Quenching device for scraper chain production

By introducing mobile nozzles and circulating cooling systems into the quenching device, the problem of uneven water spray in the existing equipment is solved, and uniform quenching of the chain and water resource conservation are achieved.

CN222795662UActive Publication Date: 2025-04-25浙江安驰机械有限公司
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Patent Information

Application Number
CN202421679061.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-04-25
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing quenching device has the nozzle fixed, so it is impossible to spray water evenly on the chain, which affects the quenching effect.

Method used

A scraper chain production quenching device is designed, and a moving mechanism is used to drive the nozzle to move back and forth, and combined with a circulating cooling system to ensure water resource conservation and uniformity of water spray.

Benefits of technology

It realizes uniform water spraying to cool the chain, improves the quenching effect, and saves water resources through the circulation system, and has a simple structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scraper chain production quenching device which comprises a water tank, a U-shaped plate is fixedly mounted at the top of the water tank, a cooling tank is fixedly mounted at the top of the U-shaped plate, a water pumping mechanism is arranged at the top of the U-shaped plate, a water drainage pipe is arranged at the bottom of the cooling tank, a corrugated pipe is fixedly mounted at one end of the water drainage pipe, and a water outlet is formed in the other end of the corrugated pipe. A conveying pipe is fixedly installed at one end of the corrugated pipe, a conveying plate is fixedly installed at one end of the conveying pipe, and a spray head is arranged at the bottom of the conveying plate. A motor drives a spray head to move, namely, the spray head can be driven to move back and forth, so that the spray head can spray water at multiple positions, water can be uniformly sprayed to a chain, the cooling uniformity is improved, a cleaning plate is driven to move through a second screw rod, and then the cleaning plate can be driven to scrape and clean the top of a filter plate back and forth; and scraped impurities fall into the collecting cabinet through falling holes, and the impurities can be cleaned by pulling the collecting cabinet.
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Description

Technical Field

[0001] The utility model relates to the technical field of chain production, in particular to a scraper conveyor chain production quenching device. Background Art

[0002] Scraper is a transport machinery used in coal mining faces. It is mainly used for coal mining faces and mining area chute transportation. It can also be used in coal tunnels and semi-coal rock tunnel excavation faces. In the process of using scraper, chains are usually used. In the process of producing and processing the chain, it is usually necessary to use a quenching device to quench the chain.

[0003] In the process of quenching the chain using a quenching device, cooling water is generally sprayed onto the surface of the chain through a nozzle for quenching. The existing nozzles are usually fixed, which means that during the water spraying process, the water can only be sprayed at the same fixed position, which has high limitations and cannot spray water evenly on the chain, affecting the quenching effect. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a scraper conveyor chain production quenching device, which solves the problems in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A scraper conveyor chain production quenching device comprises a water tank, a U-shaped plate is fixedly installed on the top of the water tank, a cooling box is fixedly installed on the top of the U-shaped plate, a pumping mechanism is arranged on the top of the U-shaped plate, a drain pipe is arranged on the bottom of the cooling box, a corrugated pipe is fixedly installed on one end of the drain pipe, a conveying pipe is fixedly installed on one end of the corrugated pipe, a conveying plate is fixedly installed on one end of the conveying pipe, a nozzle is arranged on the bottom of the conveying plate, a movable plate is installed on one side of the U-shaped plate through a movable mechanism, a first pulley is fixedly installed on one side of the U-shaped plate through a movable mechanism, the surface of the movable plate and the surface of the conveying pipe are fixedly installed, a synchronous belt is meshed and installed on the surface of the first pulley, a second pulley is meshed and installed on the inner wall of the synchronous belt, a cleaning mechanism is arranged on one side of the second pulley, a filter plate is arranged on the inner wall of the water tank, a drop hole is penetrated through the top of the filter plate, and a collecting mechanism is arranged on one side of the water tank.

[0007] Preferably, the water pumping mechanism comprises a water pump fixedly mounted on the top of the U-shaped plate, a water pumping pipe is provided on one side of the water pump, and a water delivery pipe is provided on one side of the water pump.

[0008] Preferably, the moving mechanism includes a motor fixedly mounted on one side of the U-shaped plate, a first screw rod fixedly mounted on the output end of the motor, a moving block is threadedly sleeved on the surface of the first screw rod, one side of the moving block and one side of the moving plate are fixedly mounted, and the surface of the first screw rod and the inner wall of the first pulley are fixedly mounted.

[0009] Preferably, the cleaning mechanism comprises a second screw rod fixedly mounted on one side of the second pulley, and a cleaning plate is provided on a threaded sleeve on the surface of the second screw rod.

[0010] Preferably, the collecting mechanism comprises an installation cabinet which is fixedly installed through one side of the water tank, and the collection cabinet is slidably installed on the inner wall of the installation cabinet.

[0011] Preferably, a slide rail is fixedly mounted on the inner wall of the U-shaped plate, a first limit block is slidably mounted on the inner wall of the slide rail, and one side of the first limit block and one side of the moving block are fixedly mounted.

[0012] Preferably, a limiting groove is opened on the top of the water tank, a second limiting block is slidably installed on the inner wall of the limiting groove, the top of the second limiting block and the bottom of the cleaning plate are fixedly installed, a valve is provided on the surface of the drain pipe, and a placement plate is fixedly installed on the inner wall of the U-shaped plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By placing the chain on the top of the placement plate and opening the valve, the water inside the cooling box is transported through the drain pipe, bellows, conveying pipe and conveying plate, and finally sprayed out through the nozzle, the chain can be sprayed with water for cooling. The water is filtered through the filter plate and flows into the water tank. The water pump is started, and the water inside the water tank is pumped out through the pumping pipe, and transported to the inside of the cooling box through the water pipe. The water is cooled by the cooling box and then sprayed out through the nozzle, so as to complete the circulation cooling and save water resources.

[0015] 2. The nozzle is driven by a motor to move, and the nozzle can be driven to move back and forth, so that the nozzle can be set to spray water in multiple places, so that the chain can be sprayed with water evenly, thereby improving the uniformity of cooling. The cleaning plate is driven by the second screw to move, and the cleaning plate can be driven to scrape and clean the top of the filter plate back and forth. The scraped impurities fall into the inside of the collection cabinet through the drop hole, and the impurities can be cleaned by pulling the collection cabinet, thereby achieving the purpose of facilitating the adjustment of the nozzle and facilitating the cleaning of impurities on the top of the filter plate. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the positive equalization diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the side sectional view of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a partial diagram of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a partial explosion diagram of the utility model;

[0020] Figure 5 It is an enlarged view of point A of the present utility model.

[0021] In the figure: 1. water tank; 2. U-shaped plate; 3. cooling box; 4. water pump; 5. suction pipe; 6. water pipe; 7. drainage pipe; 8. bellows; 9. delivery pipe; 10. delivery plate; 11. nozzle; 12. motor; 13. first screw rod; 14. moving block; 15. moving plate; 16. valve; 17. first pulley; 18. synchronous belt; 19. second pulley; 20. second screw rod; 21. cleaning plate; 22. filter plate; 23. drop hole; 24. installation cabinet; 25. collection cabinet; 26. slide rail; 27. first limit block; 28. limit groove; 29. ​​second limit block; 30. placement plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example: Refer to Figure 1-5The utility model provides a technical solution, a scraper chain production quenching device, including a water tank 1, a U-shaped plate 2 is fixedly installed on the top of the water tank 1, a cooling box 3 is fixedly installed on the top of the U-shaped plate 2, a pumping mechanism is arranged on the top of the U-shaped plate 2, the pumping mechanism includes a water pump 4 fixedly installed on the top of the U-shaped plate 2, a pumping pipe 5 is arranged on one side of the water pump 4, a water delivery pipe 6 is arranged on one side of the water pump 4, which is convenient for conveying the water inside the water tank 1 to the inside of the cooling box 3, a drain pipe 7 is arranged at the bottom of the cooling box 3, a bellows 8 is fixedly installed on one end of the drain pipe 7, and one end of the bellows 8 A conveying pipe 9 is fixedly installed, a conveying plate 10 is fixedly installed at one end of the conveying pipe 9, a nozzle 11 is arranged at the bottom of the conveying plate 10, a moving plate 15 is installed on one side of the U-shaped plate 2 through a moving mechanism, a first pulley 17 is fixedly installed on one side of the U-shaped plate 2 through a moving mechanism, the moving mechanism comprises a motor 12 fixedly installed on one side of the U-shaped plate 2, a first screw rod 13 is fixedly installed on the output end of the motor 12, a moving block 14 is provided on the surface of the first screw rod 13, one side of the moving block 14 and one side of the moving plate 15 are fixedly installed, so as to drive the moving plate 15 to move, and the first screw rod 13 is fixedly installed on the output end of the motor 12. The surface of the rod 13 and the inner wall of the first pulley 17 are fixedly installed, which is convenient for driving the first pulley 17 to rotate. The inner wall of the U-shaped plate 2 is fixedly installed with a slide rail 26, and the inner wall of the slide rail 26 is slidably installed with a first limit block 27. One side of the first limit block 27 and one side of the moving block 14 are fixedly installed to limit the moving block 14, so that the movement of the moving block 14 is more stable. The surface of the moving plate 15 and the surface of the conveying pipe 9 are fixedly installed. The surface of the first pulley 17 is meshed with a synchronous belt 18, and the inner wall of the synchronous belt 18 is meshed with a second pulley 19. The second pulley 19 A cleaning mechanism is provided on one side of the water tank 1, and the cleaning mechanism includes a second screw rod 20 fixedly mounted on one side of the second pulley 19. A cleaning plate 21 is provided on the surface of the second screw rod 20 through a threaded sleeve, which is convenient for driving the cleaning plate 21 to move back and forth. A limiting groove 28 is provided on the top of the water tank 1, and a second limiting block 29 is slidably installed on the inner wall of the limiting groove 28. The top of the second limiting block 29 and the bottom of the cleaning plate 21 are fixedly installed to limit the cleaning plate 21, so that the movement of the cleaning plate 21 is more stable. A valve 16 is provided on the surface of the drain pipe 7, and a placement plate 30 is fixedly installed on the inner wall of the U-shaped plate 2.

[0024] Specifically, the inner wall of the water tank 1 is provided with a filter plate 22, and a drop hole 23 is formed through the top of the filter plate 22. A collecting mechanism is provided on one side of the water tank 1, and the collecting mechanism includes an installation cabinet 24 that is fixedly installed through one side of the water tank 1. A collecting cabinet 25 is slidably installed on the inner wall of the installation cabinet 24. By placing the chain on the top of the placement plate 30 and opening the valve 16, the water inside the cooling box 3 is transported through the drain pipe 7, the bellows 8, the delivery pipe 9 and the delivery plate 10, and finally sprayed out through the nozzle 11, so as to sprinkle water on the chain for cooling. The water is filtered through the filter plate 22 and flows into the interior of the water tank 1. The water pump 4 is started, and the water pump 4 extracts the water inside the water tank 1 through the pumping pipe 5 and transports it to the interior of the cooling box 3 through the water delivery pipe 6. The cooling box 3 cools the water, and then sprays it out through the nozzle 11, so as to complete the circulation cooling and save water resources. The motor 12 drives the nozzle 11 to move, so as to drive the nozzle 11 to move back and forth, so that the nozzle 11 can be set to spray water in multiple places, so that the chain can be sprayed with water evenly, thereby improving the uniformity of cooling. The cleaning plate 21 is driven to move by the second screw 20, so as to drive the cleaning plate 21 to scrape and clean the top of the filter plate 22 back and forth, and the scraped impurities fall into the inside of the collection cabinet 25 through the drop hole 23. The impurities can be cleaned by pulling the collection cabinet 25, so as to achieve the purpose of facilitating the adjustment of the nozzle 11 and facilitating the cleaning of the impurities on the top of the filter plate 22. The structure is simple and easy to use.

[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0026] When in use: When the scraper chain is used to produce a quenching device, the chain is placed on the top of the placement plate 30, and the valve 16 is opened. The water inside the cooling box 3 is transported through the drain pipe 7, the bellows 8, the delivery pipe 9 and the delivery plate 10, and finally sprayed out through the nozzle 11, so that the chain can be sprayed with water for cooling. The water is filtered through the filter plate 22 and flows into the inside of the water tank 1. The water pump 4 is started. The water pump 4 extracts the water inside the water tank 1 through the pumping pipe 5, and transports it to the inside of the cooling box 3 through the water delivery pipe 6. The water is cooled by the cooling box 3 and then sprayed out through the nozzle 11. The circulation cooling is completed, and water resources are saved. The first screw rod 13 is driven to rotate by the motor 12, and the first screw rod 13 drives the moving block 14 to move, and the moving block 14 drives the moving plate 15 to move, and the moving plate 15 drives the delivery pipe 9 to move. The conveying pipe 9 drives the nozzle 11 to move, that is, drives the nozzle 11 to move back and forth, so that the nozzle 11 can be set to spray water at multiple locations, so that the chain can be sprayed with water evenly, thereby improving the uniformity of cooling. The first screw rod 13 drives the first pulley 17 to rotate, the first pulley 17 drives the synchronous belt 18 to rotate, the synchronous belt 18 drives the second pulley 19 to rotate, the second pulley 19 drives the second screw rod 20 to rotate, and the second screw rod 20 drives the cleaning plate 21 to move, that is, drives the cleaning plate 21 to scrape and clean the top of the filter plate 22 back and forth, and the scraped impurities fall into the inside of the collection cabinet 25 through the drop hole 23. The impurities can be cleaned by pulling the collection cabinet 25, thereby achieving the purpose of facilitating the adjustment of the nozzle 11 and facilitating the cleaning of the impurities on the top of the filter plate 22. The structure is simple and easy to use.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A scraper chain production quenching device, comprising a water tank (1), characterized in that: A U-shaped plate (2) is fixedly mounted on the top of the water tank (1), a cooling box (3) is fixedly mounted on the top of the U-shaped plate (2), a water pumping mechanism is provided on the top of the U-shaped plate (2), a drainage pipe (7) is provided at the bottom of the cooling box (3), a bellows (8) is fixedly mounted on one end of the drainage pipe (7), a delivery pipe (9) is fixedly mounted on one end of the bellows (8), a delivery plate (10) is fixedly mounted on one end of the delivery pipe (9), a nozzle (11) is provided at the bottom of the delivery plate (10), and a movable nozzle (11) is installed on one side of the U-shaped plate (2) through a movable mechanism. A plate (15), a first pulley (17) is fixedly installed on one side of the U-shaped plate (2) through a moving mechanism, the surface of the moving plate (15) and the surface of the conveying pipe (9) are fixedly installed, a synchronous belt (18) is meshedly installed on the surface of the first pulley (17), a second pulley (19) is meshedly installed on the inner wall of the synchronous belt (18), a cleaning mechanism is arranged on one side of the second pulley (19), a filter plate (22) is arranged on the inner wall of the water tank (1), a drop hole (23) is opened through the top of the filter plate (22), and a collecting mechanism is arranged on one side of the water tank (1).

2. A scraper chain production quenching device according to claim 1, characterized in that: The water pumping mechanism comprises a water pump (4) fixedly mounted on the top of the U-shaped plate (2), a water pumping pipe (5) being arranged on one side of the water pump (4), and a water delivery pipe (6) being arranged on one side of the water pump (4).

3. A scraper chain production quenching device according to claim 1, characterized in that: The moving mechanism comprises a motor (12) fixedly mounted on one side of the U-shaped plate (2); a first screw rod (13) is fixedly mounted on the output end of the motor (12); a moving block (14) is threadedly sleeved on the surface of the first screw rod (13); one side of the moving block (14) is fixedly mounted on one side of the moving plate (15); and the surface of the first screw rod (13) is fixedly mounted on the inner wall of the first pulley (17).

4. A scraper chain production quenching device according to claim 1, characterized in that: The cleaning mechanism comprises a second screw rod (20) fixedly mounted on one side of the second pulley (19), and a cleaning plate (21) is threadedly sleeved on the surface of the second screw rod (20).

5. The scraper chain production quenching device according to claim 1 is characterized in that: The collection mechanism comprises an installation cabinet (24) which is fixedly installed through one side of the water tank (1), and a collection cabinet (25) is slidably installed on the inner wall of the installation cabinet (24).

6. A scraper chain production quenching device according to claim 3, characterized in that: A slide rail (26) is fixedly mounted on the inner wall of the U-shaped plate (2), a first limit block (27) is slidably mounted on the inner wall of the slide rail (26), and one side of the first limit block (27) is fixedly mounted on one side of the moving block (14).

7. A scraper chain production quenching device according to claim 4, characterized in that: A limiting groove (28) is provided on the top of the water tank (1), a second limiting block (29) is slidably mounted on the inner wall of the limiting groove (28), the top of the second limiting block (29) and the bottom of the cleaning plate (21) are fixedly mounted, a valve (16) is provided on the surface of the drain pipe (7), and a placement plate (30) is fixedly mounted on the inner wall of the U-shaped plate (2).