Hydraulic dehydrator for coal slime
By designing the dehydration and drying mechanism of the coal sludge hydraulic dehydrator, the problem of moisture inclusion of coal sludge after extrusion and dehydration is solved, efficient dehydration and drying of coal sludge is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421066541.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the existing coal slime dehydration technology, the coal slime after extrusion and dehydration is still mixed with moisture, requiring additional drying processes, which increases production time and personnel burden.
A coal sludge hydraulic dehydrator is designed, including a dehydration mechanism and a drying mechanism. The dehydration mechanism uses a cylinder and a drainage cloth to extrude and dehydrate the coal slime, while the drying mechanism uses a heating box and an electric heating wire to dry the dehydrated coal slime.
It effectively reduces the moisture residue in coal slime, avoids additional drying processes, and improves the drying efficiency and production efficiency of coal slime.
Smart Images

Figure CN222799564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal slime dehydration, in particular to a coal slime hydraulic dehydrator. Background Art
[0002] Coal is the main energy source for people's lives. Coal mined directly from mines is called raw coal. Impurities are inevitably mixed in during the generation, mining and transportation of raw coal. The deeper the bottom, the worse the quality of the raw coal. The quality of coal is also different. In order to reduce impurities, coal slime is formed after deep processing of coal.
[0003] For example, Chinese utility model patent CN214582119U discloses a dehydrator, whose technical solution is as follows: comprising a base arranged at the bottom and a hydraulic device at the top and a plurality of guide columns fixedly installed therebetween, an extrusion device installed on the guide column is arranged between the base and the hydraulic device, the hydraulic device is installed with an extrusion device through a first hydraulic output device, the hydraulic device is installed with a limit cylinder through the extrusion device through a second hydraulic output device, a circular extrusion cylinder is fixedly installed in the middle of the extrusion device, the extrusion cylinder sleeve is arranged in the limit cylinder, the extrusion cylinder is provided with an installation groove on the side facing the base, a nylon plate is installed in the installation groove, the nylon plate is provided with a plurality of evenly distributed protrusions on the outer side of the extrusion cylinder, the nylon plate is provided with a plurality of evenly distributed drainage holes, a drainage channel connected to the drainage hole is arranged on the back of the nylon plate, each of the drainage holes is connected to a drainage pipe, a water collecting pipe connected to each of the drainage pipes is installed in the middle of the nylon plate, and a drainage cloth wrapping the nylon plate is arranged at the bottom of the extrusion cylinder;
[0004] The applicant has found that there are still some problems that need to be improved in the above technical scheme. For example, in the process of extruding and dehydrating the coal slime, the coal slime after extrusion and dehydration will still be mixed with some water. The water mixed in the coal slime will result in the coal slime not being able to be used directly in the future. The extruded coal slime needs to be further dried to ensure that the water in the coal slime is removed. However, drying the extruded coal slime requires adding a new process, which brings inconvenience to the production personnel. For this reason, we propose a coal slime hydraulic dehydrator to save the drying process, thereby improving the production efficiency of the production personnel. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a coal slime hydraulic dehydrator, which has the advantage of being easy to dry the extruded coal slime, and solves the problem that the extruded coal slime needs to add a drying process, thereby increasing the production time.
[0006] To achieve the above object, the utility model provides the following technical solution: a coal slime hydraulic dehydrator, comprising a bottom plate; a squeezing bin is fixed on the top surface of the bottom plate, a dehydration mechanism is provided on the top surface of the bottom plate, and a drying mechanism is also provided on the top surface of the bottom plate;
[0007] The dehydration mechanism includes a first cylinder installed on the top surface of the base plate and close to its right end through a bracket, a fixed plate is fixed to the output end of the first cylinder, and no less than three connecting rods are fixed to the left end of the fixed plate, and a drainage plate is fixed to the left ends of multiple connecting rods, and the left end of the drainage plate is covered with a drainage cloth; the dehydration mechanism also includes a second cylinder fixed on the top surface of the base plate and close to its left end through a bracket.
[0008] Furthermore, an extrusion plate is fixed to the right end of the second cylinder, and sealing gaskets are fixed to the peripheral walls of the extrusion plate, the drainage plate and the fixed plate, and the mesh number of the drainage cloth is 20 meshes.
[0009] Furthermore, a plurality of drainage holes are provided at the left end of the drainage board, and the plurality of drainage holes all penetrate and extend to the right end of the drainage board.
[0010] Furthermore, the upper surface of the extrusion bin is connected to a feed pipe, and the feed pipe is funnel-shaped.
[0011] Furthermore, the drying mechanism includes a conveying box, a heating box, a servo motor, a rotating shaft, a spiral conveying sheet and a heating wire; the conveying box is fixed on the top surface of the bottom plate, the heating box is fixed on the outer surface of the conveying box, the servo motor is fixed on the left end of the conveying box, the left end of the rotating shaft is fixed on the output shaft of the servo motor, the spiral conveying sheet is fixed on the outer surface of the rotating shaft, and the left and right ends of the heating wire are respectively fixed on the left and right side walls of the inner cavity of the heating box.
[0012] Furthermore, the heating wire is spiral-shaped, the heating wire is sleeved with the conveying box, and a feed hopper is provided on the upper surface of the conveying box.
[0013] Furthermore, the right end of the rotating shaft is rotatably connected to the right side wall of the inner cavity of the conveying box through a sealed bearing, and the right end of the conveying box is provided with no less than two discharge holes.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] The coal slime hydraulic dehydrator can quickly extrude the coal slime by setting a dehydration mechanism, thereby completing the preliminary dehydration of the coal slime. After the dehydration is completed, the dehydrated coal slime is further dried by a heating mechanism, thereby avoiding the presence of more water in the coal slime after extrusion, thereby affecting the normal use of the coal slime. When the production personnel process the coal slime, the processing steps are reduced, thereby achieving the purpose of improving the drying efficiency of the coal slime. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model in the state of squeezing and dehydrating coal slime;
[0018] Figure 3 It is a structural schematic diagram of the heating mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the right side planar structure of the drainage board of the utility model.
[0020] In the figure: 1. bottom plate; 2. extrusion chamber; 3. first cylinder; 4. second cylinder; 5. fixing plate; 6. connecting rod; 7. drainage plate; 8. drainage cloth; 9. conveying box; 10. heating box; 11. servo motor; 12. rotating shaft; 13. spiral conveying sheet; 14. heating wire. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 , Figure 2 as well as Figure 4 A coal slime hydraulic dehydrator in this embodiment includes a bottom plate 1; a squeezing bin 2 is fixed on the top surface of the bottom plate 1, a feed pipe is connected to the upper surface of the squeezing bin 2, and the feed pipe is funnel-shaped; a dehydration mechanism is provided on the top surface of the bottom plate 1, and a drying mechanism is also provided on the top surface of the bottom plate 1.
[0023] Among them, the dehydration mechanism includes a first cylinder 3 installed on the top surface of the base plate 1 and close to its right end through a bracket, a fixed plate 5 is fixed to the output end of the first cylinder 3, and no less than three connecting rods 6 are fixed to the left end of the fixed plate 5, and a drainage plate 7 is fixed to the left ends of multiple connecting rods 6. The left end of the drainage plate 7 is provided with multiple drainage holes, and the multiple drainage holes all penetrate and extend to the right end of the drainage plate 7. An extrusion plate is fixed to the right end of the second cylinder 4, and sealing gaskets are fixed to the surrounding walls of the extrusion plate, the drainage plate 7 and the fixed plate 5. The left end of the drainage plate 7 is covered with a drainage cloth 8, and the mesh number of the drainage cloth 8 is 20 meshes; the dehydration mechanism also includes a second cylinder 4 fixed to the top surface of the base plate 1 and close to its left end through a bracket.
[0024] During operation, first, coal slime is put in through the feed pipe arranged on the extrusion bin 2, and then the coal slime will fall into the extrusion bin 2, and then by starting the first cylinder 3 and the second cylinder 4 at the same time, the output ends of the first cylinder 3 and the second cylinder 4 will move into the extrusion bin 2, and then when the extrusion plate installed at the right end of the second cylinder 4 contacts the coal slime, the drainage cloth 8 installed at the left end of the first cylinder 3 squeezes the coal slime. Since the coal slime is squeezed, the moisture mixed in the coal slime will move to the right through the small holes on the drainage cloth 8, and then the moisture will move to between the fixed plate 5 and the drainage plate 7 through the multiple drainage holes opened on the drainage plate 7; and when the moisture between the fixed plate 5 and the drainage plate 7 needs to be discharged from the extrusion bin 2, by resetting the first cylinder 3 and the second cylinder 4, the fixed plate 5 and the drainage plate 7 can be driven to move out of the extrusion bin 2, and the moisture can be taken out of the extrusion bin 2, thereby realizing the extrusion dehydration of the coal slime.
[0025] However, after squeezing and dragging water, the coal slime is temporarily stored in the squeezing bin 2. By further starting the first cylinder 3, the first cylinder 3 will push the coal slime in the squeezing bin 2, so that the coal slime falls into the feed hopper arranged on the conveying box 9 through the through hole at the left end of the squeezing bin 2.
[0026] It should be noted that, in the present invention, in order to ensure the stroke of the first cylinder 3 and the second cylinder 4, the first cylinder 3 and the second cylinder 4 are both multi-stage cylinders.
[0027] See also Figure 3 In order to dry the extruded coal slime, the drying mechanism in this embodiment includes a conveying box 9, a heating box 10, a servo motor 11, a rotating shaft 12, a spiral conveying sheet 13 and an electric heating wire 14; the conveying box 9 is fixed on the top surface of the bottom plate 1, and the right end of the conveying box 9 is provided with no less than two discharge holes, and the upper surface of the conveying box 9 is provided with a feeding hopper, the heating box 10 is fixed on the outer surface of the conveying box 9, the servo motor 11 is fixed on the left end of the conveying box 9, the left end of the rotating shaft 12 is fixed to the output shaft of the servo motor 11, and the right end of the rotating shaft 12 is rotatably connected to the right side wall of the inner cavity of the conveying box 9 through a sealed bearing, the spiral conveying sheet 13 is fixed on the outer surface of the rotating shaft 12, and the left and right ends of the electric heating wire 14 are respectively fixed to the left and right side walls of the inner cavity of the heating box 10, and the electric heating wire 14 is spiral, and the electric heating wire 14 is sleeved with the conveying box 9.
[0028] During operation, the material enters the conveying box 9 through the hopper installed on the conveying box 9, and further by starting the heating wire 14, the heating wire 14 will heat the heating box 10 when it is working. When the heating box 10 is heated, the heat will be transferred to the conveying box 9 fixed with the heating box 10, and further by starting the servo motor 11, the rotation of the output shaft of the servo motor 11 will drive the spiral conveying piece 13 fixed to the output shaft of the servo motor 11 to rotate, thereby conveying the coal slime in the conveying box 9. During the conveying process, because the conveying box 9 is heated, the coal slime in the conveying box 9 will be heated, thereby achieving the purpose of further drying the coal slime, and after heating, the coal slime in the conveying box 9 will be conveyed to the outside of the conveying box 9 through the discharge hole set at the right end of the conveying box 9, thereby achieving the purpose of discharging.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coal slime hydraulic dehydrator, characterized in that: It comprises a bottom plate (1); a squeezing bin (2) is fixed on the top surface of the bottom plate (1); a dehydration mechanism is provided on the top surface of the bottom plate (1); and a drying mechanism is also provided on the top surface of the bottom plate (1); The dehydration mechanism comprises a first cylinder (3) mounted on the top surface of the bottom plate (1) and close to its right end through a bracket, a fixing plate (5) being fixed to the output end of the first cylinder (3), no less than three connecting rods (6) being fixed to the left end of the fixing plate (5), a drainage plate (7) being fixed to the left ends of the plurality of connecting rods (6), and a drainage cloth (8) covering the left end of the drainage plate (7); the dehydration mechanism also comprises a second cylinder (4) fixed on the top surface of the bottom plate (1) and close to its left end through a bracket.
2. A coal slime hydraulic dehydrator according to claim 1, characterized in that: An extrusion plate is fixed to the right end of the second cylinder (4); sealing gaskets are fixed to the peripheral walls of the extrusion plate, the drainage plate (7) and the fixed plate (5); and the drainage cloth (8) has a mesh number of 20.
3. A coal slime hydraulic dehydrator according to claim 1, characterized in that: A plurality of drainage holes are provided at the left end of the drainage plate (7), and the plurality of drainage holes all penetrate and extend to the right end of the drainage plate (7).
4. A coal slime hydraulic dehydrator according to claim 1, characterized in that: The upper surface of the extrusion bin (2) is connected to a feed pipe, and the feed pipe is funnel-shaped.
5. The coal slime hydraulic dehydrator according to claim 1, characterized in that: The drying mechanism comprises a conveying box (9), a heating box (10), a servo motor (11), a rotating shaft (12), a spiral conveying sheet (13) and an electric heating wire (14); the conveying box (9) is fixed to the top surface of the bottom plate (1), the heating box (10) is fixed to the outer surface of the conveying box (9), the servo motor (11) is fixed to the left end of the conveying box (9), the left end of the rotating shaft (12) is fixed to the output shaft of the servo motor (11), the spiral conveying sheet (13) is fixed to the outer surface of the rotating shaft (12), and the left and right ends of the electric heating wire (14) are respectively fixed to the left and right side walls of the inner cavity of the heating box (10).
6. A coal slime hydraulic dehydrator according to claim 5, characterized in that: The heating wire (14) is spiral-shaped, the heating wire (14) is sleeved with the conveying box (9), and a feed hopper is provided on the upper surface of the conveying box (9).
7. A coal slime hydraulic dehydrator according to claim 5, characterized in that: The right end of the rotating shaft (12) is rotatably connected to the right side wall of the inner cavity of the conveying box (9) via a sealed bearing, and the right end of the conveying box (9) is provided with no less than two discharge holes.
Citation Information
Patent Citations
Dehydrator
CN214582119U