Descaling device of heat exchanger
By designing a descaling device including a water tank, a water pump, a water collection assembly and a filter assembly, the problem of waste of water resources when cleaning the scale inside the heat exchanger is solved, and the recycling of water and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202421513281.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When cleaning scale inside the heat exchanger, a large amount of water is needed, resulting in waste of resources. The cleaned water contains large residue and cannot be recycled.
A descaling device including a heat exchanger and cleaning assembly is designed. The scale inside the heat exchange tube is cleaned through structural components such as a water tank, a water pump, a connecting sleeve, a first connecting ring, a water collection assembly, agitating assembly and a filtering assembly, and the water recycling and residue filtration are carried out through the water collection assembly and a filter assembly.
It effectively reduces water consumption, realizes water recycling, avoids waste of resources, and improves cleaning efficiency through the mixing components, ensuring the cleaning effect of the heat exchange pipe.
Smart Images

Figure CN222799799U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchangers, and in particular relates to a descaling device for a heat exchanger. Background Art
[0002] A heat exchanger is a device that transfers heat between fluids. It is widely used in processes such as heating, cooling, evaporation, and condensation. It allows the fluid to flow in a shell and exchange heat through tubes or plates. Heat exchangers are used in many industrial fields, such as petrochemicals, food and beverages, medicine, energy, etc.
[0003] During the use of the heat exchanger, water passes through the interior of the heat exchanger. The water contains dissolved minerals. When the water flows in the heat exchanger and is heated, its temperature rises and its solubility decreases, causing mineral ions to precipitate and deposit on the internal surface of the heat exchanger to form scale. The formation of scale will reduce the heat exchange efficiency of the heat exchanger, increase energy consumption, and may even cause equipment blockage and damage. In order to improve the heat exchange efficiency of the heat exchanger and increase the service life of the heat exchanger, the interior of the heat exchanger needs to be cleaned. A cleaning liquid will be introduced into the interior of the heat exchanger to clean the scale inside the heat exchanger with the cleaning liquid. The residue after cleaning is discharged from the interior of the heat exchanger with the water. When cleaning the heat exchanger, a large amount of water is needed, resulting in a waste of resources. The problem with the above technology is that a large amount of water is needed to clean the scale inside the heat exchanger, and the cleaned water contains large residues and cannot be recycled, resulting in a waste of resources. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a descaling device for a heat exchanger which can overcome the above problems or at least partially solve the above problems.
[0005] The utility model is implemented as follows: a descaling device for a heat exchanger comprises a heat exchanger and a cleaning component, wherein the heat exchanger comprises two connecting plates, a plurality of heat exchange tubes and a placement table, the left and right sides of the surfaces of the plurality of heat exchange tubes are fixedly connected to the inside of the two connecting plates, the bottoms of the two connecting plates are movably connected to the left and right sides of the top of the placement table respectively, the cleaning component comprises a water tank, a water pump, a connecting sleeve and a first connecting ring, the top of the water tank is fixedly connected to the bottom of the placement table, the right side of the water pump is fixedly connected to the left side of the water tank, the bottom of the left side of the water tank is fixedly connected to the input end of the bottom of the water pump through a pipeline, the left side of the connecting sleeve is fixedly connected to the output end of the left side of the water pump through a pipeline, the right side of the connecting sleeve is fixedly connected to the left side of the first connecting ring, and the right side of the first connecting ring is fixedly connected to the left side of the left connecting plate by bolts;
[0006] The heat exchanger is used to transfer heat;
[0007] The cleaning component is used to clean scale inside a plurality of heat exchange tubes.
[0008] In order to improve the efficiency of cleaning multiple heat exchange tubes, preferably, the four corners of the bottom of the water tank are fixedly connected with supporting feet, the top of the front side of the water tank is fixedly connected with a dosing port, a water collecting assembly is arranged on the right side of the right connecting plate, a stirring assembly is arranged inside the water tank, and a filtering assembly is arranged on the right side inside the water tank, the cleaning agent is added to the inside of the water tank through the dosing port, and the dissolution of the cleaning agent in the water is accelerated by the stirring assembly, thereby improving the efficiency of cleaning the heat exchange tubes.
[0009] In order to reduce water consumption, preferably, the water collecting assembly includes a second connecting ring, a water baffle and a connecting tube. The left side of the second connecting ring is fixedly connected to the right side of the right connecting plate by bolts, the left side of the water baffle is fixedly connected to the right side of the second connecting ring, the right side of the connecting tube is fixedly connected to the bottom of the left side of the water baffle, and the left side of the connecting tube is fixedly connected to the top of the right side of the water tank. After water passes through the interior of multiple heat exchange tubes to brush the inner walls of the heat exchange tubes, it is discharged into the interior of the water baffle, and the water inside the water baffle flows into the interior of the water tank through the connecting tube, so that the water is recycled.
[0010] In order to make the cleaning agent completely dissolved in the water, preferably, the stirring assembly includes a stirring motor, a stirring rod and a plurality of stirring blades. The bottom of the stirring motor is fixedly connected to the top of the water tank, the stirring rod is arranged inside the water tank, the bottom of the output end of the stirring motor is fixedly connected to the top of the stirring rod, and the opposite ends of the plurality of stirring blades are fixedly connected to the surface of the stirring rod. By starting the stirring motor, the output end of the stirring motor drives the stirring rod to rotate, and the rotation of the stirring rod drives the plurality of stirring blades to rotate, and the water inside the water tank is stirred by the stirring blades, so that the cleaning agent is dissolved in the water.
[0011] In order to prevent the residue cleaned out from the inside of multiple heat exchange tubes from entering the inside of the water pump with the water flow and causing damage to the water pump, preferably, the filter assembly includes a filter plate, a discharge box and a discharge valve, the surface of the filter plate is fixedly connected to the right side of the inside of the water tank, the bottom of the discharge box is fixedly connected to the right side of the bottom of the inside of the water tank, the left side of the discharge box is fixedly connected to the bottom of the right side of the filter plate, the top of the discharge valve is fixedly connected to the bottom of the discharge box, and the surface of the discharge valve is fixedly connected to the bottom of the inside of the water tank. After the cleaned water flows into the water tank, the residue in the water is blocked by the filter plate, thereby preventing the residue from flowing into the inside of the water pump.
[0012] In order to keep the multiple heat exchange tubes stable on the top of the placement table, preferably, the four corners of the top of the placement table are fixedly connected with pillars, the surface of the left rear pillar is movably connected with a cover plate, the right side of the rear side inside the cover plate is movably connected to the surface of the right rear pillar, the side of the cover plate close to the two front pillars is fixedly connected to the inside of the two front pillars by bolts, and the left and right sides of the bottom of the cover plate are fixedly connected to the tops of the two connecting plates. Through the coordinated use of the cover plate and the placement table, the two connecting plates are clamped and fixed to limit the movement of the two connecting plates, thereby keeping the multiple heat exchange tubes stable.
[0013] In order to facilitate observation of the cleaning effect of multiple heat exchange tubes, preferably, a transparent plate is fixedly connected to the right side of the water baffle, and the transparent plate is made of glass. The residue of the water flow after cleaning can be observed through the transparent plate, thereby facilitating observation of the cleaning effect of multiple heat exchange tubes.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model provides structural components such as a heat exchanger, a connecting plate, a heat exchange tube, a placement table and a cleaning component. Heat is transferred through the heat exchanger, scale inside the heat exchange tube is cleaned through the cleaning component, cleaned water is collected and circulated through the water collecting component, a cleaning agent is dissolved into the water through the stirring component, and residues in the water are filtered through the filtering component to prevent the residues from flowing into the water pump. The heat exchange tube is kept stable through the coordinated use of the cover plate and the placement table, thereby achieving the effect of conveniently cleaning the scale inside the heat exchange tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of a three-dimensional structure provided by an embodiment of the utility model;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure inside the water tank provided by the embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of a heat exchanger provided by an embodiment of the utility model;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of a local structure provided by an embodiment of the utility model;
[0020] Figure 5 It is a three-dimensional structural schematic diagram of a filter assembly provided in an embodiment of the utility model.
[0021] In the figure: 1. heat exchanger; 101. connecting plate; 102. heat exchange tube; 103. placement table; 2. cleaning component; 201. water tank; 202. water pump; 203. connecting sleeve; 204. first connecting ring; 3. supporting foot; 4. dosing port; 5. water collecting component; 501. second connecting ring; 502. water baffle; 503. connecting cylinder; 6. stirring component; 601. stirring motor; 602. stirring rod; 603. stirring blade; 7. filtering component; 701. filtering plate; 702. material box; 703. discharge valve; 8. pillar; 9. cover plate; 10. transparent plate. DETAILED DESCRIPTION
[0022] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0023] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0024] like Figures 1 to 5As shown, a descaling device for a heat exchanger provided by an embodiment of the utility model comprises a heat exchanger 1 and a cleaning component 2, wherein the heat exchanger 1 comprises two connecting plates 101, a plurality of heat exchange tubes 102 and a placement table 103, the left and right sides of the surfaces of the plurality of heat exchange tubes 102 are fixedly connected to the inside of the two connecting plates 101, the bottoms of the two connecting plates 101 are movably connected to the left and right sides of the top of the placement table 103 respectively, the cleaning component 2 comprises a water tank 201, a water pump 202, a connecting sleeve 203 and a first connecting ring 204, the top of the water tank 201 is fixedly connected to the bottom of the placement table 103, the right side of the water pump 202 is fixedly connected to the left side of the water tank 201, the bottom of the left side of the water tank 201 is fixedly connected to the input end of the bottom of the water pump 202 through a pipeline, and the connecting sleeve 203 is connected to the first connecting ring 204. The left side of the cylinder 203 is fixedly connected to the output end of the left side of the water pump 202 through a pipeline, the right side of the connecting sleeve 203 is fixedly connected to the left side of the first connecting ring 204, and the right side of the first connecting ring 204 is fixedly connected to the left side of the left connecting plate 101 by bolts; the heat exchanger 1 is used to transfer heat; the cleaning component 2 is used to clean the scale inside the multiple heat exchange tubes 102. In order to improve the efficiency of cleaning the multiple heat exchange tubes 102, the four corners of the bottom of the water tank 201 are fixedly connected with supporting feet 3, the top of the front side of the water tank 201 is fixedly connected with a dosing port 4, the right side of the right connecting plate 101 is provided with a water collecting component 5, the inside of the water tank 201 is provided with a stirring component 6, and the right side of the inside of the water tank 201 is provided with a filtering component 7. The cleaning agent is added through the dosing port 4 The water enters the water tank 201, and the dissolution of the cleaning agent in the water is accelerated by the stirring component 6, so as to improve the efficiency of cleaning the heat exchange tube 102. In order to reduce the water consumption, the water collecting component 5 includes a second connecting ring 501, a water baffle 502 and a connecting tube 503. The left side of the second connecting ring 501 is fixedly connected to the right side of the right connecting plate 101 by bolts, the left side of the water baffle 502 is fixedly connected to the right side of the second connecting ring 501, the right side of the connecting tube 503 is fixedly connected to the bottom of the left side of the water baffle 502, and the left side of the connecting tube 503 is fixedly connected to the top of the right side of the water tank 201. After the water passes through the interior of multiple heat exchange tubes 102 to brush the inner wall of the heat exchange tube 102, it is discharged into the interior of the water baffle 502. The water inside the water baffle 502 is connected The cylinder 503 flows into the interior of the water tank 201, so that the water is circulated. In order to make the cleaning agent completely dissolved in the water, the stirring component 6 includes a stirring motor 601, a stirring rod 602 and a plurality of stirring blades 603. The bottom of the stirring motor 601 is fixedly connected to the top of the water tank 201, and the stirring rod 602 is arranged inside the water tank 201. The bottom of the output end of the stirring motor 601 is fixedly connected to the top of the stirring rod 602, and the opposite ends of the plurality of stirring blades 603 are fixedly connected to the surface of the stirring rod 602. By starting the stirring motor 601, the output end of the stirring motor 601 drives the stirring rod 602 to rotate, and the stirring rod 602 drives the plurality of stirring blades 603 to rotate during the rotation, and the stirring blades 603 are used to stir the water inside the water tank 201.703 is fixedly connected to the bottom of the lower material box 702, and the left side of the lower material box 702 is fixedly connected to the bottom of the right side of the filter plate 701. The top of the discharge valve 703 is fixedly connected to the bottom of the lower material box 702, and the surface of the discharge valve 703 is fixedly connected to the bottom of the lower material box 702. The surface of the discharge valve 703 is fixedly connected to the bottom of the lower material box 702, and the surface of the discharge valve 703 is fixedly connected to the bottom of the water tank 201. After the cleaned water flows into the water tank 201, the residue in the water is blocked by the filter plate 701, thereby preventing the residue from flowing into the water pump 202. In order to keep the multiple heat exchange tubes 102 on the top of the placement table 103 Stable, the four corners of the top of the placement table 103 are fixedly connected with pillars 8, the surface of the rear left pillar 8 is movably connected with a cover plate 9, the right side of the rear side of the cover plate 9 is movably connected to the surface of the rear right pillar 8, the side of the cover plate 9 close to the two front pillars 8 is fixedly connected to the inside of the two front pillars 8 by bolts, and the left and right sides of the bottom of the cover plate 9 are fixedly connected to the tops of the two connecting plates 101. Through the coordinated use of the cover plate 9 and the placement table 103, the two connecting plates 101 are clamped and fixed to limit the movement of the two connecting plates 101, so that the multiple heat exchange tubes 102 remain stable. In order to facilitate the observation of the cleaning effect of the multiple heat exchange tubes 102, the right side of the water baffle 502 is fixedly connected with a transparent plate 10, which is made of glass. The residue of the water flow after cleaning can be observed through the transparent plate 10, so as to facilitate the observation of the cleaning effect of the multiple heat exchange tubes 102.
[0025] The working principle of this utility model:
[0026] When cleaning the scale inside the heat exchange tube 102, the cleaning agent is added into the water tank 201 through the dosing port 4, the stirring motor 601 is started, and the output end of the stirring motor 601 drives the stirring rod 602 to rotate. During the rotation of the stirring rod 602, the stirring blades 603 are driven to rotate, and the water inside the water tank 201 is stirred by the stirring blades 603, so that the cleaning agent is dissolved in the water, and the water pump 202 is started. The input end of the water pump 202 draws water from the water tank 201, and the water is discharged into the connecting sleeve 203 through the output end of the water pump 202. The water inside the connecting sleeve 203 is discharged into the interior of the plurality of heat exchange tubes 102, and after the inner wall of the heat exchange tube 102 is brushed, it is discharged into the interior of the water baffle 502, and the baffle 502 is used to clean the inner wall of the heat exchange tube 102. The water inside the water plate 502 flows into the water tank 201 through the connecting tube 503, and the residue in the water is blocked by the filter plate 701 to prevent the residue from flowing into the water pump 202. The cleaning effect of the multiple heat exchange tubes 102 is observed through the transparent plate 10. After the multiple heat exchange tubes 102 are cleaned, the water pump 202 is turned off, the bolts fixing the cover plate 9 and the two front pillars 8 are removed, the cover plate 9 is moved upward, the cover plate 9 rotates around the two rear pillars 8, the cover plate 9 is disengaged from the two connecting plates 101, the bolts fixing the two connecting plates 101 and the first connecting ring 204 and the second connecting ring 501 are removed, thereby taking out the multiple heat exchange tubes 102, opening the discharge valve 703, and the residue is discharged from the water tank 201 through the water flow.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] The above description is only a preferred embodiment of the utility model, and does not constitute any form of limitation to the utility model. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent will not depart from the scope of the technical solution of the utility model.
Claims
1. A descaling device for a heat exchanger, comprising a heat exchanger (1) and a cleaning component (2), characterized in that: The heat exchanger (1) comprises two connecting plates (101), a plurality of heat exchange tubes (102) and a placement table (103); the left and right sides of the surfaces of the plurality of heat exchange tubes (102) are fixedly connected to the inside of the two connecting plates (101); the bottoms of the two connecting plates (101) are movably connected to the left and right sides of the top of the placement table (103); the cleaning component (2) comprises a water tank (201), a water pump (202), a connecting sleeve (203) and a first connecting ring (204); the top of the water tank (201) is connected to the placement table (103); 03), the right side of the water pump (202) is fixedly connected to the left side of the water tank (201), the bottom of the left side of the water tank (201) is fixedly connected to the input end of the bottom of the water pump (202) via a pipeline, the left side of the connecting sleeve (203) is fixedly connected to the output end of the left side of the water pump (202) via a pipeline, the right side of the connecting sleeve (203) is fixedly connected to the left side of the first connecting ring (204), and the right side of the first connecting ring (204) is fixedly connected to the left side of the left connecting plate (101) via bolts; The heat exchanger (1) is used to transfer heat; The cleaning component (2) is used to clean scale inside a plurality of heat exchange tubes (102).
2. A descaling device for a heat exchanger according to claim 1, characterized in that: The four corners of the bottom of the water tank (201) are fixedly connected to supporting feet (3), the top of the front side of the water tank (201) is fixedly connected to a dosing port (4), a water collecting component (5) is arranged on the right side of the right connecting plate (101), a stirring component (6) is arranged inside the water tank (201), and a filtering component (7) is arranged on the right side inside the water tank (201).
3. A descaling device for a heat exchanger according to claim 2, characterized in that: The water collecting assembly (5) comprises a second connecting ring (501), a water baffle plate (502) and a connecting tube (503); the left side of the second connecting ring (501) is fixedly connected to the right side of the right connecting plate (101) by bolts; the left side of the water baffle plate (502) is fixedly connected to the right side of the second connecting ring (501); the right side of the connecting tube (503) is fixedly connected to the bottom of the left side of the water baffle plate (502); and the left side of the connecting tube (503) is fixedly connected to the top of the right side of the water tank (201).
4. A descaling device for a heat exchanger according to claim 2, characterized in that: The stirring assembly (6) comprises a stirring motor (601), a stirring rod (602) and a plurality of stirring blades (603); the bottom of the stirring motor (601) is fixedly connected to the top of the water tank (201); the stirring rod (602) is arranged inside the water tank (201); the bottom of the output end of the stirring motor (601) is fixedly connected to the top of the stirring rod (602); and the opposite ends of the plurality of stirring blades (603) are fixedly connected to the surface of the stirring rod (602).
5. A descaling device for a heat exchanger according to claim 2, characterized in that: The filter assembly (7) comprises a filter plate (701), a material discharge box (702) and a discharge valve (703); the surface of the filter plate (701) is fixedly connected to the right side of the interior of the water tank (201); the bottom of the material discharge box (702) is fixedly connected to the right side of the bottom of the interior of the water tank (201); the left side of the material discharge box (702) is fixedly connected to the bottom of the right side of the filter plate (701); the top of the discharge valve (703) is fixedly connected to the bottom of the material discharge box (702); and the surface of the discharge valve (703) is fixedly connected to the bottom of the interior of the water tank (201).
6. A descaling device for a heat exchanger according to claim 1, characterized in that: The four corners of the top of the placement platform (103) are fixedly connected to pillars (8), the surface of the left rear pillar (8) is movably connected to a cover plate (9), the right rear side of the cover plate (9) is movably connected to the surface of the right rear pillar (8), the side of the cover plate (9) close to the two front pillars (8) is fixedly connected to the inside of the two front pillars (8) by bolts, and the left and right sides of the bottom of the cover plate (9) are fixedly connected to the tops of the two connecting plates (101).
Citation Information
Cited By
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