a material unwinding frame (2), a processing device (3), a material unwinding plate (4) and a fixed plate (5), characterized in that: The material discharge plate (4) is fixedly connected to the right side of the fixed frame (1), the processing device (3) is fixedly connected to both sides of the rear side of the fixed frame (1), the material discharge plate (4) is fixedly connected to the bottom of the right side of the fixed frame (1), the fixed plate (5) is fixedly connected to the bottom of the rear side of the fixed frame (1), and the front side of the fixed plate (5) is fixedly connected to a material changing mechanism (6).

2. A double-station take-up and reel-changing device according to claim 1, characterized in that: The material changing mechanism (6) comprises a guide rail (61), wherein the guide rail (61) is fixedly connected to the front side of the fixed plate (5), the guide rail (61) is fixedly connected to the front side of the fixed plate (5), a moving block (62) is arranged on the front side of the fixed plate (5), and a driving device (63) is fixedly connected to the rear side of the moving block.

3. A double-station take-up and reel-changing device according to claim 2, characterized in that: The output end of the driving device (63) is fixedly connected to a transmission wheel (7), and the transmission wheel (7) is movably connected to the surface of the guide rail (61).

4. A double-station take-up and reel-changing device according to claim 2, characterized in that: The front side of the moving block (62) is fixedly connected to an electric telescopic rod (8).

5. A double-station take-up and reel-changing device according to claim 4, characterized in that: The top of the electric telescopic rod (8) is fixedly connected to a connecting block (9), and the top of the connecting block (9) is movably connected to a bracket (10).

6. A double-station take-up and reel-changing device according to claim 5, characterized in that: The front side of the connection block (9) is fixedly connected to a steering gear (11), and the output end of the steering gear (11) is fixedly connected to the bracket (10).

7. A double-station take-up and reel-changing device according to claim 5, characterized in that: A gyro sensor (12) is fixedly connected to the inner wall of the bracket (10).

8. A double-station take-up and reel-changing device according to claim 5, characterized in that: A rubber pad (13) is fixedly connected to the top of the bracket (10).