Quenching water outlet ball slow cooling and heat preservation device
By introducing a telescopic rod driven by an oil cylinder and an electric oil pump into the insulation device, the problem of inconvenient steel ball pouring in the existing device is solved, convenient transportation and dumping of steel balls is achieved, and operating efficiency is improved.
Patent Information
- Application Number
- CN202421674349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing insulation devices produced by wear-resistant steel balls lack material pouring devices, which leads to inconvenience of transfer and dumping of steel balls in the insulation box.
A quenched water-out ball slow cooling insulation device is designed, using a telescopic rod driven by an oil cylinder and an electric oil pump. By controlling the expansion and contraction of the oil cylinder, the insulation box is pushed and tilted to realize the pouring of the steel ball.
It realizes convenient transport and pouring of steel balls in the insulation device, improves operating efficiency, and can move and lift the device through the cooperation of power components, which facilitates the handling of steel balls.
Smart Images

Figure CN222795664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat preservation equipment, in particular to a slow cooling and heat preservation device for a quenched water ball. Background Art
[0002] Steel balls are widely used. Their production process includes cutting, heating, forging, heat treatment, testing, packaging and warehousing of raw materials (steel bars). Quenching is an important part of the process flow of heat treatment for steel ball production. Heat preservation after quenching of steel balls is a very important process. It is a process of heating and heat preservation of metal materials in a high temperature environment after quenching of steel balls. The heat preservation time is generally from several hours to dozens of hours, which can promote the recrystallization of materials and improve their mechanical properties. The specific functions mainly include the following points: 1. Fixing grains. After quenching, the grains in metal materials often change. Heat preservation can restore the stable state of grains and avoid grain growth and deformation. 2. Avoid cracking. During the quenching process, metal materials are prone to adverse effects such as stress increase and deformation, and heat preservation can alleviate these effects and prevent problems such as cracking and rupture. 3. Improve mechanical strength. Heat preservation at high temperature can promote the recrystallization of grains and the evolution of precipitates, thereby increasing the mechanical strength and fatigue resistance of metal materials. 4. Improve processing performance. The hardness and strength of the quenched metal material are very high, but the processing performance is poor. Insulation can improve this problem and improve the processing performance of the material. Therefore, a special insulation box is needed to keep the quenched steel ball warm.
[0003] Through searching, a heat preservation device for producing wear-resistant steel balls with publication number CN215973130U was found, which comprises a heat preservation box, a box cover and a wear-resistant rubber pad, wherein the body of the heat preservation box comprises a foamed polyurethane layer, a vacuum insulation board and an aerogel insulation board from the outside to the inside, and an electric motor is arranged at the bottom end of the heat preservation box, a driving shaft is connected to the upper surface of the electric motor, a wear-resistant steel ball placement barrel is fixedly mounted on the top of the driving shaft, and the side wall of the wear-resistant steel ball placement barrel is provided with equidistantly distributed gap strips.
[0004] However, the above-mentioned heat preservation device for producing wear-resistant steel balls does not have a corresponding dumping device, which makes it inconvenient to transport and dump the steel balls kept warm in the heat preservation box. Utility Model Content
[0005] In view of the existing problems, the utility model provides a slow cooling and heat preservation device for quenched water balls to solve the problem that a heat preservation device for producing wear-resistant steel balls mentioned in the background technology has no corresponding material pouring device, which makes it inconvenient to transport and pour the steel balls kept warm in the heat preservation box.
[0006] In order to solve the existing problems, the utility model provides a slow cooling and heat preservation device for quenching water balls, including a heat preservation box body, the upper end of the rear side surface of the heat preservation box body is rotatably connected to a box cover by two hinges, the bottom front end of the heat preservation box body is hinged to the upper surface of the bottom plate by two connecting parts, and the two side surfaces of the rear end of the heat preservation box body are fixedly connected to a rotating shaft, each of the rotating shafts is rotatably connected to the telescopic end of the oil cylinder, the lower end of the oil cylinder is rotatably connected to a fixed seat, the bottom end of the fixed seat is fixedly connected to the upper surface of the bottom plate, and the rear end of the bottom plate is provided with two plug holes, and a power assembly is arranged on the upper surface of the bottom plate on one side of the rear end of the heat preservation box body; the power assembly includes a group of batteries installed on the upper surface of the bottom plate, and an electric oil pump is installed on one side of the group of batteries and on the upper surface of the bottom plate, and the electric oil pump is connected to the oil cylinder through an oil pipe.
[0007] Furthermore, one side of the heat preservation box body is rotatably connected to the lower end of the oil cylinder 1, and the telescopic end of the oil cylinder 1 is connected to the side of the box cover.
[0008] Furthermore, a wheel axle is fixedly connected to the lower front end of the base plate, both ends of the wheel axle are rotatably connected to walking wheels, and the lower rear end of the base plate is rotatably connected to two universal wheels.
[0009] Furthermore, two connecting ears are symmetrically connected to the upper rear end of the bottom plate.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model opens two plug holes at the rear end of the bottom plate, so that a forklift can be inserted into the plug holes to move the entire device with the steel balls at will, and the device can be lifted to a certain height to facilitate the dumping of the steel balls. At the same time, with the cooperation of the power component, the battery supplies power to the oil pump, and the extension of the telescopic rod of the oil cylinder can be controlled by controlling the oil pump to push the box body to tilt at a certain angle. After the box cover is opened by the oil cylinder, the steel balls in the box body can be dumped. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0013] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0014] Figure 3 For this utility model Figure 2 A schematic diagram of the structure at A;
[0015] In the figure: 1, thermal insulation box; 101, connector; 2, box cover; 3, bottom plate; 4, rotating shaft; 5, oil cylinder; 6, fixing seat; 7, plug hole; 8, power assembly; 801, battery; 802, electric oil pump; 803, oil pipe; 9, oil cylinder 1; 10, wheel axle; 11, walking wheel; 12, universal wheel; 13, connecting ear; DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-3 , a slow cooling and heat preservation device for quenching water balls, comprising a heat preservation box 1, the upper end of the rear side surface of the heat preservation box 1 is rotatably connected to a box cover 2 through two hinges, the bottom front end of the heat preservation box 1 is hinged to the upper surface of the bottom plate 3 through two connecting pieces 101, the rear end of the heat preservation box 1 is fixedly connected to a rotating shaft 4 on both sides, each of the rotating shafts 4 is rotatably connected to the telescopic end of the oil cylinder 5, the lower end of the oil cylinder 5 is rotatably connected to a fixing seat 6, the bottom end of the fixing seat 6 is fixedly connected to the upper surface of the bottom plate 3, the rear end of the bottom plate 3 is provided with two plug holes 7, and a power assembly 8 is arranged on the upper surface of the bottom plate 3 on one side of the rear end of the heat preservation box 1; the power assembly 8 includes a group of batteries 801 installed on the upper surface of the bottom plate 3, and an electric oil pump 802 is installed on one side of the group of batteries 801 and on the upper surface of the bottom plate 3, and the electric oil pump 802 is connected to the oil cylinder 5 through an oil pipe 803.
[0018] Among them, one side of the insulation box body 1 is rotatably connected to the lower end of the cylinder 9, and the telescopic end of the cylinder 9 is connected to the side of the box cover 2.
[0019] The lower front end of the base plate 3 is fixedly connected to a wheel axle 10 , both ends of the wheel axle 10 are rotatably connected to running wheels 11 , and the lower rear end of the base plate 3 is rotatably connected to two universal wheels 12 .
[0020] The upper rear end of the bottom plate 3 is symmetrically connected to two connecting ears 13 .
[0021] Embodiment 1: By controlling the electric oil pump 802 to supply oil to the oil cylinder 9 through the pipeline, the telescopic rod of the oil cylinder 9 is extended, and then the box cover 2 is lifted up and opened. At this time, the quenched steel balls are poured into the heat preservation box 1. At this time, the electric oil pump 802 is controlled again to make the telescopic rod of the oil cylinder 9 shrink, and the box cover 2 is pulled down to cover the opening of the heat preservation box 1. At this time, the two front forks of the forklift are inserted into the two plug holes 7, and then the front forks inserted into the two plug holes 7 are controlled to rise, so that the entire heat preservation device rises off the ground. After the forklift moves the heat preservation device to a suitable position, the heat preservation device is placed on the ground and waits for the steel balls in the heat preservation box 1 to slowly cool down. When the steel balls in the heat preservation box 1 reach After the cooling requirement is met, the forklift is controlled again to move the insulation device to the front of the equipment where the steel balls are to be processed in the next process. The forklift is controlled to raise the insulation device to a suitable height, and then the electric oil pump 802 is controlled to supply oil to the two oil cylinders 5 through the oil pipe 803, so that the telescopic rods of the two oil cylinders 5 are extended, which will push the rotating shaft 4 fixedly connected to the side of the insulation box 1, so that the insulation box 1 rotates along the two connecting parts 101 hinged to the bottom plate 3 along the bottom front end. At the same time, the electric oil pump 802 is controlled to supply oil to the oil cylinder 9, so that the box cover 2 is opened. At this time, the steel balls in the insulation box 1 will roll out of the insulation box 1 due to the tilt of the insulation box 1, and the steel balls will be processed in the next process.
[0022] Embodiment 2: When there is no steel ball installed in the insulation box 1 of the insulation device, if you want to move the entire insulation device, you do not need a forklift. You can connect push-pull rods to the two connecting ears 13 to push or pull the device to move in the factory. When turning, you only need to apply force to the left or right side of the insulation device, and the two universal wheels 12 rotatably connected at the lower rear end of the base plate 3 will deflect to complete the turning.
[0023] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A device for slowly cooling and heat preservation of quenched water balls, comprising a heat preservation box (1), wherein the upper end of the rear side of the heat preservation box (1) is rotatably connected to a box cover (2) via two hinges, and characterized in that: The front end of the bottom of the heat preservation box (1) is hinged to the upper surface of the bottom plate (3) through two connecting pieces (101); the two side surfaces of the rear end of the heat preservation box (1) are fixedly connected to a rotating shaft (4); the telescopic end of an oil cylinder (5) is rotatably connected to each rotating shaft (4); the lower end of the oil cylinder (5) is rotatably connected to a fixing seat (6); the bottom end of the fixing seat (6) is fixedly connected to the upper surface of the bottom plate (3); the rear end of the bottom plate (3) is provided with two plug holes (7); and a power assembly (8) is provided on the upper surface of the bottom plate (3) on one side of the rear end of the heat preservation box (1); The power assembly (8) comprises a group of storage batteries (801) mounted on the upper surface of the base plate (3); an electric oil pump (802) is mounted on one side of the group of storage batteries (801) and on the upper surface of the base plate (3); and the electric oil pump (802) is connected to the oil cylinder (5) via an oil pipe (803).
2. The device for slow cooling and heat preservation of quenched water balls according to claim 1, characterized in that: One side of the heat-insulating box body (1) is rotatably connected to the lower end of a cylinder (9), and the telescopic end of the cylinder (9) is connected to the side of the box cover (2).
3. The device for slow cooling and heat preservation of quenched water balls according to claim 1, characterized in that: The lower front end of the base plate (3) is fixedly connected to a wheel axle (10), both ends of the wheel axle (10) are rotatably connected to running wheels (11), and the lower rear end of the base plate (3) is rotatably connected to two universal wheels (12).
4. The device for slow cooling and heat preservation of quenched water balls according to claim 1, characterized in that: Two connecting ears (13) are symmetrically connected to the upper rear end of the bottom plate (3).
Citation Information
Patent Citations
Heat preservation device for wear-resistant steel ball production
CN215973130U