TBM tunnel face tool changing tool conveying device
By designing a TBM palm face tool transfer device with two-stage slide rail and angle adjustment component, the problem of low applicability of the transportation device in the prior art is solved, and the effect of adapting to a variety of working conditions and improving stability is achieved.
Patent Information
- Application Number
- CN202420867788.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-24
AI Technical Summary
When used in small-diameter TBM equipment, the tool transport device of existing TBM equipment is limited by space and difficult to adapt to various working conditions. The slide rails are mostly linear and cannot be adjusted, resulting in low applicability of the transport device.
A TBM palm face tool transfer device is designed, using a two-stage slide rail and an angle adjustment component. By adjusting the coordination of the lead screw and the adjustment screw sleeve, the inclination angle of the inclined section is adjusted to adapt to various working conditions. At the same time, the stability and applicability of the device are improved through the pad and limiting components.
By adjusting the angle of the inclined section and the height of the pad, the suitability and stability of the transportation device are improved, adapted to a variety of working conditions, and the risk of damage to the tool during transportation is reduced.
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Figure CN222795004U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of TBM tool replacement, and in particular to a tool transportation device for TBM face tool replacement. Background Art
[0002] TBM equipment is a tunnel boring machine, which is used in hard rock conditions. Therefore, the cutting tools of TBM equipment wear quickly and need to be regularly maintained and inspected.
[0003] When the TBM is shut down for maintenance, the tools installed on the cutter disc are mainly inspected and severely worn tools are replaced. The tools can only be transported to the rear of the TBM main machine through the crane in the rear supporting equipment. After the tools are transported to the rear of the main machine, they are sent to the cutter disc manually.
[0004] For small-diameter TBM equipment, the space inside the main machine is very limited, and people need to bend their bodies to walk inside it. Therefore, it is difficult to directly carry tools weighing hundreds of pounds inside the small-diameter TBM equipment.
[0005] Currently, most existing transport devices transport tools via slide rails and hoists. The slide rails are mostly linear and cannot be adjusted according to actual working conditions, resulting in a defect of low applicability of the transport device. Utility Model Content
[0006] In order to improve the applicability of the transportation device, the present application provides a TBM face tool changing tool transportation device.
[0007] The present application provides a TBM face tool change tool transportation device that adopts the following technical solution:
[0008] A tool transport device for tool change at a TBM face, comprising:
[0009] The slide rail comprises a horizontal section and an inclined section, one end of the horizontal section is connected to the bottom end of the inclined section;
[0010] An angle adjustment component, the angle adjustment component includes a base and an adjustment screw, the adjustment screw is slidably connected in the base, an adjustment screw sleeve is threadedly connected on the adjustment screw, the adjustment screw sleeve is rotatably connected to the base, and the end of the adjustment screw is connected to the tilting section;
[0011] Pneumatic hoist, pneumatic hoist is used to pull the tool.
[0012] By adopting the above technical solution, the slide rail is of two sections. The adjusting screw is moved by rotating the adjusting screw sleeve. There is self-locking between the adjusting screw sleeve and the adjusting screw, thereby being able to support the tilting section of the column. The tilting angle of the tilting section is adjusted through the above structure, thereby adapting to a variety of working conditions and improving the applicability of the transportation device.
[0013] Optionally, a ball is rotatably connected to the end of the adjusting screw, and a rolling groove adapted for rolling of the ball is provided on the inclined section;
[0014] An ear plate is fixedly arranged at one end of the inclined section away from the horizontal section, and a positioning hole is penetrated through the ear plate.
[0015] With the above technical solution, when the adjusting screw rises, the adjusting screw squeezes the inclined section through the ball, so that the inclined section rotates counterclockwise; when the adjusting screw descends, the adjusting screw moves the ball away from the inclined section, so that the inclined section rotates clockwise due to gravity. During the rotation of the inclined section, the ball rolls in the rolling groove, and the friction force of rolling friction is less than the friction force of sliding friction, thereby improving the movement comfort of the adjusting screw and the inclined section. One end of the inclined section is fixed by the ear plate, thereby improving the stability of the device, thereby improving the stability of tool transportation.
[0016] Optionally, a limiting component is provided on the inclined section, the limiting component includes a clamping plate and a driving unit, a sliding groove is opened on the inner wall of the inclined section at the rolling groove, the clamping plate is slidably connected in the sliding groove, a return spring is provided in the sliding groove, the two ends of the return spring are respectively fixedly connected to the clamping plate and the inclined section, and the driving unit is used to squeeze the clamping plate.
[0017] By adopting the above technical solution, after the tilting section is adjusted to the required position, the clamp is squeezed by the driving unit, whereby the clamp clamps the ball and fixes it, thereby improving the stability of the tool during transportation; when the tilting section needs to adjust the angle, the return spring releases the elastic force to move the clamp away from the ball, whereby the clamp releases the ball.
[0018] Optionally, a trigger cavity is provided in the inclined section, the trigger cavity is door-shaped, the trigger cavity is connected to the slide groove, and a guide rod is fixedly provided in the trigger cavity of the inclined section;
[0019] The driving unit includes a linkage part and a driving screw. The linkage part is a door-type frame. The linkage part is sleeved on the guide rod and the two are slidably adapted. The linkage part is used to extrude the clamping plate. The driving screw is threadedly connected to the inclined section. One end of the driving screw extends to the outside, and the other end of the driving screw extends into the trigger cavity to extrude the linkage part.
[0020] By adopting the above technical solution, when the driving screw extends into the trigger chamber, the driving screw squeezes the linkage part, thereby the linkage part squeezes the clamping plate, and the clamping plate clamps the ball bearing; when the driving screw moves away from the linkage part, the reset spring releases the elastic force to overcome the force exerted on the linkage part and the clamping plate, thereby resetting the linkage part and the clamping plate.
[0021] Optionally, an auxiliary spring is provided in the trigger chamber, and two ends of the auxiliary spring are respectively fixedly connected to the linkage part and the inclined section.
[0022] By adopting the above technical solution, during the process of releasing the elastic force of the reset spring, the auxiliary spring simultaneously releases the elastic force to assist the linkage part in resetting, thereby reducing the pressure of the reset spring.
[0023] Optionally, a cushion block is fixedly connected to the horizontal section.
[0024] By adopting the above technical solution, the horizontal section is raised by the cushion block, thereby preventing the bottom of the tool from being damaged during transportation of the tool.
[0025] Optionally, the pad block includes an upper pad, a lower pad and a distance adjusting assembly, the upper pad is fixed to the horizontal section, the lower pad is arranged opposite to the upper pad, the distance adjusting assembly is arranged between the upper pad and the lower pad, the distance adjusting assembly includes an upper distance adjusting screw sleeve, a lower distance adjusting screw sleeve and a distance adjusting screw, the upper distance adjusting screw sleeve and the lower distance adjusting screw sleeve are respectively sleeved on both ends of the adjusting screw, the upper distance adjusting screw sleeve and the lower distance adjusting screw sleeve are both threadedly connected to the adjusting screw, and the ends of the upper distance adjusting screw sleeve and the lower distance adjusting screw sleeve away from each other are fixedly connected to the upper pad and the lower pad, respectively.
[0026] By adopting the above technical solution, the staff rotates the adjusting screw to make the upper spacing screw sleeve and the lower spacing screw sleeve move away from each other or move towards each other, thereby adjusting the distance between the upper pad and the lower pad, thereby adjusting the height of the horizontal section according to the working conditions or actual needs, thereby further improving the applicability of the device.
[0027] Optionally, a blocking rod is fixedly connected to one end of the horizontal section away from the inclined section.
[0028] By adopting the above technical solution, the blocking rod can prevent the tool from detaching from the horizontal section, thereby improving the safety of tool transportation.
[0029] In summary, the present application includes at least one of the following beneficial technical effects:
[0030] 1. The slide rail is a two-stage type. By turning the adjusting screw sleeve to move the adjusting screw, the inclination angle of the inclined section can be adjusted to adapt to various working conditions. The horizontal section is padded by the pad to reduce the possibility of damage to the tool. At the same time, the height of the pad can be adjusted according to the working conditions and actual needs. Through the above structure, the applicability of the transportation device is improved.
[0031] 2. After the angle of the tilting section is adjusted, the ball is clamped and fixed by the clamping plate, thereby fixing the adjusting screw and the tilting section, and at the same time, one end of the tilting section is fixed by the ear plate, thereby improving the stability of the tool during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of a tool transport device for tool change at a TBM face according to an embodiment of the present application;
[0033] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A;
[0034] Figure 3 It is a partial schematic diagram showing the tilting mode of the tilting section angle in the embodiment of the present application;
[0035] Figure 4 It is a partial cross-sectional view showing the position of the limit block in the embodiment of the present application;
[0036] Figure 5 is a cross-sectional view showing a ball fixing method in an embodiment of the present application;
[0037] Figure 6 It is a partial schematic diagram showing the pad height adjustment method in the embodiment of the present application.
[0038] In the figure, 1, slide rail; 11, horizontal section; 111, stop rod; 12, inclined section; 121, rolling groove; 122, clamping plate; 123, slide groove; 124, reset spring; 125, trigger chamber; 126, guide rod; 127, auxiliary spring; 128, avoidance groove; 2, angle adjustment component; 21, base; 211, through hole; 212, limit block; 22, adjusting screw; 221, adjusting screw sleeve; 222, ball; 223, limit groove; 3, pneumatic hoist; 4, ear plate; 41, positioning hole; 5, drive unit; 51, linkage part; 52, drive screw; 6, cushion block; 61, upper pad; 62, lower pad; 63, pitch adjustment component; 631, upper pitch adjustment screw sleeve; 632, lower pitch adjustment screw sleeve; 633, pitch adjustment screw; 6331, rotating rod. DETAILED DESCRIPTION
[0039] The following is combined with Figure 1-6 This application is described in further detail.
[0040] The embodiment of the present application discloses a tool transport device for tool changing at a TBM face.
[0041] refer to Figure 1 and Figure 2 A tool transport device for tool changing at a TBM face includes a slide rail 1 and a pneumatic hoist 3. The slide rail 1 includes a horizontal section 11 and an inclined section 12. One end of the horizontal section 11 is hinged to the bottom of the inclined section 12. An ear plate 4 is fixedly provided at one end of the inclined section 12 away from the horizontal section 11. A positioning hole 41 is penetrated through the ear plate 4. An angle adjustment component 2 is provided at the bottom of the inclined section 12. A stop rod 111 is fixedly connected to one end of the horizontal section 11 away from the inclined section 12. A cushion block 6 is fixedly provided below the horizontal section 11.
[0042] Adjust the height of the cushion block 6 and the tilt angle of the inclined section 12 according to the working conditions and actual needs. After the height of the cushion block 6 and the tilt angle of the inclined section 12 are adjusted, pass the fixing pin through the positioning hole 41 and the mounting hole reserved in the equipment to fix the inclined section 12, and then fix the horizontal section 11 through the cushion block 6. After the fixation is completed, place the tool on the horizontal section 11, pull the tool through the pneumatic hoist 3, and slide the tool along the horizontal section 11 and the inclined section 12 until the tool is transported to the specified position.
[0043] refer to Figure 3 and Figure 4 There are two angle adjustment components 2, which are respectively arranged on both sides of the inclined section 12. The angle adjustment components 2 include a base 21 and an adjusting screw 22. The base 21 is fixedly connected to one end of the horizontal section 11 close to the inclined section 12. The adjusting screw 22 is slidably connected in the base 21 along the vertical direction. A through hole 211 is provided in the base 21 for the adjusting screw 22 to slide. A limit block 212 is fixedly provided in the through hole 211 of the base 21, and a limit groove 223 is provided on the adjusting screw 22 to slide with the limit block 212.
[0044] refer to Figure 3 An adjusting screw sleeve 221 is threadedly connected to the adjusting screw 22, and the adjusting screw sleeve 221 is rotatably connected to the base 21. A ball 222 is rotatably connected to the top of the adjusting screw 22, and a rolling groove 121 that is rolling-matched with the ball 222 is opened on the side of the inclined section 12 facing the adjusting screw 22.
[0045] The staff rotates the adjusting screw sleeve 221, and the adjusting screw sleeve 221 drives the adjusting screw 22 to move upward or downward. When the adjusting screw 22 moves upward, the adjusting screw 22 drives the ball 222 to slide upward along the rolling groove 121, and the inclined section 12 rotates counterclockwise; when the adjusting screw 22 moves downward, the adjusting screw 22 drives the ball 222 to slide downward along the rolling groove 121, and the inclined section 12 rotates clockwise.
[0046] refer to Figure 5 The inclined section 12 is provided with sliding grooves 123 on the inner walls on both sides of the rolling groove 121. A limiting component is provided in the inclined section 12. The limiting component includes a clamping plate 122. The number of the clamping plates 122 is the same as the number of the sliding grooves 123 and corresponds one to one. The clamping plate 122 is slidably connected in the sliding groove 123. A return spring 124 is provided in the sliding groove 123. The return springs 124 are arranged at intervals along the length direction of the clamping plate 122. The two ends of the return spring 124 are fixedly connected to the clamping plate 122 and the inclined section 12 respectively.
[0047] refer to Figure 5A trigger chamber 125 is provided in the inclined section 12, and the trigger chamber 125 is door-shaped. The trigger chamber 125 is communicated with the slide groove 123. The limit assembly also includes a drive unit 5, which is arranged in the trigger chamber 125. The drive unit 5 includes a linkage part 51, and the linkage part 51 is a door-shaped frame. Both sides of the top of the linkage part 51 are provided with inclined surfaces, and the bottom of the linkage part 51 is also provided with an inclined surface. The linkage part 51 squeezes the clamping plate 122 through the inclined surface at the bottom. The inner wall of the inclined section 12 at the slide groove 123 is provided with an avoidance groove 128 for the bottom of the linkage part 51 to extend out. The inclined section 12 is fixedly provided with a guide rod 126 in the trigger chamber 125, and the guide rod 126 passes through the linkage part 51 and the two are slidably adapted. An auxiliary spring 127 is sleeved on the guide rod 126, and the two ends of the auxiliary spring 127 are respectively fixedly connected to the linkage part 51 and the inclined section 12.
[0048] refer to Figure 5 The driving unit 5 also includes a driving screw 52, which is threadedly connected to the inclined section 12, one end of the driving screw 52 extends to the outside, and the other end of the driving screw 52 extends into the trigger cavity 125 to squeeze the inclined surface at the top of the linkage portion 51.
[0049] After adjusting the inclination angle of the inclination section 12 to the required one, the staff rotates the driving screw 52, and the driving screw 52 extends into the trigger chamber 125. During the extension process, the driving screw 52 squeezes the inclined surface at the top of the linkage part 51, so that the linkage part 51 squeezes the clamping plate 122 through the inclined surface at its bottom. The clamping plate 122 is squeezed and slides in the slide groove 123 until the bottom of the linkage part 51 extends out of the avoidance groove 128. At this time, the two clamping plates 122 clamp and fix the ball 222.
[0050] When the splint 122 is squeezed, the splint 122 stretches the return spring 124, and the return spring 124 accumulates elastic potential energy; when the linkage part 51 is squeezed, the linkage part 51 slides along the guide rod 126, and the linkage part 51 compresses the auxiliary spring 127, and the auxiliary spring 127 accumulates elastic potential energy.
[0051] refer to Figure 1 and Figure 6 There are two pads 6, which are respectively arranged on both sides of the horizontal section 11. The pads 6 include an upper pad 61, a lower pad 62 and a distance adjustment component 63. The upper pad 61 is fixed to the horizontal section 11, the lower pad 62 is arranged opposite to the upper pad 61, and the distance adjustment component 63 is arranged between the upper pad 61 and the lower pad 62.
[0052] refer to Figure 6The pitch adjusting assembly 63 includes a pitch adjusting screw 633, which is a bidirectional screw. Both ends of the pitch adjusting screw 633 are provided with threads, and the threads at both ends of the pitch adjusting screw 633 have opposite rotation directions. A rotating rod 6331 is fixedly connected to the middle position of the pitch adjusting screw 633, and a plurality of rotating rods 6331 are arranged, and the plurality of rotating rods 6331 are evenly spaced around the central axis of the pitch adjusting screw 633.
[0053] refer to Figure 6 The pitch adjustment component 63 also includes an upper pitch adjustment screw sleeve 631 and a lower pitch adjustment screw sleeve 632, which are respectively sleeved on two sections of threads with opposite rotation directions of the adjusting screw 22, and the upper pitch adjustment screw sleeve 631 and the lower pitch adjustment screw sleeve 632 are both threadedly connected to the adjusting screw 22, and the end of the upper pitch adjustment screw sleeve 631 away from the pitch adjustment screw 633 is fixed to the upper pad 61, and the end of the lower pitch adjustment screw sleeve 632 away from the pitch adjustment screw 633 is fixed to the lower pad 62.
[0054] The staff rotates the rotating rod 6331, and the rotating rod 6331 drives the pitch-adjusting screw 633 to rotate, and the pitch-adjusting screw 633 drives the upper pitch-adjusting screw sleeve 631 and the lower pitch-adjusting screw sleeve 632 to move away from or towards each other. When the upper pitch-adjusting screw sleeve 631 and the lower pitch-adjusting screw sleeve 632 are close to each other, the upper pad 61 and the lower pad 62 are close to each other, thereby reducing the height of the cushion block 6; when the upper pitch-adjusting screw sleeve 631 and the lower pitch-adjusting screw sleeve 632 are far away from each other, the upper pad 61 and the lower pad 62 are far away from each other, thereby increasing the height of the cushion block 6.
[0055] The implementation principle of a tool transportation device for tool change at the TBM face in the embodiment of the present application is as follows: the staff rotates the adjusting screw sleeve 221 to drive the adjusting screw 22 to move upward or downward, thereby adjusting the inclination angle of the inclined section 12; after the inclination angle of the inclined section 12 is adjusted, the staff rotates the driving screw 52, thereby allowing the two clamping plates 122 to clamp and fix the ball 222. Then the staff passes the fixing pin through the positioning hole 41 and the mounting hole reserved in the equipment, thereby fixing one end of the inclined section 12; after fixing one end of the inclined section 12, the staff rotates the rotating rod 6331 to adjust the height of the cushion block 6 to the required height, and then fixes the lower pad 62 to the equipment through bolts. Finally, the tool is placed on the horizontal section 11, and the tool is pulled by the pneumatic hoist 3, and the tool slides along the horizontal section 11 and the inclined section 12 until the tool is transported to the specified position. Through the above structure, the effect of improving the applicability of the transportation device is achieved.
[0056] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A tool transport device for tool change at a TBM face, characterized in that: include: A slide rail (1), the slide rail (1) comprising a horizontal section (11) and an inclined section (12), one end of the horizontal section (11) being connected to the bottom end of the inclined section (12); An angle adjustment component (2), the angle adjustment component (2) comprising a base (21) and an adjustment screw (22), the adjustment screw (22) being slidably connected in the base (21), an adjustment screw sleeve (221) being threadedly connected on the adjustment screw (22), the adjustment screw sleeve (221) being rotatably connected to the base (21), and an end of the adjustment screw (22) being connected to the tilting section (12); Pneumatic hoist (3), the pneumatic hoist (3) is used to pull the tool.
2. A tool transport device for tool change at a TBM face according to claim 1, characterized in that: The end of the adjusting screw (22) is rotatably connected to a ball (222), and the inclined section (12) is provided with a rolling groove (121) adapted to roll with the ball (222); An ear plate (4) is fixedly provided at one end of the inclined section (12) away from the horizontal section (11), and a positioning hole (41) is formed through the ear plate (4).
3. A tool transport device for tool change at a TBM face according to claim 2, characterized in that: The inclined section (12) is provided with a limit assembly, the limit assembly comprising a clamping plate (122) and a driving unit (5); a sliding groove (123) is provided on the inner wall of the inclined section (12) at the rolling groove (121); the clamping plate (122) is slidably connected in the sliding groove (123); a return spring (124) is provided in the sliding groove (123); two ends of the return spring (124) are respectively fixedly connected to the clamping plate (122) and the inclined section (12); and the driving unit (5) is used for pressing the clamping plate (122).
4. A tool transport device for tool change at a TBM face according to claim 3, characterized in that: The inclined section (12) is provided with a trigger chamber (125), the trigger chamber (125) is door-shaped, the trigger chamber (125) is communicated with the slide groove (123), and the inclined section (12) is fixedly provided with a guide rod (126) in the trigger chamber (125); The driving unit (5) comprises a linkage part (51) and a driving screw rod (52); the linkage part (51) is a door-shaped frame; the linkage part (51) is sleeved on the guide rod (126) and the two are slidably fitted; the linkage part (51) is used to squeeze the clamping plate (122); the driving screw rod (52) is threadedly connected to the inclined section (12); one end of the driving screw rod (52) extends outward, and the other end of the driving screw rod (52) extends into the trigger chamber (125) for squeezing the linkage part (51).
5. The tool transport device for tool change at a TBM face according to claim 4, characterized in that: An auxiliary spring (127) is arranged in the trigger chamber (125), and two ends of the auxiliary spring (127) are respectively fixedly connected to the linkage portion (51) and the inclined section (12).
6. The tool transport device for tool change at a TBM face according to claim 1, characterized in that: A cushion block (6) is fixedly connected to the horizontal section (11).
7. The tool transport device for tool change at a TBM face according to claim 6, characterized in that: The pad (6) comprises an upper pad (61), a lower pad (62) and a pitch adjustment component (63); the upper pad (61) is fixed to the horizontal section (11); the lower pad (62) is arranged opposite to the upper pad (61); the pitch adjustment component (63) is arranged between the upper pad (61) and the lower pad (62); the pitch adjustment component (63) comprises an upper pitch adjustment screw sleeve (631), a lower pitch adjustment screw sleeve (632) and a pitch adjustment lead screw (633); the upper pitch adjustment screw sleeve (631) and the lower pitch adjustment screw sleeve (632) are respectively sleeved on two ends of the adjustment lead screw (22); the upper pitch adjustment screw sleeve (631) and the lower pitch adjustment screw sleeve (632) are both threadedly connected to the adjustment lead screw (22); and the ends of the upper pitch adjustment screw sleeve (631) and the lower pitch adjustment screw sleeve (632) which are away from each other are respectively fixedly connected to the upper pad (61) and the lower pad (62).
8. The tool transport device for tool change at a TBM face according to claim 1, characterized in that: One end of the horizontal section (11) away from the inclined section (12) is fixedly connected to a blocking rod (111).