Buffer device for ball collecting barrel of natural gas pipeline

By designing a natural gas pipeline ball-receiving barrel buffer device that includes rollers, articulated rods and electromagnetic blocks, the problem of low cleaning efficiency caused by rubber ball rebound is solved, effective buffering and rapid discharge of rubber balls is achieved, and the efficiency of pipeline cleaning is improved.

CN222798488UActive Publication Date: 2025-04-25SINOPEC WANNENG NATURAL GAS CO LTD
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Patent Information

Application Number
CN202421804825.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-25
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the existing natural gas pipeline cleaning technology, the rubber ball rebounds due to its fast speed when passing through the pipeline, causing an impact on the inner wall of the ball collector and cannot be discharged quickly, resulting in low cleaning efficiency.

Method used

A natural gas pipeline ball-receiving cylinder buffer device is designed, including connecting pipes, buffer boxes, articulated shafts, articulated rods, rollers, annular elastic telescopic sleeves and electromagnetic blocks. Through the coordination of the roller and the articulation rod, the roller spacing is automatically adjusted by using kinetic energy differences to achieve effective buffering and discharge of the rubber ball.

Benefits of technology

This device can effectively reduce the rebound of the rubber ball, prevent impact on the inner wall of the ball collector, improve the discharge efficiency of the rubber ball, and improve the cleaning effect of the natural gas pipeline.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pipeline cleaning, and particularly relates to a natural gas pipeline ball collecting barrel buffering device which comprises a connecting pipe and a buffering box, the buffering box is connected and penetrates through the rear end of the connecting pipe, a hinge shaft is fixedly installed at the end, away from the connecting pipe, of the buffering box, and hinge rods which are symmetrically arranged are hinged to the outer surface of the hinge shaft. Rollers are rotationally connected to the ends, close to the connecting pipes, of the hinge rods; according to the natural gas pipeline ball collecting barrel buffering device, when a rubber ball passes through a connecting pipe, the rolling wheels can be impacted, so that a hinge rod can be extruded to swing, and when the kinetic energy of the rubber ball is large enough, the rubber ball rushes through the two rolling wheels, collides with a baffle and falls off from an outlet; when the kinetic energy of the rubber ball is not large enough, only the hinge rod is extruded to swing in a small range but not enough to pass through the two rollers, the magnetic needle moves in the coil to generate an electric signal, and the driving electromagnetic block is electrified to extrude the magnetic plates on the two sides, so that the distance between the two rollers can be increased, and the rubber ball can be effectively buffered.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pipeline cleaning, and in particular relates to a ball collecting cylinder buffer device for a natural gas pipeline. Background Art

[0002] Natural gas pipeline rubber ball cleaning is a technology used to remove dirt and sediments in natural gas pipelines. This technology uses a special rubber ball to pass through the inside of the pipeline, and uses the friction and elasticity between the rubber ball and the pipe wall to remove dirt from the pipe wall, thereby achieving the purpose of cleaning the pipeline.

[0003] For example, the Chinese patent with the announcement number CN219851198U discloses a pipeline ball collector, wherein a ball-blocking pipe joint is detachably mounted on the bottom of the ball collector, and a blocking plate is provided between the ball-blocking pipe joint and the ball collector, and a buffer and a first through hole for discharging liquid are provided on the blocking plate, and the buffer is a buffer pad, and a second through hole opposite to the first through hole is provided on the buffer pad. The technical solution in this patent can reduce shock by using the blocking plate and the buffer, but because the speed of cleaning the rubber ball is relatively fast, the rubber ball is only blocked by the blocking plate while the buffer pad is used for shock reduction. After shock reduction, the rubber ball will rebound and reciprocate against the inner wall of the ball collector, resulting in the inability to quickly discharge the ball collector. In view of this, we propose a buffer device for a natural gas pipeline ball collector. Utility Model Content

[0004] The purpose of the utility model is to provide a natural gas pipeline ball collecting cylinder buffer device to achieve the effect of effectively reducing the shock of the rubber ball in view of the above-mentioned existing technical problems.

[0005] In view of this, the utility model provides a natural gas pipeline ball collecting cylinder buffer device, including a connecting pipe, a buffer box, the buffer box is connected to and passes through the rear end of the connecting pipe, an end of the buffer box away from the connecting pipe is fixedly installed with a hinge shaft, the outer surface of the hinge shaft is hinged with symmetrically arranged hinge rods, the hinge rods are rotatably connected with rollers at one end close to the connecting pipe, a support platform is fixedly installed at the end of the buffer box away from the connecting pipe, an annular elastic telescopic sleeve is fixedly installed at the front end of the support platform, the free ends of the annular elastic telescopic sleeve are respectively fixedly connected to the hinge rods, and an outlet is opened at the bottom end of the buffer box.

[0006] Preferably, electromagnetic blocks are fixedly installed on both sides of the support platform, a magnetic plate is fixedly installed on the side where the hinged rods are close to each other, a coil is fixedly installed on the front end of the support platform, a magnetic needle is fixedly installed on the side where the hinged rods are close to each other, and the magnetic needle is sleeved inside the coil.

[0007] Preferably, a baffle is fixedly mounted in the middle of the outer surface of the hinge shaft, the baffle is semi-annular in shape, and the middle of the baffle is fixedly connected to the hinge shaft.

[0008] Preferably, a flange plate is fixedly mounted on one end of the connecting pipe away from the buffer box, the diameters of the flange plate and the connecting pipe are the same as the diameter of the rubber ball, and the diameter of the outlet is larger than the diameter of the connecting pipe.

[0009] Preferably, a separation tube is fixedly installed at the bottom end of the outlet, an arc-shaped filter plate is inserted at the bottom end of the separation tube, and a collecting sleeve is inserted below the outer surface of the separation tube.

[0010] Preferably, the center line of the roller at the upper end is located below the upper tangent line of the inner diameter of the connecting pipe, and the two rollers are symmetrically arranged.

[0011] Preferably, the distance between the roller and the baffle is greater than the inner diameter of the connecting tube, and the distance between the two symmetrical hinged rods is greater than the inner diameter of the connecting tube.

[0012] Preferably, the annular elastic telescopic sleeve includes a fixed ring with grooves at both ends. The interior of the groove is slidably connected to a semi-ring block, the semi-ring block is fixedly connected to the hinge rod, and the semi-ring block is fixedly connected to the inner wall of the groove via a reset spring.

[0013] The beneficial effects of the utility model are:

[0014] 1. A natural gas pipeline ball collecting cylinder buffer device, when the rubber ball passes through the connecting pipe, it can impact the roller, thereby squeezing the hinged rod to swing, when the kinetic energy of the rubber ball is large enough, it passes through the two rollers to collide with the baffle and fall from the outlet, when the kinetic energy of the rubber ball is not large enough, it only squeezes the hinged rod to swing in a small range but is not enough to pass through the two rollers, due to the squeezing of the hinged rod to swing in a small range, the magnetic needle moves in the coil to generate an electrical signal, and the driving electromagnetic block is energized to squeeze the magnetic plates on both sides, thereby increasing the distance between the two rollers to facilitate the passage of the rubber ball, and then effectively buffering the rubber ball.

[0015] 2. A natural gas pipeline ball collecting cylinder buffer device has a separation tube fixedly installed at the bottom end of the outlet, an arc-shaped filter plate is inserted at the bottom end of the separation tube, and a collecting sleeve is inserted below the outer surface of the separation tube. Through such an arrangement, the rubber ball and the liquid brought out by the rubber ball can be separated. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a half-section schematic diagram of the buffer box in the utility model;

[0018] Figure 3 This is a schematic diagram of the connection of the separation tube in the utility model;

[0019] Figure 4This is a schematic diagram of the connection of the support platform in the utility model;

[0020] Figure 5 It is a schematic diagram of the hinged rod connection in the utility model.

[0021] The symbols in the figure are:

[0022] 1. Connecting pipe; 2. Buffer box; 3. Articulated shaft; 4. Articulated rod; 5. Roller; 6. Support platform; 7. Annular elastic telescopic sleeve; 8. Electromagnetic block; 9. Magnetic plate; 10. Coil; 11. Magnetic needle; 12. Baffle; 13. Outlet; 14. Flange plate; 15. Separation pipe; 16. Arc filter plate; 17. Collecting sleeve; 701. Fixed ring; 702. Groove; 703. Semi-ring block; 704. Reset spring. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-Figure 5 This application is described in further detail.

[0024] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0025] The embodiment of the present application discloses a natural gas pipeline ball collecting cylinder buffer device, comprising a connecting pipe 1, a buffer box 2, the buffer box 2 is connected to and passes through the rear end of the connecting pipe 1, an articulated shaft 3 is fixedly installed at one end of the buffer box 2 away from the connecting pipe 1, a symmetrically arranged articulated rod 4 is articulated on the outer surface of the articulated shaft 3, and a roller 5 is rotatably connected to the articulated rod 4 close to the end of the connecting pipe 1, a support platform 6 is fixedly installed at one end of the buffer box 2 away from the connecting pipe 1, an annular elastic telescopic sleeve 7 is fixedly installed at the front end of the support platform 6, and the free ends of the annular elastic telescopic sleeve 7 are respectively fixedly connected to the articulated rod 4, and an outlet 13 is opened at the bottom end of the buffer box 2.

[0026] Based on the above structure,

[0027] In one of the embodiments, electromagnetic blocks 8 are fixedly installed on both sides of the support platform 6, a magnetic plate 9 is fixedly installed on the side where the hinged rods 4 are close to each other, a coil 10 is fixedly installed on the front end of the support platform 6, and a magnetic needle 11 is fixedly installed on the side where the hinged rods 4 are close to each other. The magnetic needle 11 is sleeved inside the coil 10. Through such an arrangement, when the hinged rod 4 swings, the magnetic needle 11 moves in the coil 10 to generate an electrical signal. After a period of time, the electromagnetic block 8 is driven to be energized, thereby increasing the distance between the two rollers 5 to avoid the rubber ball from being unable to squeeze the roller 5 due to low power and resulting in accumulation in the connecting tube 1.

[0028] Based on the above structure,

[0029] In one of the embodiments, a baffle 12 is fixedly installed in the middle of the outer surface of the hinge shaft 3. The baffle 12 is semi-circular in shape, and the middle of the baffle 12 is fixedly connected to the hinge shaft 3. The baffle 12 can achieve a certain shock-absorbing effect.

[0030] Specifically, a flange plate 14 is fixedly installed at one end of the connecting pipe 1 away from the buffer box 2. The diameters of the flange plate 14 and the connecting pipe 1 are the same as the diameter of the rubber ball. The diameter of the outlet 13 is larger than the diameter of the connecting pipe 1. Through this arrangement, there is enough space for the rubber ball to be discharged.

[0031] Based on the above structure,

[0032] In one embodiment, a separation tube 15 is fixedly installed at the bottom end of the outlet 13, an arc-shaped filter plate 16 is inserted at the bottom end of the separation tube 15, and a collecting sleeve 17 is inserted below the outer surface of the separation tube 15. This arrangement can achieve separation of the rubber ball and the liquid brought out by the rubber ball.

[0033] Specifically, the center line of the upper roller 5 is located below the upper tangent line of the inner diameter of the connecting tube 1, and the two rollers 5 are symmetrically arranged. Such an arrangement can ensure that the rollers 5 can hinder the movement of the rubber ball.

[0034] Specifically, the distance between the roller 5 and the baffle 12 is greater than the inner diameter of the connecting tube 1 , and the distance between the two symmetrical hinge rods 4 is greater than the inner diameter of the connecting tube 1 . This arrangement can prevent the rubber ball from getting stuck in the space.

[0035] Specifically, the annular elastic telescopic sleeve 7 includes a fixed ring 701, and grooves 702 are provided at both ends of the fixed ring 701. The interior of the groove 702 is slidably connected to a semi-ring block 703, and the semi-ring block 703 is fixedly connected to the hinge rod 4. The semi-ring block 703 is fixedly connected to the inner wall of the groove 702 by a reset spring 704. Such an arrangement can ensure that the hinge rod 4 can be reset under the action of the reset spring 704.

[0036] When a natural gas pipeline ball collecting cylinder buffer device of the present embodiment is used, the device is connected to the cleaning pipeline. When the rubber ball passes through the connecting pipe 1, it can impact the roller 5, thereby squeezing the hinged rod 4 to swing. When the kinetic energy of the rubber ball is large enough, it rushes through the two rollers 5 and collides with the baffle 12 and falls from the outlet. When the kinetic energy of the rubber ball is not large enough, it only squeezes the hinged rod 4 to swing in a small range but is not enough to pass through the two rollers 5. Due to the squeezing of the hinged rod 4 to swing in a small range, the magnetic needle 11 moves in the coil 10 to generate an electrical signal, and the driving electromagnetic block 8 is energized to squeeze the magnetic plates 9 on both sides, thereby increasing the distance between the two rollers 5 to facilitate the passage of the rubber ball, thereby effectively buffering the rubber ball.

[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A natural gas pipeline ball receiving cylinder buffer device, comprising a connecting pipe (1), characterized in that: Also includes: A buffer box (2) is connected to and passes through the rear end of the connecting pipe (1); a hinge shaft (3) is fixedly installed at one end of the buffer box (2) away from the connecting pipe (1); a symmetrically arranged hinge rod (4) is hingedly connected to the outer surface of the hinge shaft (3); a roller (5) is rotatably connected to one end of the hinge rod (4) close to the connecting pipe (1); a support platform (6) is fixedly installed at one end of the buffer box (2) away from the connecting pipe (1); an annular elastic telescopic sleeve (7) is fixedly installed at the front end of the support platform (6); the free ends of the annular elastic telescopic sleeve (7) are respectively fixedly connected to the hinge rod (4); and an outlet (13) is opened at the bottom end of the buffer box (2).

2. A natural gas pipeline ball receiving cylinder buffer device according to claim 1, characterized in that: Electromagnetic blocks (8) are fixedly mounted on both sides of the support platform (6), a magnetic plate (9) is fixedly mounted on the side where the hinged rods (4) are close to each other, a coil (10) is fixedly mounted on the front end of the support platform (6), a magnetic needle (11) is fixedly mounted on the side where the hinged rods (4) are close to each other, and the magnetic needle (11) is sleeved inside the coil (10).

3. A natural gas pipeline ball receiving cylinder buffer device according to claim 1, characterized in that: A baffle (12) is fixedly mounted in the middle of the outer surface of the hinge shaft (3); the baffle (12) is in a semi-annular shape, and the middle of the baffle (12) is fixedly connected to the hinge shaft (3).

4. A natural gas pipeline ball receiving cylinder buffer device according to claim 1, characterized in that: A flange plate (14) is fixedly mounted on one end of the connecting pipe (1) away from the buffer box (2); the diameters of the flange plate (14) and the connecting pipe (1) are the same as the diameter of the rubber ball; and the diameter of the outlet (13) is greater than the diameter of the connecting pipe (1).

5. The natural gas pipeline ball receiving cylinder buffer device according to claim 1, characterized in that: A separation tube (15) is fixedly mounted at the bottom end of the outlet (13), an arc-shaped filter plate (16) is plugged into the bottom end of the separation tube (15), and a collection sleeve (17) is plugged into the lower portion of the outer surface of the separation tube (15).

6. A natural gas pipeline ball receiving cylinder buffer device according to claim 3, characterized in that: The center line of the roller (5) at the upper end is located below the upper tangent line of the inner diameter of the connecting pipe (1), and the two rollers (5) are symmetrically arranged.

7. A natural gas pipeline ball receiving cylinder buffer device according to claim 6, characterized in that: The distance between the roller (5) and the baffle (12) is greater than the inner diameter of the connecting pipe (1), and the distance between the two symmetrical hinged rods (4) is greater than the inner diameter of the connecting pipe (1).

8. The natural gas pipeline ball receiving cylinder buffer device according to claim 1, characterized in that: The annular elastic telescopic sleeve (7) comprises a fixing ring (701), grooves (702) are provided at both ends of the fixing ring (701), a semi-ring block (703) is slidably connected inside the groove (702), the semi-ring block (703) is fixedly connected to the hinge rod (4), and the semi-ring block (703) is fixedly connected to the inner wall of the groove (702) via a return spring (704).

Citation Information

Patent Citations

  • Pipeline ball collector

    CN219851198U