Heat treatment device for clutch diaphragm
By designing a heat treatment device for clutch diaphragm, including tracks, pallets and diaphragm rods, the problem that existing devices cannot process multiple diaphragms at the same time is solved, efficient and uniform heat treatment is achieved, and the quality and working efficiency of diaphragm are improved.
Patent Information
- Application Number
- CN202420775502.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing clutch diaphragm heat treatment device cannot process multiple diaphragms at the same time, resulting in low working efficiency and uneven heat treatment, resulting in poor diaphragm quality and high yield of defective products.
A clutch diaphragm heat treatment device is designed, including tracks, pallets, limit frames, diaphragm rods and anti-disconnection. The material storage rack is fixed through the limit frame. Multiple diaphragms are placed on the diaphragm rods, and heat treatment is carried out simultaneously to improve work efficiency and quality.
Synchronous heat treatment of multiple clutch diaphragms is realized, which improves working efficiency, ensures uniform heating of the diaphragms, reduces the yield of defective products, and improves processing quality.
Smart Images

Figure CN222795666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal heat treatment, in particular to a clutch diaphragm heat treatment device. Background Art
[0002] Heat treatment refers to a metal heat processing process in which materials are heated, kept warm and cooled in a solid state to obtain the expected structure and performance. In the process from the Stone Age to the Bronze Age and the Iron Age, the role of heat treatment has gradually been recognized by people. The clutch is located in the flywheel housing between the engine and the gearbox. The clutch assembly is fixed to the rear plane of the flywheel with screws. The output shaft of the clutch is the input shaft of the gearbox. When processing the diaphragm of the clutch, a heat treatment device is required.
[0003] When in use, the existing clutch diaphragm heat treatment device usually places the clutch diaphragm into a quenching chamber for heat treatment. However, the existing heat treatment device cannot process multiple clutch diaphragms at the same time, resulting in low work efficiency. In addition, the heat treatment of the diaphragm is not uniform, resulting in poor diaphragm quality and an increased yield of defective products. Utility Model Content
[0004] The purpose of the utility model is to solve the problems in the prior art that multiple clutch diaphragms cannot be processed simultaneously, resulting in low work efficiency, and the heat treatment of the diaphragms is not uniform, resulting in poor diaphragm quality and an increased yield of defective products, and to propose a clutch diaphragm heat treatment device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clutch diaphragm heat treatment device, comprising a device body, a track is arranged on the top of the device body, a tray is arranged on the top of the track, limiting frames are arranged on both ends of the top of the tray, a discharge rack is arranged inside the side close to the two limiting frames, two brackets are fixedly connected to the top of the discharge rack, a diaphragm rod is fixedly connected to the top of the bracket, and anti-slip plugs are movably installed at both ends of the diaphragm rod.
[0006] Preferably, a material unloading platform is provided on one side of the track, a first cylinder is provided on one side of the material unloading platform, the output end of the first cylinder movably passes through the material unloading platform and is connected to a clamp, a second cylinder is provided at one end of the material unloading platform, the output end of the second cylinder movably passes through the material unloading platform and is connected to a first push plate, and a discharge port is provided at the other end of the material unloading platform.
[0007] Preferably, a motor is provided at one end of the track, and an output end of the motor movably passes through the track and is connected to a lead screw.
[0008] Preferably, a sliding block is provided on the outer side of the screw rod, and the top of the sliding block is fixedly connected to the tray.
[0009] Preferably, a loading platform is provided on the other side of the track, a third cylinder is provided on one side of the loading platform, and an output end of the third cylinder movably passes through the loading platform and is connected to a second push plate.
[0010] Preferably, a handle is provided on the top of the material placing rack, and the handle is provided on a side close to the material placing platform.
[0011] Preferably, a quenching chamber is provided on the top of the device body, and the other end of the track is provided inside the quenching chamber.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, by setting a limit frame, a diaphragm rod and an anti-dropping plug, when in use, the discharge rack can be fixed on the pallet through the limit frame to improve the stability during work, and multiple clutch diaphragms can be placed through the diaphragm rod and heat treatment can be carried out simultaneously, so as to improve work efficiency and save labor costs. At the same time, it ensures that each clutch diaphragm is heated evenly, improves processing quality, and reduces the yield rate of defective products.
[0014] 2. In the utility model, by providing a clamping jaw, a first push plate and a discharge port, when in use, the unloading table can replace manual unloading work, reducing the difficulty of unloading. By driving the clamping jaw by the first cylinder, the unloading rack and the clutch diaphragm that has been heat-treated can be taken out from the tray. By driving the first push plate by the second cylinder, the processed clutch diaphragm can be pushed to the discharge port for output, thereby improving the degree of automation of the device, improving work efficiency, and preventing burns from manual unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional structural schematic diagram of a clutch diaphragm heat treatment device is proposed for the utility model;
[0016] Figure 2 A schematic diagram of one side structure of a clutch diaphragm heat treatment device is provided for the utility model;
[0017] Figure 3 A schematic diagram of a tray structure for a clutch diaphragm heat treatment device is provided for the utility model;
[0018] Figure 4 The utility model provides a schematic structural diagram of a material unloading platform for a clutch diaphragm heat treatment device.
[0019] Legend: 1. Device body; 2. Quenching chamber; 3. Track; 4. Pallet; 5. Limiting frame; 6. Unloading rack; 7. Bracket; 8. Diaphragm rod; 9. Anti-slip plug; 10. Unloading platform; 11. First cylinder; 12. Clamp; 13. Second cylinder; 14. First push plate; 15. Discharge port; 16. Handle; 17. Motor; 18. Screw; 19. Slider; 20. Loading platform; 21. Third cylinder; 22. Second push plate. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example 1
[0022] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a clutch diaphragm heat treatment device, including a device body 1, a track 3 is arranged on the top of the device body 1, a tray 4 is arranged on the top of the track 3, limit frames 5 are arranged on both ends of the top of the tray 4, a discharge rack 6 is arranged inside the side close to the two limit frames 5, two brackets 7 are fixedly connected to the top of the discharge rack 6, a diaphragm rod 8 is fixedly connected to the top of the bracket 7, and anti-slip plugs 9 are movably installed on both ends of the diaphragm rod 8.
[0023] In this embodiment, the discharge rack 6 can be fixed on the pallet 4 through the limit rack 5 to improve stability during operation. Multiple clutch diaphragms can be placed through the diaphragm rod 8 and heat treatment can be performed simultaneously to improve work efficiency and save labor costs. At the same time, it ensures that each clutch diaphragm is heated evenly, improves processing quality, and reduces the output rate of defective products. Example 2
[0024] like Figure 1-Figure 4As shown, a feeding platform 10 is provided on one side of the track 3, a first cylinder 11 is provided on one side of the feeding platform 10, an output end of the first cylinder 11 movably passes through the feeding platform 10 and is connected to a clamp 12, a second cylinder 13 is provided on one end of the feeding platform 10, an output end of the second cylinder 13 movably passes through the feeding platform 10 and is connected to a first push plate 14, a discharge port 15 is provided on the other end of the feeding platform 10, a motor 17 is provided on one end of the track 3, an output end of the motor 17 movably passes through the track 3 and is connected to a screw rod 1 8. A slider 19 is provided on the outer side of the screw rod 18, and the top of the slider 19 is fixedly connected to the tray 4. A loading platform 20 is provided on the other side of the track 3, and a third cylinder 21 is provided on one side of the loading platform 20. The output end of the third cylinder 21 movably passes through the loading platform 20 and is connected to a second push plate 22. A handle 16 is provided on the top of the unloading rack 6, and the handle 16 is arranged on the side close to the unloading platform 10. A quenching chamber 2 is provided on the top of the device body 1, and the other end of the track 3 is arranged on the inner side of the quenching chamber 2.
[0025] In this embodiment, the unloading table 10 can replace manual unloading work, reducing the difficulty of unloading. The first cylinder 11 drives the clamp 12 to take out the unloading rack 6 and the clutch diaphragm that has been heat-treated from the tray 4. The second cylinder 13 drives the first push plate 14 to push the processed clutch diaphragm to the discharge port 15 for output, thereby improving the degree of automation of the device, improving work efficiency, and preventing burns from manual unloading. The motor 17 drives the screw rod 18 to rotate, so that the slider 19 drives the tray 4 to move on the track 3 to the inside of the quenching chamber 2 for heat treatment, thereby reducing the difficulty of work. The third cylinder 21 drives the second push plate 22, so that the clutch diaphragm that has not been processed and placed on the loading table 20 can be pushed into the tray 4, thereby reducing the difficulty of loading.
[0026] The working principle of this embodiment is as follows: when in use, firstly, the clutch diaphragm is sleeved on the diaphragm rod 8, and the anti-dropping plug 9 is tightened to prevent the diaphragm from falling off, then the unloading rack 6 is placed on the loading platform 20, the third cylinder 21 is started to push it into the tray 4, and then the motor 17 is started to drive the screw rod 18 to rotate, so that the slider 19 drives the tray 4 to slide to the inside of the quenching chamber 2, and the diaphragm is heat-treated. Finally, the processed diaphragm slides back to its original position from the track 3, the first cylinder 11 is started, the clamping claw 12 is driven to clamp the handle 16, the unloading rack 6 is taken out, and placed on the unloading platform 10, and then the second cylinder 13 is started to drive the first push plate 14 to push the unloading rack 6 to slide out from the discharge port 15 to complete the unloading.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A clutch diaphragm heat treatment device, comprising a device body (1), characterized in that: A track (3) is arranged on the top of the device body (1), a tray (4) is arranged on the top of the track (3), limiting frames (5) are arranged at both ends of the top of the tray (4), a material discharge rack (6) is arranged inside the side close to the two limiting frames (5), two brackets (7) are fixedly connected to the top of the material discharge rack (6), a diaphragm rod (8) is fixedly connected to the top of the bracket (7), and anti-dropping plugs (9) are movably installed at both ends of the diaphragm rod (8).
2. The clutch diaphragm heat treatment device according to claim 1, characterized in that: A material unloading platform (10) is arranged on one side of the track (3), a first cylinder (11) is arranged on one side of the material unloading platform (10), an output end of the first cylinder (11) movably passes through the material unloading platform (10) and is connected to a clamp (12), a second cylinder (13) is arranged at one end of the material unloading platform (10), an output end of the second cylinder (13) movably passes through the material unloading platform (10) and is connected to a first push plate (14), and a discharge port (15) is arranged at the other end of the material unloading platform (10).
3. The clutch diaphragm heat treatment device according to claim 1, characterized in that: A motor (17) is provided at one end of the track (3), and an output end of the motor (17) movably passes through the track (3) and is connected to a lead screw (18).
4. The clutch diaphragm heat treatment device according to claim 3 is characterized in that: A slider (19) is provided on the outer side of the screw rod (18), and the top of the slider (19) is fixedly connected to the tray (4).
5. The clutch diaphragm heat treatment device according to claim 2, characterized in that: A loading platform (20) is arranged on the other side of the track (3), a third cylinder (21) is arranged on one side of the loading platform (20), and an output end of the third cylinder (21) movably passes through the loading platform (20) and is connected to a second push plate (22).
6. The clutch diaphragm heat treatment device according to claim 1, characterized in that: A handle (16) is provided on the top of the material placing rack (6), and the handle (16) is provided on a side close to the material placing platform (10).
7. The clutch diaphragm heat treatment device according to claim 1, characterized in that: A quenching chamber (2) is arranged on the top of the device body (1), and the other end of the track (3) is arranged inside the quenching chamber (2).