Condenser for steam treatment of chemical synthetic bulk drugs

By designing a condenser for chemical synthetic raw materials for steam treatment of rotating condenser tubes and cleaning components, the problems of poor condensation effect and the influence of oil and soiled layers in the prior art are solved, and efficient condensation and heat exchange effects of volatile oil are achieved.

CN222799800UActive Publication Date: 2025-04-25JIANGSU LIANHUAN PHARMA +1
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Patent Information

Application Number
CN202421748787.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The prior art is not good when treating low boiling point volatile oils in steam generated in chemical or pharmaceutical preparations, and the oil-filled layer formed outside the wall of the condensation tube affects the further condensation effect.

Method used

A condenser for steam treatment of chemical synthetic raw materials was designed, using a rotating condenser tube and cleaning assembly, and the rotating shaft tube and the condenser tube were driven by a second motor, and the condenser tube and the condenser sheet were flushed with a nozzle and a water pump to reduce the formation of oil stain layer.

Benefits of technology

It realizes efficient condensation of volatile oil in steam, reduces the formation of oil-fouling layers, improves the condensation effect, and ensures efficient heat exchange between steam and condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condenser for chemical synthetic bulk drug steam treatment, which belongs to the technical field of condensers and comprises a shell, a condensation bin and a cleaning component are arranged in the shell, a rotating shaft pipe, a second motor, a connecting pipe, a condensation pipe and a rotating joint are arranged in the condensation bin, and the cleaning component comprises a sliding rail, a sliding block, a driving component, a nozzle and a water pump. The nozzle faces the condensing pipe, and a first steam inlet and a first steam outlet which are connected with the condensing bin are formed in the shell. According to the utility model, the condensation pipe and the condensation sheets are washed by the nozzles, so that the formation of an oil stain layer is reduced, and the condensation effect of volatile oil in steam is ensured; the nozzles can wash the condensation pipes and the condensation sheets one by one; pharmaceutical steam entering the condensation bin is condensed, and the condensation effect on volatile oil in the steam is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of condensers, and in particular relates to a condenser for steam treatment of chemical synthesis raw material medicines. Background Art

[0002] At present, a large amount of steam is often generated in the process of chemical or pharmaceutical preparation, and the steam often contains low-boiling point volatile oil. Some low-boiling point volatile oils are irritating, pollute the atmosphere, and are also easy to cause harm to the human body. In the prior art, the treatment of such low-boiling point volatile oils is to add a filter (such as an activated carbon adsorption layer) in the exhaust duct to intercept and adsorb volatile substances; the second is to lengthen the exhaust duct and use the low boiling point of the volatile oil to make it condense naturally in the pipe wall.

[0003] However, the former method consumes a lot of energy and requires frequent replacement of the filter core. The latter method has poor natural condensation effect on the tube wall. If condensation is performed using a condenser tube, the condensed volatile oil forms an oil layer on the outside of the condenser tube wall. The oil layer affects further condensation effect, and efficient heat exchange between steam and the condenser tube cannot be achieved. Utility Model Content

[0004] The technical problem solved by the utility model is to provide a condenser for steam treatment of chemical synthesis raw materials to efficiently condense volatile oil in steam.

[0005] Technical solution: In order to solve the above technical problems, the technical solution adopted by the utility model is as follows:

[0006] A condenser for steam treatment of chemical synthesis raw materials comprises a shell, in which a condensation bin and a cleaning component are arranged, in which a rotating shaft tube, a second motor connected to the rotating shaft tube and driving the rotating shaft tube to rotate, a connecting pipe connected to the rotating shaft tube, a condensation tube connected to the connecting pipe and rotating joints arranged at both ends of the rotating shaft tube are arranged, the cleaning component comprises a slide rail arranged corresponding to the condensation tube, a slider movably connected to the slide rail, a driving component driving the slider to slide, a nozzle arranged on the slider and a water pump connected to the nozzle, the nozzle faces the direction of the condensation tube, and the shell is provided with a first steam inlet and a first steam outlet connected to the condensation bin.

[0007] Furthermore, the connecting tubes are symmetrically arranged in two groups, and a plurality of connecting tubes in each group are arranged in an annular array on the outer circumferential wall of the rotating shaft tube, and the condensing tube is connected between the two corresponding groups of connecting tubes.

[0008] Furthermore, the driving assembly includes a first motor disposed on the housing and a screw rod connected to the first motor, and the screw rod is movably connected to the slider.

[0009] Furthermore, a first water tank connected to the water pump is provided in the shell.

[0010] Furthermore, a waste water tank is connected to the bottom of the condensation bin, and a filter screen is provided between the condensation bin and the waste water tank.

[0011] Furthermore, a heat exchange box is connected to the outside of the shell, and the heat exchange box is provided with a compressor connected to the rotary joint, a first heat exchanger connected to the compressor, and a cooling fan blowing toward the first heat exchanger, and the first heat exchanger is connected to the rotating shaft tube through a rotary joint.

[0012] Furthermore, a condensing sheet is connected to the condensing tube.

[0013] Furthermore, one end of the rotating shaft tube is connected to the other end through a connecting tube and a condensing tube.

[0014] Beneficial effects: Compared with the prior art, the utility model has the following advantages:

[0015] 1. By setting up a cleaning component, the condenser tube and condenser sheet are rinsed with a nozzle. The nozzle slides up and down to rinse the condenser tube and condenser sheet up and down, reducing the formation of the oil layer and ensuring the condensation effect of the volatile oil in the steam;

[0016] 2. By setting up a second motor, a rotating shaft tube and a connecting tube, the condensing tube and the condensing sheet are driven to rotate. The condensing tube and the condensing sheet are distributed in a circular array, and the condensing tube and the condensing sheet can be washed one by one by using a nozzle;

[0017] 3. A compressor and a first heat exchanger are arranged in the heat exchange box. The condenser is connected to the shaft tube through a connecting tube. Rotary joints are connected to both ends of the shaft tube. The refrigerant circulates between the compressor, the first heat exchanger and the condenser to condense the pharmaceutical steam entering the condensation bin, and has a good condensation effect on volatile oil in the steam. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the external structure of an embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the embodiment;

[0020] Figure 3 It is a schematic diagram of the internal top view of the embodiment. DETAILED DESCRIPTION

[0021] The present invention will be further explained below in conjunction with specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0022] like Figure 1 and Figure 2 As shown, a condenser for steam treatment of chemical synthesis raw materials includes a shell 20, in which a condensation bin 19, a cleaning component and a wastewater tank 8 are arranged, the condensation bin 19 is used to condense steam, and a rotating shaft tube 11, a second motor 13, a connecting pipe 12, a condensation tube 10 and a rotary joint 14 are arranged in the condensation bin 19, the condensation bin 19 is cylindrical, the rotating shaft tube 11 is vertically arranged in the middle position of the condensation bin 19, and the upper and lower ends of the rotating shaft tube 11 are respectively connected with the rotary joint 14, and the rotary joint 14 adopts the existing 90° elbow rotary joint for transmitting gas and liquid, the second motor 13 is arranged in the condensation bin 19, and a first pulley is connected to the output shaft of the second motor 13, and a second pulley is arranged on the rotating shaft tube 11 at a position corresponding to the first pulley, and a transmission belt is connected between the first pulley and the second pulley, and the second motor 13 drives the rotating shaft tube 11 to rotate when working through the transmission belt. There are two groups of connecting tubes 12 symmetrically arranged, each group includes multiple connecting tubes 12, one group of connecting tubes 12 is arranged on one end of the rotating shaft tube 11 close to the upper end rotating joint 14, and the other group of connecting tubes 12 is arranged on one end of the rotating shaft tube 11 close to the lower end rotating joint 14. In each group of connecting tubes 12, multiple connecting tubes 12 are arranged in a circular array on the outer circumferential wall of the rotating shaft tube 11, and the connection between the rotating shaft tube 11 and the connecting tube 12 is hollow, so that the rotating joint 14 is connected to the connecting tube 12, and the condenser 10 is connected between the corresponding two connecting tubes 12 in the two groups of connecting tubes 12, so that the condenser tubes 10 are distributed in a circular array in the condensation bin 19, and the condenser tubes 10 are connected to the connecting tubes 12.

[0023] like Figure 2 and Figure 3As shown, a heat exchange box 17 is connected to the outside of the shell 20, and a compressor 18, a first heat exchanger 171 and a heat dissipation fan 172 are arranged in the heat exchange box 17. One end of the compressor 18 is connected to the first heat exchanger 171 through a pipeline, and the other end of the compressor 18 is connected to the rotary joint 14 at the upper end of the rotating shaft tube 11 through a pipeline. The rotary joint 14 at the lower end of the rotating shaft tube 11 is connected to the first heat exchanger 171 through an expansion valve (the expansion valve is not shown in the figure). The compressor 18, the first heat exchanger 171, the expansion valve and the condenser 10 form a heat pump assembly for refrigerant circulation. The refrigerant in the compressor 18 is compressed into a high-temperature and high-pressure gas and enters the first heat exchanger 171. The first heat exchanger 171 adopts a fin-type heat exchanger, and the heat dissipation fan 172 blows toward the first heat exchanger 171 to dissipate heat. The fan 172 uses air to lower the temperature of the refrigerant after exchanging heat with the refrigerant in the first heat exchanger 171. The refrigerant becomes a liquid and is throttled into a gas after passing through the expansion valve. The refrigerant gas passes through the rotary joint 14 and enters the rotating shaft tube 11, and then enters the condenser 10 through the connecting pipe 12. In the condenser 10, heat is exchanged with the steam to condense the volatile oil in the steam. The refrigerant gas after heat exchange returns to the compressor 18 from the upper group of connecting pipes 12 and the upper end of the rotary joint 14. The refrigerant circulates to condense the raw material vapor. In order to increase the contact area between the condenser 10 and the steam, a condensing sheet 9 is connected to the condenser 10. The condensing sheet 9 is rectangular. The condenser 10 is connected to the middle part of the condensing sheet 9. The condensing sheet 9 expands the heat exchange area and improves the condensation effect on the steam. A first steam inlet 191 and a first steam outlet 192 are provided on the shell 20. The first steam inlet 191 and the first steam outlet 192 are connected to the interior of the condensation bin 19. The first steam inlet 191 is used to connect to an external steam delivery pipeline. The steam generated during the pharmaceutical preparation of the raw materials enters the condensation bin 19 through the first steam inlet 191, and the steam is discharged from the first steam outlet 192 after heat exchange with the condensation tube 10 and the condensation sheet 9.

[0024] like Figure 2 and Figure 3As shown, the cleaning component includes a slide rail 5, a slider 4, a driving component, a nozzle 2, a water pump 7 and a first water tank 15. The slide rail 5 is arranged at a position corresponding to the condenser 10. The slide rail 5 is located on one side of the plurality of condenser tubes 10 and is arranged parallel to the condenser tubes 10. The slider 4 is slidably connected to the slide rail 5. The driving component includes a first motor 1 and a screw rod 6. The first motor 1 is arranged on the housing 20. The screw rod 6 is vertically arranged and movably connected to the slider 4. When the first motor 1 is working, it drives the screw rod 6 to rotate. When the screw rod 6 rotates, the slider 4 is driven to slide up and down along the slide rail 5. The nozzle 2 is arranged on the slider. The nozzle 2 is connected to the water pump 7 through a hose. The water pump 7 is connected to the first water tank 15. The water tank 15 is arranged in the housing 20 for storing the cleaning liquid. The water pump 7 pumps the cleaning liquid in the first water tank 15 out to the nozzle 2. The nozzle 2 faces the direction of the condenser 10. The nozzle 2 adopts the existing high-pressure nozzle to spray high-pressure liquid on the outer wall of the condenser 10 and the condenser sheet 9 to clean the oil layer on the condenser 10 and the condenser sheet 9. When the nozzle 2 is driven by the slider 4 to move up and down, the upper and lower parts of the condenser 10 and the condenser sheet 9 can be cleaned. When the second motor 13 drives the shaft tube 11 to rotate, the shaft tube 11 drives the condenser 10 and the condenser sheet 9 to rotate through the connecting pipe 12, so that the condenser 10 and the condenser sheet 9 can be cleaned one by one. The bottom of the condenser bin 19 is connected to the waste water tank 8, and a filter screen 194 is provided between the condenser bin 19 and the waste water tank 8. The flushed waste water directly enters the waste water tank 8 from the condenser bin 19 through the filter screen 194 and is collected.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A condenser for steam treatment of chemical synthesis raw materials, characterized in that: The invention comprises a shell (20), wherein a condensation chamber (19) and a cleaning component are arranged in the shell (20), wherein a rotating shaft tube (11) is arranged in the condensation chamber (19), a second motor (13) connected to the rotating shaft tube (11) and driving the rotating shaft tube (11) to rotate, a connecting tube (12) connected to the rotating shaft tube (11), a condensation tube (10) connected to the connecting tube (12), and a rotating joint (14) arranged at both ends of the rotating shaft tube (11), wherein the cleaning component comprises a slide rail (5) arranged corresponding to the condensation tube (10), a slider (4) movably connected to the slide rail (5), a driving component driving the slider (4) to slide, a nozzle (2) arranged on the slider, and a water pump (7) connected to the nozzle (2), wherein the nozzle (2) faces the direction of the condensation tube (10), and wherein a first steam inlet (191) and a first steam outlet (192) connected to the condensation chamber (19) are arranged on the shell (20).

2. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: The connecting tubes (12) are symmetrically arranged in two groups, and a plurality of connecting tubes (12) in each group of connecting tubes (12) are arranged in an annular array on the outer circumferential wall of the rotating shaft tube (11), and the condensing tube (10) is connected between the two corresponding groups of connecting tubes (12).

3. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: The driving assembly comprises a first motor (1) arranged on the housing (20) and a screw rod (6) connected to the first motor (1), wherein the screw rod (6) is movably connected to the slider (4).

4. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: A first water tank (15) connected to the water pump (7) is provided in the housing (20).

5. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: The bottom of the condensation bin (19) is connected to a waste water tank (8), and a filter screen (194) is provided between the condensation bin (19) and the waste water tank (8).

6. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: The shell (20) is externally connected to a heat exchange box (17), and the heat exchange box (17) is provided with a compressor (18) connected to the rotary joint (14), a first heat exchanger (171) connected to the compressor (18), and a heat dissipation fan (172) blowing air in the direction of the first heat exchanger (171), and the first heat exchanger (171) is connected to the rotating shaft tube (11) via a rotary joint (14).

7. The condenser for steam treatment of chemical synthesis raw materials according to claim 1, characterized in that: The condensation tube (10) is connected to a condensation sheet (9).

8. The condenser for steam treatment of chemical synthesis raw materials according to claim 2, characterized in that: One end of the rotating shaft tube (11) is connected to the other end via a connecting tube (12) and a condensing tube (10).