High-strength carbon fiber net convenient to shape

By designing a high-strength carbon fiber mesh including longitudinal carbon fiber yarn, stranded transverse carbon fiber yarn, steel wire and hot fuse, the existing carbon fiber mesh has solved the problems of small overall action force and unsolid bonding, achieving higher structural strength and adhesion capabilities, and expanding the application scope.

CN222797138UActive Publication Date: 2025-04-25ZHEJIANG PANXIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421552518.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-25
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing carbon fiber mesh has a small overall force, which is only suitable for bending and shear reinforcement, with a narrow application range, and is prone to insolid bonding between the reinforcement material and the substrate, which is easy to peel and fall off.

Method used

A high-strength carbon fiber mesh including longitudinal carbon fiber yarn, first transverse carbon fiber yarn and second transverse carbon fiber yarn is designed. By perpendicular to the stranded transverse carbon fiber yarn, combined with the arrangement of steel wire and hot fuse, the overall structural strength of the mesh is enhanced, and the adhesion ability to the polymer mortar is improved through the epoxy coating and rough surface.

Benefits of technology

It effectively increases the overall structural strength of the carbon fiber mesh, improves the adhesion ability to polymer mortar, enhances stability and practicality, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222797138U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength carbon fiber net convenient to shape, which comprises longitudinal carbon fiber yarns, first transverse carbon fiber yarns and second transverse carbon fiber yarns, and the longitudinal carbon fiber yarns, the first transverse carbon fiber yarns and the second transverse carbon fiber yarns are all composed of carbon fiber yarns. The first transverse carbon fiber yarn and the second transverse carbon fiber yarn are mutually twisted, the longitudinal carbon fiber yarn is inserted into the twisting position of the first transverse carbon fiber yarn and the second transverse carbon fiber yarn, a plurality of steel wires are arranged in the longitudinal carbon fiber yarn, a first thermal fuse is arranged on the outer side of the first transverse carbon fiber yarn, and a second thermal fuse is arranged on the outer side of the second transverse carbon fiber yarn. And second thermal fuses are arranged in the second transverse carbon fiber yarns. The carbon fiber net is simple in structure, high in structural strength, good in overall structure stabilizing effect and capable of being stably attached to polymer mortar, and the practicability of the carbon fiber net is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber nets, in particular to a high-strength carbon fiber net that is easy to shape. Background Art

[0002] Traditional reinforcement materials are mainly reinforced concrete and metal materials. The reinforcement construction of reinforced concrete is complicated, occupies a large space, has a high reinforcement cost per unit area, and the steel bars are prone to corrosion. The reinforcement of metal materials is mainly based on bonded steel and outsourced steel reinforcement. The steel plate is pasted on the surface of the reinforcement by epoxy resin adhesive, so that it bears stress together with the reinforcement, but it will increase the self-weight of the reinforced structure. At the same time, steel is easy to rust, and its corrosion resistance and durability are poor, so its application is relatively limited. Carbon fiber composite materials are gradually used in reinforcement materials due to their light weight, high strength, excellent corrosion resistance and fire resistance. At present, carbon fiber reinforcement materials are mainly carbon fiber cloth and carbon fiber board. They are pasted on the surface of the reinforcement by matching epoxy resin adhesive. The construction is simple and the reinforcement effect is obvious. The existing carbon fiber mesh is made of strands of carbon fiber yarn woven into warp and weft, and the carbon fiber yarn is composed of carbon fiber filaments. The carbon fiber mesh has a small overall force and is only suitable for bending reinforcement and shear reinforcement. The application range is relatively narrow. At the same time, it is also easy for the reinforcement material and the substrate to be loosely bonded, and it is easy to peel off and fall off. For this reason, we propose a high-strength carbon fiber mesh that is easy to shape. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a high-strength carbon fiber mesh that is easy to shape. The utility model solves the problem that the existing carbon fiber mesh is made of strands of carbon fiber yarns woven into warp and weft, and the carbon fiber yarns and carbon fiber filaments are composed of small overall force and are only suitable for bending reinforcement and shear reinforcement, and the application range is relatively narrow. At the same time, it is also easy to cause the reinforcement material and the base material to be not firmly bonded, and it is easy to peel off and fall off.

[0004] The utility model discloses a high-strength carbon fiber mesh that is easy to shape, comprising a longitudinal carbon fiber yarn, a first transverse carbon fiber yarn and a second transverse carbon fiber yarn, wherein the longitudinal carbon fiber yarn, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn are all composed of carbon fiber filaments, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn are twisted with each other, the longitudinal carbon fiber yarn is inserted at the twisting position of the first transverse carbon fiber yarn and the second transverse carbon fiber yarn, the longitudinal carbon fiber yarn is perpendicular to the twisted first transverse carbon fiber yarn and the second transverse carbon fiber yarn, a plurality of steel wires are arranged in the longitudinal carbon fiber yarn, a first hot melt wire is arranged on the outer side of the first transverse carbon fiber yarn, and a second hot melt wire is arranged in the second transverse carbon fiber yarn.

[0005] In the above solution, the number of carbon fiber filaments in the longitudinal carbon fiber yarn, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn is no less than 12,000.

[0006] In the above solution, the longitudinal carbon fiber yarns and the twisted first transverse carbon fiber yarns and second transverse carbon fiber yarns form a plurality of square grids, and the side length of the grid in the positive direction is 2 cm to 3 cm.

[0007] In the above solution, there are 6 steel wires in the longitudinal carbon fiber yarn.

[0008] In the above solution, the cross-sections of the longitudinal carbon fiber yarn, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn are rectangular.

[0009] In the above solution, the outer sides of the longitudinal carbon fiber yarn, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn are all provided with epoxy coatings, and the outer sides of the epoxy coatings are rough.

[0010] The advantages and beneficial effects of the utility model are as follows: the utility model provides a high-strength carbon fiber mesh that is easy to shape, the arrangement of the twisted first transverse carbon fiber yarn and the second transverse carbon fiber yarn and the steel wire effectively increases the overall structural strength of the carbon fiber mesh, the first hot melt wire and the second hot melt wire are bonded to each other after hot melting, so that the twisted part of the first transverse carbon fiber yarn and the second transverse carbon fiber yarn can be stably connected, and the longitudinal carbon fiber yarn, the first transverse carbon fiber yarn and the second transverse carbon fiber yarn arranged on the rough surface enable the carbon fiber mesh to have good adhesion to the polymer mortar. This kind of carbon fiber mesh has a simple structure, high structural strength, good overall structural stability, can be stably attached to the polymer mortar, and effectively improves the practicality of the carbon fiber mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic structural diagram of part A of the utility model.

[0014] In the figure: 1, longitudinal carbon fiber yarn 2, first transverse carbon fiber yarn 3, second transverse carbon fiber yarn 4, steel wire 5, first thermal fuse 6, second thermal fuse. DETAILED DESCRIPTION

[0015] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0016] like Figure 1-2 As shown, the utility model is a high-strength carbon fiber mesh that is easy to shape, including a longitudinal carbon fiber yarn 1, a first transverse carbon fiber yarn 2 and a second transverse carbon fiber yarn 3, the longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 are all composed of carbon fiber filaments, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 are twisted with each other, and the twisted first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 effectively increase the overall structural strength of the carbon fiber mesh, the longitudinal carbon fiber yarn 1 is inserted into the twisted part of the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3, the longitudinal carbon fiber yarn 1 and the twisted first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 are perpendicular to each other, a plurality of steel wires 4 are arranged in the longitudinal carbon fiber yarn 1, and the arrangement of the steel wires 4 further increases the strength of the carbon fiber mesh, a first hot melt 5 is arranged on the outside of the first transverse carbon fiber yarn 2, and a second hot melt 6 is arranged in the second transverse carbon fiber yarn 3, the first hot melt 5 and the second hot melt 6 are bonded to each other after hot melting, so that the twisted part of the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 can be stably connected.

[0017] The longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 contain no less than 12,000 carbon fiber filaments.

[0018] The longitudinal carbon fiber yarn 1 and the twisted first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 form a plurality of square grids, and the side length of the grid in the positive direction is 2 cm to 3 cm.

[0019] The number of steel wires 4 in the longitudinal carbon fiber yarn 1 is 6.

[0020] The cross sections of the longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 are rectangular.

[0021] The longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 are all provided with epoxy coating on the outside, and the outer side of the epoxy coating has a rough surface. The longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 provided with the rough surface enable the carbon fiber mesh to have good adhesion to the polymer mortar.

[0022] Specifically, in the utility model, the twisted first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 effectively increase the transverse strength of the carbon fiber mesh, the arrangement of the steel wire 4 increases the longitudinal strength of the carbon fiber mesh, the first hot melt wire 5 and the second hot melt wire 6 are bonded to each other after hot melting, so that the twisted part of the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 can be stably connected, and the rough-surfaced longitudinal carbon fiber yarn 1, the first transverse carbon fiber yarn 2 and the second transverse carbon fiber yarn 3 enable the carbon fiber mesh to have good adhesion to the polymer mortar.

[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-strength carbon fiber mesh that is easy to shape, comprising longitudinal carbon fiber yarns (1), first transverse carbon fiber yarns (2) and second transverse carbon fiber yarns (3), characterized in that: The longitudinal carbon fiber yarn (1), the first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) are all composed of carbon fiber filaments. The first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) are twisted together. The longitudinal carbon fiber yarn (1) is inserted into the twisted position of the first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3). The longitudinal carbon fiber yarn (1) is perpendicular to the twisted first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3). A plurality of steel wires (4) are arranged inside the longitudinal carbon fiber yarn (1). A first thermal fuse (5) is arranged outside the first transverse carbon fiber yarn (2), and a second thermal fuse (6) is arranged inside the second transverse carbon fiber yarn (3).

2. The high-strength carbon fiber mesh that is easy to shape according to claim 1, characterized in that: The longitudinal carbon fiber yarn (1), the first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) contain no less than 12,000 carbon fiber filaments.

3. The high-strength carbon fiber mesh that is easy to shape according to claim 1, characterized in that: The longitudinal carbon fiber yarn (1) and the twisted first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) form a plurality of square grids, and the side length of the grid in the positive direction is 2 cm to 3 cm.

4. The high-strength carbon fiber mesh that is easy to shape according to claim 1, characterized in that: The longitudinal carbon fiber yarn (1) contains six steel wires (4).

5. The high-strength carbon fiber mesh that is easy to shape according to claim 1, characterized in that: The longitudinal carbon fiber yarn (1), the first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) have rectangular cross-sections.

6. The high-strength carbon fiber mesh that is easy to shape according to claim 1, characterized in that: The outer sides of the longitudinal carbon fiber yarn (1), the first transverse carbon fiber yarn (2) and the second transverse carbon fiber yarn (3) are all provided with an epoxy coating, and the outer side of the epoxy coating is a rough surface.