Drying oven of setting machine

By adopting round tube nozzles and optimized air circulation design in the oven of the shaping machine, the problems of uneven fabrics, hooking wires and fume retention are solved, improving product quality and production efficiency, while reducing energy consumption.

CN222795975UActive Publication Date: 2025-04-25MONFORTS FONGS TEXTILE MACHINERY ZHONGSHAN
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Patent Information

Application Number
CN202421830205.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-04-25
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Existing styling ovens are prone to problems such as uneven fabrics, wire hooks, color deviations and fume retention during use, and when trying to solve these problems, they usually affect machine speed and energy consumption.

Method used

The circular tube nozzle and filter mesh design are adopted, combined with the nozzle assembly arranged oppositely on the upper and lower sides and the double-sided exhaust duct, the hot air distribution and air circulation are optimized through the amplitude modulation mechanism and the middle-layer board, reducing the hot air flow resistance and improving the drying effect.

Benefits of technology

Reduce waves at different wind speeds, improve fabric flatness and color difference consistency, reduce wire hooking risks, improve production efficiency and product quality, and reduce energy consumption and fume retention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222795975U_ABST
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Abstract

The utility model belongs to the technical field of drying ovens of setting machines, and particularly relates to a drying oven of a setting machine. Comprising a plurality of drying oven bodies connected in sequence, hot air ducts arranged in the drying oven bodies, nozzle assemblies communicating with the hot air ducts, drying cavities defined by the outer side walls of the hot air ducts and the inner side walls of the drying oven bodies, and filter screens arranged on the hot air ducts and used for communicating the hot air ducts with the drying cavities. The ventilation opening is formed in the side wall of the drying oven body and used for being communicated with another adjacent drying oven body, and the nozzle assembly comprises a nozzle body and a plurality of circular pipe nozzles which are arranged on the nozzle body and are communicated with the interior and the exterior of the nozzle body. Compared with the prior art, the circular tube nozzle is adopted, large waves are not prone to being generated at different wind speeds, the tension deviation of the cloth cover is small, the cloth cover is smoother, then the color difference problem and the flatness problem of the cloth cover are solved, and compared with a traditional nozzle, the circular tube nozzle is smoother, and the snagging problem between the circular tube nozzle and the cloth cover is not prone to occurring. The production efficiency and the product quality are improved.
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Description

[Technical field]

[0001] The present application belongs to the technical field of a setting machine oven, and specifically relates to a setting machine oven. [Background technology]

[0002] The setting machine oven is a kind of equipment used in the textile manufacturing industry. It is mainly used for setting and drying textiles. Ordinary setting machine ovens generally have the following problems: the rectangular nozzle mouth produces larger waves, and the tension in the middle of the cloth surface is also greater than that on both sides. Some varieties of fabrics will shrink inconsistently, resulting in uneven products and prone to snagging; the ordinary setting machine oven adopts a single-side exhaust solution, and the temperature on the air supply side is lower than that on the other side, resulting in different drying and setting times for the cloth surface, and some varieties of fabrics will have color deviations; the circulating air has a small flow space in the oven and a large flow resistance, so the oil smoke is not easy to be discharged, and the residence time in the oven is long, which is easy to condense into oil droplets and smoke; at present, ordinary setting machine ovens reduce the circulating air to alleviate the color difference and unevenness of the fabric, but this method affects the machine speed and production capacity. Increasing the exhaust to alleviate the problem of dripping oil and smoke leads to increased energy consumption. [Utility Model Content]

[0003] In order to solve the problem in the prior art that the use of traditional stenter ovens may cause some types of fabrics to be uneven and prone to snagging, the present application provides a stenter oven.

[0004] This application is implemented through the following technical solutions:

[0005] A shaping machine oven comprises a plurality of oven bodies connected in sequence, a hot air duct arranged in the oven body, a nozzle assembly communicating with the hot air duct, a baking chamber formed by the outer wall of the hot air duct and the inner wall of the oven body, a filter screen arranged on the hot air duct and used to connect the hot air duct and the baking chamber, and a vent arranged on the side wall of the oven body and used to communicate with another adjacent oven body. The nozzle assembly comprises a nozzle body, and a plurality of round tube nozzles arranged on the nozzle body and communicating the inside and outside of the nozzle body.

[0006] In the above-mentioned shaping machine oven, the nozzle assembly further comprises a cover plate located above the round tube nozzle, and the cover plate is provided with a plurality of round holes corresponding to each of the round tube nozzles.

[0007] The above-mentioned setting machine oven comprises two nozzle assemblies arranged vertically and opposite to each other.

[0008] In the above-mentioned oven for a setting machine, the oven body is further provided with an exhaust passage for connecting the baking cavity with the outside of the oven body.

[0009] In the above-mentioned setting machine oven, the exhaust passage comprises a first exhaust passage and a second exhaust passage respectively located on both sides of the nozzle assembly.

[0010] In a shaping machine oven as described above, an amplitude modulation mechanism is provided on the side wall of the oven body, and the amplitude modulation mechanism includes an amplitude modulation frame, an amplitude modulation screw rod arranged on the amplitude modulation frame, and the amplitude modulation screw rod and the inner side wall of the amplitude modulation frame are surrounded to form an opening connecting the hot air duct and the outside of the oven body.

[0011] In the above-mentioned setting machine oven, the amplitude modulation screw is located below the nozzle assembly.

[0012] The above-mentioned setting machine oven further includes a middle plate arranged in the oven body and located above the filter net.

[0013] In the above-mentioned setting machine oven, a temperature-resistant medium is attached to the outer side of the amplitude modulation frame.

[0014] The above-mentioned setting machine oven further includes a temperature detector arranged at the ventilation opening of the oven body.

[0015] Compared with the prior art, this application has the following advantages:

[0016] The present invention discloses a shaping machine oven, which uses a round tube nozzle, so that it is not easy to generate large waves under different wind speeds, so that the tension deviation of the cloth surface is small, the cloth surface is smoother, and the color difference and flatness problems of the cloth surface are improved. In addition, the round tube nozzle is smoother than the traditional nozzle and is not easy to get caught on the cloth surface, thereby improving production efficiency and product quality.

Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a three-dimensional stereogram in the embodiment of the present application;

[0019] Figure 2 yes Figure 1 A top view of

[0020] Figure 3 is a schematic diagram of the internal structure in an embodiment of the present application;

[0021] Figure 4 This is a schematic diagram of the internal structure of the oven body in the embodiment of the present application;

[0022] Figure 5 is a three-dimensional stereogram of the amplitude modulation mechanism in the embodiment of the present application;

[0023] Figure 6 It is a top view of a setting machine oven in the prior art;

[0024] Figure 7 It is a schematic diagram of the internal structure of a setting machine oven in the prior art;

[0025] Figure 8 It is a three-dimensional stereogram of the amplitude modulation mechanism in the prior art. [Specific implementation method]

[0026] In order to make the technical problems, technical solutions and beneficial effects solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0027] See also Figures 1 to 8 A shaping machine oven comprises a plurality of oven bodies 1 connected in sequence, a hot air duct 2 arranged in the oven body 1, a nozzle assembly 3 communicating with the hot air duct 2, a drying chamber 4 formed by the outer wall of the hot air duct 2 and the inner wall of the oven body 1, a filter screen 5 arranged on the hot air duct and used to connect the hot air duct 2 and the drying chamber 4, and a vent 6 arranged on the side wall of the oven body 1 and used to communicate with another adjacent oven body 1, the nozzle assembly 3 comprises a nozzle body 31, and a plurality of round tube nozzles 32 arranged on the nozzle body 31 and communicating the inside and outside of the nozzle body 31.

[0028] The present invention discloses a shaping machine oven, which uses a round tube nozzle, so that it is not easy to generate large waves under different wind speeds, so that the tension deviation of the cloth surface is small, the cloth surface is smoother, and the color difference and flatness problems of the cloth surface are improved. In addition, the round tube nozzle is smoother than the traditional nozzle and is not easy to get caught on the cloth surface, thereby improving production efficiency and product quality.

[0029] Furthermore, as a preferred implementation of the present solution but not a limitation, the nozzle assembly 3 further includes a cover plate 33 located above the circular tube nozzle 32 , and a plurality of circular holes 34 corresponding to each of the circular tube nozzles 32 are formed on the cover plate 33 .

[0030] In this embodiment, the cover plate 33 can play the role of returning air, so that the hot air circulates more evenly in the oven, improving the drying and shaping effects. Secondly, the cover plate 33 can prevent the cloth from snagging during the drying process, thereby improving product quality. In addition, by providing a circular hole 34 corresponding to the circular tube nozzle 32 on the cover plate 33, the distribution of the hot air can be further optimized, so that the cloth is heated more evenly, and the problems of color difference and unevenness can be reduced. There are other possible improvements. For example, a guide plate or a spoiler can be added to the cover plate 33 to further optimize the flow path of the hot air and improve the drying effect. In addition, the shape, size and position of the cover plate 33 can be adjusted according to the characteristics and drying requirements of different fabrics to achieve a better drying effect.

[0031] Furthermore, as a preferred implementation mode of the present solution but not limiting, it includes two nozzle assemblies 3 which are arranged vertically opposite to each other up and down.

[0032] In this embodiment, the fabric can be fully dried and shaped by the cooperation of the upper and lower nozzle assemblies. This design can increase the coverage area of ​​the hot air, so that the upper and lower surfaces of the fabric can be evenly affected by the hot air, thereby improving the drying effect and shaping quality. The vertical layout of the upper and lower nozzles helps to form a stable airflow field, reduce the swing and uneven tension of the fabric during the drying process, which helps to avoid wrinkles and color differences in the fabric and improve the flatness and color consistency of the finished product. In addition, this design can also adjust the air volume and wind speed of the upper and lower nozzles according to the thickness of the fabric and the drying requirements, so as to achieve more precise process control.

[0033] Furthermore, as a preferred implementation manner of the present solution but not a limitation, the oven body 1 is further provided with an exhaust passage 7 for connecting the baking chamber 4 with the outside of the oven body 1 .

[0034] In this embodiment, by providing the exhaust channel 7, the hot and humid air in the oven can be discharged in time, the temperature and humidity in the oven can be kept stable, and the drying effect and shaping quality can be improved. Secondly, the provision of the exhaust channel 7 can increase the air circulation speed in the oven, promote the circulation and distribution of hot air, make the fabric heated more evenly, reduce the problems of color difference and unevenness, increase the discharge amount of oil fume gas, reduce the residence time of the circulating air containing oil fume gas in the oven, and reduce the condensation of oil droplets and smoke.

[0035] Further, as a preferred implementation manner of the present solution but not a limitation, the exhaust passage 7 includes a first exhaust passage 71 and a second exhaust passage 72 respectively located on both sides of the nozzle assembly 3 .

[0036] In this embodiment, by respectively arranging the first exhaust duct 71 and the second exhaust duct 72 on both sides of the nozzle assembly 3, the air in the oven can be uniformly extracted, and the temperature unevenness and color difference problems caused by unilateral exhaust can be avoided, and the uneven distribution of temperature and wind force caused by unilateral exhaust can be effectively avoided, thereby reducing the color difference and unevenness of the fabric during the drying process. At the same time, the setting of the exhaust ducts on both sides helps to quickly discharge moisture and oil smoke in the oven, reduce the risk of oil droplet condensation and smoke, and improve the safety and cleanliness of the production environment. The design of double-sided exhaust can make the air circulation in the oven smoother, improve the drying effect and shaping quality. The setting of the first exhaust duct 71 and the second exhaust duct 72 can increase the air circulation speed in the oven, promote the circulation and distribution of hot air, and make the fabric heated more evenly. Thereby improving product quality.

[0037] Further, as a preferred embodiment of the present invention but not limiting, an amplitude modulation mechanism 8 is provided on the side wall of the oven body 1, and the amplitude modulation mechanism 8 includes an amplitude modulation frame 81, an amplitude modulation screw 82 provided on the amplitude modulation frame 81, and the amplitude modulation screw 82 and the inner side wall of the amplitude modulation frame 81 are surrounded to form an opening 83 connecting the hot air duct 2 and the outside of the oven body 1. The setting of the opening can increase the flow space of the circulating air inside the oven.

[0038] Furthermore, as a preferred implementation of the present solution but not a limitation, the amplitude modulation screw 82 is located below the nozzle assembly 3 .

[0039] In this embodiment, it helps to reduce the air flow resistance between the hot air duct 2 and the outside of the oven body 1, reduce the circulating air flow resistance, increase the circulating air flow space, and improve the oil dripping and smoke problems.

[0040] Furthermore, as a preferred embodiment of the present invention but not limiting, it further includes a middle plate 9 disposed in the oven body 1 and located above the filter screen 5. In this embodiment, the middle plate is shortened and reduced compared to the prior art, thereby increasing the flow space of the circulating air inside the oven.

[0041] Furthermore, as a preferred implementation mode of the present solution but not a limitation, a heat-resistant medium is attached to the outer side of the amplitude modulation frame 81. In the present embodiment, the heat-resistant medium is high-temperature adhesive tape, ceramic fiber paper, asbestos material, etc., which provides additional thermal protection and performance advantages for the oven body 1. The attachment of the heat-resistant medium can effectively isolate the heat generated by the amplitude modulation frame 81 in a high-temperature operating environment, reduce the heat loss to the outside of the oven, and thus improve the overall thermal efficiency and energy-saving effect. In addition, this heat-resistant medium also helps to protect the amplitude modulation frame 81 and its connecting parts from the influence of long-term high temperature, prolong the service life of the equipment, and reduce maintenance costs.

[0042] Furthermore, as a preferred embodiment of the present invention but not limiting, a temperature detector is also provided at the vent 6 of the oven body 1. The exhaust air volume can be automatically controlled according to the set temperature; when there is no cloth, the circulation fan and the exhaust fan run at a low speed.

[0043] Further, as a preferred implementation manner of the present solution but not a limitation, the hot air duct 2, the nozzle 3, the drying chamber 4, the exhaust channel 7 or the vent 6 are sequentially connected to form an exhaust duct.

[0044] In this embodiment, the hot air duct 2, the nozzle 3, the drying chamber 4, the exhaust channel 7 or the vent 6 are sequentially connected to achieve timely exhaust of the hot and humid air in the oven. The design of the exhaust duct can keep the temperature and humidity in the oven stable, and improve the drying effect and shaping quality.

[0045] Further, as a preferred implementation manner of the present solution but not a limitation, the hot air duct 2, the nozzle 3, the drying chamber 4, the exhaust duct 7, and the hot air duct 2 are sequentially connected to form a circulation duct.

[0046] In this embodiment, the hot air duct 2, the nozzle 3, the drying chamber 4, the exhaust duct 7 and the hot air duct 2 are sequentially connected to achieve the circulation of hot air in the oven. The circulating hot air can improve the drying effect and shaping quality, because the hot air can fully contact the fabric during the circulation process, taking away the moisture and heat on the fabric, making the fabric heated more evenly, thereby reducing the color difference and unevenness.

[0047] Further, as a preferred embodiment of the present invention but not limiting, the filter screen 5 is located near the exhaust passage 7. This can reduce the impact of oven air leakage on circulating air and exhaust air, and improve the problems of oil dripping and smoke.

[0048] Furthermore, as a preferred implementation of this solution but not a limitation, a medium-pressure steam condensate waste heat recovery system is provided. Specifically, the condensate with a temperature of more than 150 degrees discharged from each oven heat exchanger is sent to the waste heat recovery device at the top of the first box, and the condensate temperature is reduced to less than 100 degrees after heat exchange, thereby saving steam and improving oven oil dripping.

[0049] The working principle of this embodiment is as follows:

[0050] The present invention discloses a shaping machine oven, which uses a round tube nozzle, so that it is not easy to generate large waves under different wind speeds, so that the tension deviation of the cloth surface is small, the cloth surface is smoother, and the color difference and flatness problems of the cloth surface are improved. In addition, the round tube nozzle is smoother than the traditional nozzle and is not easy to get caught on the cloth surface, thereby improving production efficiency and product quality.

[0051] The above are implementation methods provided in combination with specific contents, and it is not intended that the specific implementation of this application is limited to these descriptions. Any method structure similar to the present application, or a number of technical deductions or replacements based on the concept of the present application, should be considered as the protection scope of this application.

Claims

1. A setting machine oven, characterized in that, The invention comprises a plurality of oven bodies (1) connected in sequence, a hot air duct (2) arranged in the oven body (1), a nozzle assembly (3) connected to the hot air duct (2), a drying chamber (4) formed by the outer wall of the hot air duct (2) and the inner wall of the oven body (1), a filter (5) arranged on the hot air duct and used to connect the hot air duct (2) and the drying chamber (4), and a vent (6) arranged on the side wall of the oven body (1) and used to connect with another adjacent oven body (1), wherein the nozzle assembly (3) comprises a nozzle body (31), and a plurality of circular tube nozzles (32) arranged on the nozzle body (31) and connected with the inside and outside of the nozzle body (31).

2. A setting machine oven according to claim 1, characterized in that: The nozzle assembly (3) further comprises a cover plate (33) located above the circular tube nozzle (32), and the cover plate (33) is provided with a plurality of circular holes (34) corresponding to each of the circular tube nozzles (32).

3. A setting machine oven according to claim 1, characterized in that: It comprises two nozzle assemblies (3) which are arranged vertically and opposite to each other.

4. A setting machine oven according to claim 1, characterized in that: The oven body (1) is also provided with an exhaust passage (7) for connecting the baking chamber (4) with the outside of the oven body (1).

5. A setting machine oven according to claim 4, characterized in that: The air suction channel (7) comprises a first air suction channel (71) and a second air suction channel (72) respectively located on both sides of the nozzle assembly (3).

6. A setting machine oven according to claim 1, characterized in that: An amplitude modulation mechanism (8) is provided on the side wall of the oven body (1), and the amplitude modulation mechanism (8) comprises an amplitude modulation frame (81), an amplitude modulation screw rod (82) provided on the amplitude modulation frame (81), and the amplitude modulation screw rod (82) and the inner side wall of the amplitude modulation frame (81) are arranged to form an opening (83) connecting the hot air duct (2) and the outside of the oven body (1).

7. A setting machine oven according to claim 6, characterized in that: The amplitude modulation screw (82) is located below the nozzle assembly (3).

8. A setting machine oven according to claim 1, characterized in that: It also includes a middle plate (9) which is arranged in the oven body (1) and located above the filter screen (5).

9. A setting machine oven according to claim 6, characterized in that: A temperature-resistant medium is attached to the outer side of the amplitude modulation frame (81).

10. A setting machine oven according to claim 1, characterized in that: It also comprises a temperature detector arranged at the ventilation opening (6) of the oven body (1).