Mold forming system based on sliding mold machine

Abstract

The utility model relates to the technical field of slip form machines, in particular to a die forming system based on a slip form machine, and solves the problem that an existing slip form machine is not suitable for channel heightening projects. A mold forming system based on a sliding mold machine comprises a stock bin, a discharge port is formed in the lower portion of the stock bin, and the discharge port is fixedly connected with an extrusion forming mold plate; the device further comprises a horizontal extension arm and a supporting rod. The right end of the horizontal extension arm is fixedly connected with a hydraulic extension assembly; a group of auxiliary connecting plates are fixedly mounted on the outer surface of the extrusion forming template; the hydraulic extension assembly comprises a hydraulic oil cylinder and a vertical heightening column, the top of the vertical heightening column is fixedly connected with the hydraulic oil cylinder, and the bottom of the vertical heightening column is fixedly connected with the auxiliary connecting plate. According to the utility model, the distance between the extrusion forming template and the existing slip form machine can be increased through the horizontal extension arm, so that the outward extension operation is realized; the extrusion forming template can move downwards to the edge of the channel to be heightened through the hydraulic oil cylinder and the vertical heightening column, and the channel heightening device is suitable for channel heightening projects.

Description

Technical Field

[0001] The utility model relates to the technical field of sliding form machines, in particular to a mold forming system based on a sliding form machine. Background Art

[0002] Slipform machine is a kind of concrete construction equipment, which is widely used in the construction of concrete structures such as concrete guardrails, road drainage ditches, spillways, curbstones and shoulder stones; however, in actual construction scenarios, it is sometimes necessary to raise the edge of the channel, but the mold forming system of the existing slipform machine can only carry out engineering construction on the ground plane, and the edge of the channel to be raised is usually below the ground; therefore, the existing slipform machine cannot be applied to channel raising projects and has certain limitations.

[0003] Based on this, it is necessary to invent a mold forming system based on a slipform machine to solve the problem that the existing slipform machine cannot be applied to channel heightening projects. Utility Model Content

[0004] In order to solve the problem that the existing slipform machine cannot be applied to the channel heightening project, the utility model provides a mold forming system based on the slipform machine.

[0005] The utility model is realized by adopting the following technical solutions:

[0006] A mold forming system based on a slipform machine includes a silo, a discharge port is provided at the lower part of the silo, and an extrusion forming template is fixedly connected to the discharge port; a horizontal extension arm and a support rod; a hydraulic extension assembly is fixedly connected to the right end of the horizontal extension arm;

[0007] A group of auxiliary connecting plates are fixedly installed on the outer surface of the extrusion forming template; the hydraulic extension assembly includes a hydraulic cylinder and a vertical heightening column, the top of the vertical heightening column is fixedly connected to the hydraulic cylinder, and the bottom of the vertical heightening column is fixedly connected to the auxiliary connecting plate.

[0008] Furthermore, a plurality of hydraulic flexible shaft vibrating rods are dispersedly installed on the inner wall of the silo; a plurality of buffer plates are arranged on the inner wall of the silo, and each buffer plate is arranged one by one at the position where the rod head of each hydraulic flexible shaft vibrating rod contacts the inner wall of the silo when vibrating.

[0009] Furthermore, each buffer plate includes an L-shaped plate, a connecting plate, a buffer pad and a fixed plate; the transverse section of each L-shaped plate is bolted to one side of the corresponding connecting plate; each fixed plate is bolted to the other side of the corresponding connecting plate, and each fixed plate and the transverse section of the L-shaped plate are respectively arranged on the inner and outer surfaces of the corresponding connecting plate; each buffer pad is fixed between the corresponding fixing plate and the connecting plate; each connecting plate is bolted to the inner wall of the silo, and the buffer pad is located between each connecting plate and the inner wall of the silo.

[0010] Furthermore, an auxiliary adjustment plate is fixedly connected to the right rear end of the silo; a plurality of support plates are fixedly connected to the right side surface of the extrusion molding template and the right side surface of the auxiliary adjustment plate; each support plate is fixedly connected to an H-shaped connecting plate, and a plurality of the H-shaped connecting plates are commonly bolted to an L-shaped adjustment plate.

[0011] Furthermore, each H-shaped connecting plate is provided with a long hole, and the L-shaped adjusting plate is connected to each H-shaped connecting plate through corresponding long hole bolts.

[0012] Furthermore, a finishing and plastering template matching the shape of the extrusion molding template is provided at the front end of the extrusion molding template.

[0013] Furthermore, the horizontal extension arm includes two square arms; the two square arms are welded into one, and reinforcing ribs are provided at the welds of the two square arms; the right end of the horizontal extension arm is fixedly connected to the outer wall of the hydraulic cylinder, and the left end of the horizontal extension arm is connected to an external slipform machine.

[0014] Furthermore, the right end of the support rod is fixedly connected to the extrusion forming template; and the left end of the support rod is connected to an external slipform machine.

[0015] The utility model has a reasonable and reliable structural design. The mold forming system is installed on an existing slipform machine and can be applied to channel heightening projects. The distance between the extrusion forming template and the existing slipform machine can be increased by means of a horizontal extension arm, thereby realizing an outward extension operation. The extrusion forming template can be moved down to the edge of the channel to be heightened by means of a hydraulic cylinder and a vertical heightening column, thereby satisfying channel heightening projects within a certain depth range. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 yes Figure 1 A local enlarged schematic diagram of point A in the middle.

[0018] Figure 3 It is a structural schematic diagram of the buffer plate in the utility model.

[0019] Figure 4 It is a structural schematic diagram of the horizontal extension arm in the utility model.

[0020] In the figure: 1- silo, 11- L-shaped plate, 12- connecting plate, 13- buffer pad, 14- fixing plate, 15- auxiliary adjustment plate, 2- extrusion forming template, 21- auxiliary connecting plate, 22- supporting plate, 23- H-shaped connecting plate, 24- L-shaped adjustment plate, 3- horizontal extension arm, 31- square arm, 32- reinforcing rib plate, 4- supporting rod, 51- hydraulic cylinder, 52- vertical heightening column, 6- finishing and plastering template. DETAILED DESCRIPTION

[0021] A mold forming system based on a slipform machine includes a silo 1, a discharge port is provided at the lower part of the silo 1, and an extrusion forming template 2 is fixedly connected to the discharge port; a horizontal extension arm 3 and a support rod 4; a hydraulic extension assembly is fixedly connected to the right end of the horizontal extension arm 3;

[0022] A group of auxiliary connecting plates 21 are fixedly installed on the outer surface of the extrusion forming template 2; the hydraulic extension assembly includes a hydraulic cylinder 51 and a vertical heightening column 52, the top of the vertical heightening column 52 is fixedly connected to the hydraulic cylinder 51, and the bottom of the vertical heightening column 52 is fixedly connected to the auxiliary connecting plate 21.

[0023] A plurality of hydraulic flexible shaft vibrating rods are dispersedly installed on the inner wall of the silo 1; a plurality of buffer plates are arranged on the inner wall of the silo 1, and each buffer plate is arranged one by one at the position where the rod head of each hydraulic flexible shaft vibrating rod contacts the inner wall of the silo 1 during vibration. The buffer plate can mitigate the rigid impact of the rod head of the hydraulic flexible shaft vibrating rod on the inner wall of the silo 1.

[0024] Each buffer plate includes an L-shaped plate 11, a connecting plate 12, a buffer pad 13 and a fixed plate 14; the transverse section of each L-shaped plate 11 is bolted to one side of the corresponding connecting plate 12; each fixed plate 14 is bolted to the other side of the corresponding connecting plate 12, and each fixed plate 14 and the transverse section of the L-shaped plate 11 are respectively arranged on the inner and outer surfaces of the corresponding connecting plate 12; each buffer pad 13 is fixed between the corresponding fixing plate 14 and the connecting plate 12; each connecting plate 12 is bolted to the inner wall of the silo 1, and the buffer pad 13 is located between each connecting plate 12 and the inner wall of the silo 1.

[0025] An auxiliary adjustment plate 15 is fixedly connected to the right rear end of the silo 1; a plurality of support plates 22 are fixedly connected to the right side surface of the extrusion forming template 2 and the right side surface of the auxiliary adjustment plate 15; each support plate 22 is fixedly connected to an H-shaped connecting plate 23, and a plurality of the H-shaped connecting plates 23 are commonly bolted to an L-shaped adjustment plate 24.

[0026] Each H-shaped connecting plate 23 is provided with a long hole, and the L-shaped adjusting plate 24 is connected to each H-shaped connecting plate 23 via corresponding long hole bolts.

[0027] The front end of the extrusion forming template 2 is provided with a finishing and plastering template 6 that matches the shape of the extrusion forming template 2. The finishing and plastering template 6 can save manpower for finishing the side of the raised channel.

[0028] The horizontal extension arm 3 includes two square arms 31; the two square arms 31 are welded as one, and a reinforcing rib plate 32 is provided at the weld of the two square arms 31; the right end of the horizontal extension arm 3 is fixedly connected to the outer wall of the hydraulic cylinder 51, and the left end of the horizontal extension arm 3 is connected to the external slipform machine.

[0029] The right end of the support rod 4 is fixedly connected to the extrusion forming template 2; the left end of the support rod 4 is connected to the external slipform machine. The support rod 4 can increase the stability of the connection between the extrusion forming template 2 and the existing slipform machine, which is conducive to the smooth progress of the construction process.

[0030] When using the mold forming system, first install the horizontal extension arm 3 and the support rod 4 on the existing slipform machine. The horizontal extension arm 3 can increase the distance between the extrusion forming template 2 and the existing slipform machine to realize the outward extension operation; then the technician lowers the extrusion forming template 2 according to the depth of the channel edge to be raised in the actual construction scene, so that the extrusion forming template 2 is adapted to the position of the channel edge to be raised. The specific operation of lowering the extrusion forming template 2 is: control the hydraulic cylinder 51 to drive the vertical heightening column 52 to move downward, the vertical heightening column 52 and the auxiliary connecting plate 21 move downward together, and then the extrusion forming template 2 moves down to the edge of the channel to be raised; thereby, concrete materials are added to the silo 1, and the concrete materials are formed by the extrusion forming template 2, and then the finishing template 6 is used to smooth the surface to form a raised channel edge.

[0031] The L-shaped adjustment plate 24 is connected by bolts. When the L-shaped adjustment plate 24 is not needed, the L-shaped adjustment plate 24 is bolted and fixed to the highest point of the corresponding long hole. When the L-shaped adjustment plate 24 is needed, the L-shaped adjustment plate 24 is completely lowered to the edge of the channel to be raised, that is, the L-shaped adjustment plate 24 is bolted and fixed to the lowest point of the corresponding long hole, so as to achieve the purpose of raising the height of the concrete material lining. The height increase that the L-shaped adjustment plate 24 can achieve depends on the height of the vertical section of the L-shaped adjustment plate 24. The L-shaped adjustment plate 24 is suitable for a slight increase in height after the hydraulic extension assembly lowers the extrusion forming template 2.

[0032] During the specific implementation process, the mold forming system based on the slipform machine is installed on the NC1300 slipform machine, that is, the horizontal extension arm 3 and the support rod 4 are both connected to the NC1300 slipform machine; the extrusion forming template 2 can be customized according to the cross-section of the channel edge to be raised, so as to adapt to various channel edges; the number of hydraulic flexible shaft vibrators is set to five; the length of the L-shaped adjustment plate 24 is 1.6m, and the height of the vertical section of the L-shaped adjustment plate 24 is 10cm; the number of support plates 22 and H-shaped connecting plates 23 are both three; the length of each square arm 31 is 60cm.

[0033] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold forming system based on a slipform machine, comprising a silo (1), wherein a discharge port is provided at the lower portion of the silo (1), and an extrusion forming template (2) is fixedly connected to the discharge port; the characteristics are: It also comprises a horizontal extension arm (3) and a support rod (4); the right end of the horizontal extension arm (3) is fixedly connected to a hydraulic extension assembly; A group of auxiliary connecting plates (21) are fixedly mounted on the outer surface of the extrusion forming template (2); the hydraulic extension assembly comprises a hydraulic cylinder (51) and a vertical heightening column (52); the top of the vertical heightening column (52) is fixedly connected to the hydraulic cylinder (51), and the bottom of the vertical heightening column (52) is fixedly connected to the auxiliary connecting plate (21).

2. A mold forming system based on a sliding mold machine according to claim 1, characterized in that: A plurality of hydraulic flexible shaft vibrating rods are dispersedly mounted on the inner wall of the silo (1); a plurality of buffer plates are arranged on the inner wall of the silo (1), and each buffer plate is arranged one-to-one correspondingly at a position where the rod head of each hydraulic flexible shaft vibrating rod contacts the inner wall of the silo (1) when vibrating.

3. A mold forming system based on a sliding mold machine according to claim 2, characterized in that: Each buffer plate comprises an L-shaped plate (11), a connecting plate (12), a buffer pad (13) and a fixing plate (14); the transverse section of each L-shaped plate (11) is bolted to one side of the corresponding connecting plate (12); each fixing plate (14) is bolted to the other side of the corresponding connecting plate (12), and each fixing plate (14) and the transverse section of the L-shaped plate (11) are respectively arranged on the inner and outer surfaces of the corresponding connecting plate (12); each buffer pad (13) is fixedly arranged between the corresponding fixing plate (14) and the connecting plate (12); each connecting plate (12) is bolted to the inner wall of the silo (1), and the buffer pad (13) is located between each connecting plate (12) and the inner wall of the silo (1).

4. The mold forming system based on a sliding mold machine according to claim 1, characterized in that: The right rear end of the silo (1) is fixedly connected to an auxiliary adjustment plate (15); the right side surface of the extrusion forming template (2) and the right side surface of the auxiliary adjustment plate (15) are both fixedly connected to a plurality of support plates (22); each support plate (22) is fixedly connected to an H-shaped connecting plate (23), and a plurality of the H-shaped connecting plates (23) are bolted together to an L-shaped adjustment plate (24).

5. The mold forming system based on a sliding mold machine according to claim 4, characterized in that: Each H-shaped connecting plate (23) is provided with a long hole, and the L-shaped adjusting plate (24) is connected to each H-shaped connecting plate (23) via corresponding long hole bolts.

6. The mold forming system based on a sliding mold machine according to claim 1, characterized in that: A finishing and plastering template (6) that matches the shape of the extrusion molding template (2) is provided at the front end of the extrusion molding template (2).

7. The mold forming system based on a sliding mold machine according to claim 1, characterized in that: The horizontal extension arm (3) comprises two square arms (31); the two square arms (31) are welded together, and a reinforcing rib plate (32) is provided at the weld of the two square arms (31); the right end of the horizontal extension arm (3) is fixedly connected to the outer wall of the hydraulic cylinder (51), and the left end of the horizontal extension arm (3) is connected to an external slipform machine.

8. The mold forming system based on a sliding mold machine according to claim 1, characterized in that: The right end of the support rod (4) is fixedly connected to the extrusion forming template (2); and the left end of the support rod (4) is connected to an external slipform machine.

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