Furnace top material blocking sphere structure

By designing the top stopping spherical structure of the swingable first shell and optional second shell, the problem of easy wear of the stopping valve in metallurgical equipment is solved, and the effect of low replacement cost and accurate charging control is achieved.

CN222795643UActive Publication Date: 2025-04-25SHIJIAZHUANG TENATE METALLURGICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420810468.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-25
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The flow-regulating stop valve in metallurgical equipment is prone to wear, resulting in high replacement costs.

Method used

A furnace top stopping spherical structure is designed, including a receiving box, a first housing and an optional second housing, and the opening and closing of the discharge port is controlled by swinging of the first housing and the second housing to control the flow of material into the furnace body. When the first housing is worn, it can be replaced directly.

Benefits of technology

By replacing the first housing instead of the entire flow adjustment valve, maintenance costs are reduced and control accuracy and reliability of the loading system are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metallurgical equipment, and provides a furnace top material blocking sphere structure which comprises a containing box and a containing cavity, the containing box is provided with a feeding port and a discharging port which are symmetrically arranged, the containing cavity is located between the feeding port and the discharging port, and the discharging port is used for being communicated with a furnace body; the first shell is arranged in the containing cavity in a swinging mode, and after the first shell swings, the discharging port is shielded or not shielded. The second shell is arranged in the containing cavity in a swinging mode and hinged to the first shell, and after the first shell and the second shell swing relative to each other, the discharging port is shielded or not shielded; the first shell and the second shell are each provided with a material passing opening, after the first shell and the second shell swing, a material passing space is formed between the two material passing openings, and the material passing space communicates with the discharging opening. By means of the technical scheme, the problems that in the prior art, during metallurgy, a material flow adjusting material blocking valve is prone to abrasion and high in replacement cost are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical equipment, and in particular to a furnace top material retaining spherical structure. Background Art

[0002] At present, the first choice of modern metallurgical equipment is the blast furnace bell-less top. The blast furnace bell-less top has multiple advantages such as improving production efficiency, reducing energy consumption, improving environmental protection performance, improving equipment reliability and life, facilitating automatic control, and optimizing the working environment. When charging the blast furnace bell-less top, it is necessary to use a flow regulating and blocking valve to control the amount of charging. After long-term use, the flow regulating and blocking valve is easy to wear and needs to be replaced with a new flow regulating and blocking valve, which increases the cost of metallurgical equipment maintenance. Utility Model Content

[0003] The utility model provides a furnace top material blocking spherical structure, which solves the problem in the related technology that a material flow regulating material blocking valve in metallurgy is easy to wear and has a high replacement cost.

[0004] The technical solution of the utility model is as follows:

[0005] A furnace top material blocking spherical structure, comprising:

[0006] A containing box having a symmetrically arranged feed port and a discharge port, and a containing cavity located between the feed port and the discharge port, wherein the discharge port is used to communicate with the furnace body;

[0007] The first shell is swingably disposed in the accommodating cavity, and after the first shell swings, it blocks or cancels blocking of the discharge port.

[0008] Optionally, it also includes:

[0009] The second shell is swingably disposed in the accommodating cavity and is hingedly connected to the first shell. After the first shell and the second shell swing relative to each other, the discharging port is blocked or unblocked.

[0010] Optionally, the first shell and the second shell both have a material passage opening, and after the first shell and the second shell swing, a material passage space is formed between the two material passage openings, and the material passage space is connected to the discharge opening.

[0011] Optionally, the first shell has a baffle and a connecting seat, the baffle is arranged on the connecting seat, the material passage is located on the baffle, and the connecting seat is hingedly connected to the accommodating box.

[0012] Optionally, the first shell and the second shell have the same structure, and the connecting seat in the first shell is hingedly connected to the connecting seat in the second shell.

[0013] Optionally, it also includes:

[0014] A first swing rod, swingably disposed on one side of the containing box;

[0015] The first transmission connecting rod has two ends which are respectively hingedly connected to the first swing rod and the connecting seat of the first shell.

[0016] Optionally, it also includes:

[0017] A second swinging rod, which has a swinging direction opposite to that of the first swinging rod, and is swingably arranged at the other side of the containing box and is symmetrically arranged with the first swinging rod;

[0018] The second transmission connecting rod has two ends which are respectively hingedly connected to the second swing rod and the connecting seat of the second shell.

[0019] Optionally, it also includes:

[0020] A driving member is disposed on the accommodating box, and is used to drive the first swinging rod and the second swinging rod to swing.

[0021] The working principle and beneficial effects of the utility model are:

[0022] In the utility model, the operator needs to install the storage box on the top of the furnace body so that the discharge port is connected and matched with the top of the furnace body. The operator can load materials into the feed port of the storage box. The materials enter the storage space from the feed port and contact the first shell. The operator can control the swing angle of the first shell to increase or decrease the size of the discharge port to control the speed and quantity of the materials entering the furnace body. At the same time, when the first shell is worn, the operator can directly replace the first shell. Compared with replacing the material flow regulating stop valve, it saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 It is another three-dimensional structural schematic diagram of the utility model;

[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the first shell in the utility model;

[0027] Figure 4 The three-dimensional structure of the baffle in the utility model is shown;

[0028] Figure 5It is a three-dimensional structural schematic diagram of the connecting seat in the utility model;

[0029] Figure 6 It is a cross-sectional structural schematic diagram of the containing box in the utility model;

[0030] In the figure, 1. accommodating box; 101. feed port; 102. discharge port; 103. accommodating chamber; 2. first shell; 201. baffle; 202. connecting seat; 203. feed port; 3. second shell; 4. feed space; 5. first swinging rod; 6. first transmission connecting rod; 7. second swinging rod; 8. second transmission connecting rod; 9. driving member. DETAILED DESCRIPTION

[0031] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0032] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0033] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0034] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0035] like Figure 1 to Figure 6As shown, this embodiment proposes a furnace top material blocking spherical structure, including: a containing box 1 having a symmetrically arranged feed port 101 and a discharge port 102, and a containing cavity 103 located between the feed port 101 and the discharge port 102, and the discharge port 102 is used to connect to the furnace body; a first shell 2 is swingably set in the containing cavity 103, and after the first shell 2 swings, it blocks or cancels blocking the discharge port 102.

[0036] In this embodiment, the container box 1 is designed as a symmetrical structure, with a feed port 101 and a discharge port 102, respectively. The feed port 101 is used to receive raw materials transported from the outside, and the discharge port 102 is directly connected to the inside of the furnace body, and is used to put materials into the furnace. The container box 1 has a spherical receiving cavity 103 inside. After the material enters from the feed port 101, it is temporarily stored in the receiving cavity 103, and finally sent to the furnace body through the discharge port 102; the first shell 2 can swing around a certain pivot or hinge to achieve the blocking or cancellation of the discharge port 102. When the first shell 2 is swung to a specific position, the discharge port 102 is completely or partially blocked, restricting the material from entering the furnace body; conversely, when the first shell 2 is swung open, the discharge port 102 is unobstructed, and the material can smoothly enter the furnace. The operator can control the swing angle of the first shell 2 to increase or decrease the size of the discharge port 102 to control the speed and quantity of materials entering the furnace body; when the first shell 2 is worn, the operator can directly replace the first shell 2, which saves costs compared to replacing the material flow regulating and blocking valve.

[0037] Optionally, it also includes: the second shell 3 is swingably disposed in the accommodating cavity 103 and is hingedly connected to the first shell 2 , and after the first shell 2 and the second shell 3 swing relatively, the discharge port 102 is blocked or unblocked.

[0038] In this embodiment, the second shell 3 is swingably set in the accommodating cavity 103, and is connected to the first shell 2 by a hinge, so that the second shell 3 and the first shell 2 can swing relatively independently. When the first shell 2 swings clockwise and the second shell 3 swings counterclockwise, the first shell 2 and the second shell 3 move away from each other, canceling the blocking of the discharge port 102, and increasing the flow rate of the material at the discharge port 102; when the first shell 2 swings counterclockwise and the second shell 3 swings clockwise, the first shell 2 and the second shell 3 move closer to each other, blocking the discharge port 102, and reducing the flow rate of the material at the discharge port 102. Through the coordinated swinging between the first shell 2 and the second shell 3, a more precise opening and closing control of the discharge port 102 is achieved to meet different charging requirements. At the same time, when the first shell 2 or the second shell 3 is used for a long time and wears out, the operator can directly replace it, which saves costs compared to replacing the material flow regulating and blocking valve.

[0039] Optionally, both the first shell 2 and the second shell 3 have a material passage opening 203 , and after the first shell 2 and the second shell 3 swing, a material passage space 4 is formed between the two material passage openings 203 , and the material passage space 4 is connected to the discharge opening 102 .

[0040] In this embodiment, both the first shell 2 and the second shell 3 are designed with a material passage 203. When the first shell 2 is docked with the second shell 3, the two material passages 203 are aligned with each other to form a continuous material passage space 4, which is directly connected to the discharge port 102 to ensure that the material can pass through the material passage space 4 and enter the furnace body. When the first shell 2 swings counterclockwise and the second shell 3 swings clockwise, that is, when the first shell 2 and the second shell 3 overlap, the two material passages 203 approach each other, so that the material passage space 4 formed between the two material passages 203 is reduced, thereby limiting the flow rate of the material entering the furnace body.

[0041] Optionally, the first shell 2 has a baffle 201 and a connecting seat 202 , the baffle 201 is disposed on the connecting seat 202 , the material passage 203 is located on the baffle 201 , and the connecting seat 202 is hingedly connected to the containing box 1 .

[0042] The material passage 203 is located on the baffle 201; the baffle 201 is in a spherical shell shape; the baffle 201 is made of wear-resistant material and can adapt to high temperature environments; the connecting seat 202 is connected to the baffle 201 by bolts; the operator can replace the baffle 201 with a new one according to the wear of the baffle 201. The baffle 201 and the connecting seat 202 are detachably connected, which is convenient for the operator to replace and repair compared to the integral molding of the baffle 201 and the connecting seat 202.

[0043] Optionally, the first shell 2 and the second shell 3 have the same structure, and the connecting seat 202 in the first shell 2 is hingedly connected to the connecting seat 202 in the second shell 3 .

[0044] In this embodiment, the first shell 2 and the second shell 3 have the same structure, that is, the first shell 2 and the second shell 3 both include a baffle 201, a connecting seat 202, and a material passage 203 provided on the baffle 201. In addition, the connecting seat 202 in the first shell 2 and the connecting seat 202 in the second shell 3 are connected to each other by a hinged manner to form a linked double shell system. The design of the same structure of the first shell 2 and the second shell 3 simplifies the manufacturing process, is conducive to reducing costs, and at the same time ensures the consistency and coordination of the two shells during the swinging process.

[0045] Optionally, it further includes: a first swing rod 5 is swingably arranged at one side of the accommodating box 1; and two ends of the first transmission connecting rod 6 are respectively hingedly connected to the first swing rod 5 and the connecting seat 202 of the first shell 2.

[0046] Optionally, it also includes: the second swing rod 7 has a swing direction opposite to that of the first swing rod 5, the second swing rod 7 is swingably arranged on the other side of the accommodating box 1, and is symmetrically arranged with the first swing rod 5; the two ends of the second transmission connecting rod 8 are respectively hingedly connected to the second swing rod 7 and the connecting seat 202 of the second shell 3.

[0047] Optionally, it further includes: a driving member 9 is arranged on the containing box 1, and the driving member 9 is used to drive the first swinging rod 5 and the second swinging rod 7 to swing.

[0048] In this embodiment, the synchronous swing control form of the first shell 2 and the second shell 3 is as follows: the operator can operate the driving member 9 to make the first swing rod 5 and the second swing rod 7 swing respectively. It should be noted that the swinging directions of the first swing rod 5 and the second swing rod 7 are opposite. Then the first transmission connecting rod 6 and the second transmission connecting rod 8 respectively transmit the swinging motion of the first swing rod 5 and the second swing rod 7 to the first shell 2 and the second shell 3, so that the first shell 2 and the second shell 3 swing relative to each other, so that the material blocking spherical structure can be driven by the driving member 9 to quickly and accurately adjust the opening and shape of the material passing space 4 to adapt to different working conditions and operation requirements, thereby improving the automation level and control accuracy of the furnace top loading system.

[0049] In this embodiment, the first swing arm 5 and the second swing arm 7 are usually made of high-strength material, have a certain rigidity and toughness, and can withstand stress and impact during the swinging process; the design of the first transmission link 6 and the second transmission link 8 should ensure the rationality of the length, rigidity and hinge point position to ensure the smoothness, accuracy and efficiency of the first shell 2 and the second shell 3 when swinging; the first swing arm 5 and the second swing arm 7 are symmetrically arranged so that the swinging of the first swing arm 5 and the second swing arm 7 can be balanced with each other, reducing the eccentric torque on the containing box 1 and improving the stability of the entire structure; the driving member 9 can be a power source such as an electric motor, a hydraulic cylinder, a pneumatic cylinder, etc., and the power is transmitted to the first swing arm 5 and the second swing arm 7 respectively through a transmission mechanism such as: gears, racks, chains, belts.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A furnace top material blocking spherical structure, characterized in that: include: A containing box (1) having a symmetrically arranged feed port (101) and a discharge port (102), and a containing cavity (103) located between the feed port (101) and the discharge port (102), wherein the discharge port (102) is used to communicate with a furnace body; The first shell (2) is swingably disposed in the accommodating cavity (103); after the first shell (2) swings, it blocks or cancels blocking of the discharge port (102).

2. A furnace top material blocking spherical structure according to claim 1, characterized in that: Also includes: The second shell (3) is swingably disposed in the accommodating cavity (103) and is hingedly connected to the first shell (2); after the first shell (2) and the second shell (3) swing relative to each other, the discharge port (102) is blocked or unblocked.

3. A furnace top material blocking spherical structure according to claim 2, characterized in that: The first shell (2) and the second shell (3) both have a material passage opening (203); after the first shell (2) and the second shell (3) swing, a material passage space (4) is formed between the two material passage openings (203); and the material passage space (4) is connected to the discharge opening (102).

4. A furnace top material blocking spherical structure according to claim 3, characterized in that: The first shell (2) comprises a baffle (201) and a connecting seat (202), the baffle (201) is arranged on the connecting seat (202), the material passage opening (203) is located on the baffle (201), and the connecting seat (202) is hingedly connected to the containing box (1).

5. A furnace top material blocking spherical structure according to claim 4, characterized in that: The first shell (2) and the second shell (3) have the same structure, and the connecting seat (202) in the first shell (2) and the connecting seat (202) in the second shell (3) are hingedly connected.

6. The furnace top material blocking spherical structure according to claim 4, characterized in that: Also includes: A first swing rod (5) swingably disposed on one side of the containing box (1); The first transmission connecting rod (6) has two ends respectively hingedly connected to the first swing rod (5) and the connecting seat (202) of the first housing (2).

7. A furnace top material blocking spherical structure according to claim 6, characterized in that: Also includes: A second swinging rod (7) having a swinging direction opposite to that of the first swinging rod (5), the second swinging rod (7) being swingably arranged on the other side of the containing box (1) and being symmetrically arranged with the first swinging rod (5); The second transmission connecting rod (8) has two ends respectively hingedly connected to the second swing rod (7) and the connecting seat (202) of the second housing (3).

8. The furnace top material blocking spherical structure according to claim 7, characterized in that: Also includes: A driving member (9) is arranged on the containing box (1), and the driving member (9) is used to drive the first swinging rod (5) and the second swinging rod (7) to swing.