Fixture for detecting size of bottom plate

By designing a base plate size detection fixture including a base, a positioning mechanism, a fast fixture and a measuring tool seat, the problems of low efficiency and low accuracy of the base plate size detection in the prior art are solved, and a fast and accurate detection effect is achieved.

CN222799869UActive Publication Date: 2025-04-25JIANGSU LUOKAI MECHANICAL & ELECTRICAL
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Patent Information

Application Number
CN202421745311.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The size detection of the mid-sole plate in the prior art relies on manual measurement tools, and there are problems of low detection efficiency and low accuracy, especially in the measurement of large parts.

Method used

A base plate size detection fixture is designed, including a base, a positioning mechanism, a fast fixture and a measuring tool seat. The base plate is positioned to the reference position through the positioning mechanism, and the fast fixture clamps the bottom plate. A number of measuring tools are provided on the measuring tool seat to detect punching size, block position, side plate verticality and position degree.

Benefits of technology

It realizes rapid and accurate detection of the base plate size, improves detection efficiency and accuracy, reduces the defect rate and labor intensity, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a base plate dimension detection clamp comprising a pedestal which is provided with a plurality of equal-height cushion columns. The positioning mechanism positions the to-be-detected bottom plate to a reference position; the quick clamp is suitable for vertically clamping the bottom plate to be tested on each equal-height cushion column; the measuring tool seats are fixedly arranged on the base, each measuring tool seat is provided with a first measuring tool and / or a second measuring tool and / or a third measuring tool and / or a fourth measuring tool, the first measuring tool is suitable for detecting the size of a punching hole, the second measuring tool is suitable for detecting the position of a clamping block, and the third measuring tool is suitable for detecting the perpendicularity of a side plate. The fourth measuring tool is suitable for detecting the position degree of the side plate. The base plate dimension detection clamp can quickly position, clamp and measure the base plate, is stable in quality, greatly reduces the reject ratio, and can ensure the measurement precision of the base plate and improve the measurement efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of detection fixtures, in particular to a bottom plate size detection fixture. Background Art

[0002] like Figure 1 The bottom plate 6 shown is formed by bending around it to form a front side plate 6-1, a rear side plate 6-2, a left side plate 6-3 and a right side plate 6-4. A plurality of small folding plates are also formed in the middle of the bottom plate 6. A plurality of punching holes 61 are formed on the small folding plates, the bottom surface of the bottom plate and each side plate. At the same time, there are a plurality of card blocks 62 formed by stamping on each side plate.

[0003] For such a processed bottom plate, it is necessary to inspect the bending size, punching size, block position, side panel verticality and side panel position (the distance of the side panel relative to the reference position) of each side panel on the bottom plate.

[0004] In the past, the inspection of base plate dimensions mainly relied on manual measurement with tools, such as traditional manual measuring tools such as height gauges and micrometers. This type of inspection is difficult to meet the requirements of shortening the construction time of large inspection fixtures. In addition, these tools also have accuracy problems. Some measuring tools may be difficult to achieve the required high-precision requirements, especially in the dimensional measurement of large parts. Finally, for the measurement of some large base plate parts, it may be necessary to transport the base plate from the production site to the measuring equipment, which is not only time-consuming but also may affect the measurement efficiency. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, provide a base plate size detection fixture, and solve the technical problem that base plate size detection previously relied on manual detection with measuring tools and had low detection efficiency.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] A bottom plate size detection fixture is provided, which is characterized by comprising:

[0008] A base, on which a plurality of cushion columns of equal height are arranged, and the bottom plate to be tested is suitable for being placed on the cushion columns of equal height;

[0009] A positioning mechanism is arranged on the base, and the positioning mechanism is suitable for cooperating with the circular punching hole and the rectangular punching hole on the bottom plate, so as to position the bottom plate to be tested to a reference position;

[0010] A plurality of quick clamps are arranged on the base, and the quick clamps are suitable for vertically clamping the bottom plate to be tested on each of the equal-height cushion columns;

[0011] A plurality of measuring tool seats are fixedly arranged on the base, and a first measuring tool and / or a second measuring tool and / or a third measuring tool and / or a fourth measuring tool are arranged on the measuring tool seat. The first measuring tool is suitable for detecting the punching size, the second measuring tool is suitable for detecting the position of the card block, the third measuring tool is suitable for detecting the verticality of the side plate, and the fourth measuring tool is suitable for detecting the position of the side plate.

[0012] Furthermore, the positioning mechanism includes

[0013] A first positioning hole and a second positioning hole are both provided on the base, the first positioning hole is a circular hole, and the second positioning hole is a rectangular hole;

[0014] A positioning pin and a positioning block, wherein the positioning pin is adapted to cooperate with the first positioning hole, and the positioning block is adapted to cooperate with the second positioning hole;

[0015] When the positioning pin passes through the circular punching hole on the bottom plate and is inserted into the first positioning hole, and the positioning block passes through the rectangular punching hole on the bottom plate and is inserted into the second positioning hole, the bottom plate is at the reference position of the base.

[0016] Furthermore, a positioning sleeve is provided in the first positioning hole;

[0017] The positioning pin has a cylindrical section and a cone section, the cone forging cooperates with the punching hole of the bottom plate, and the cylindrical section cooperates with the positioning sleeve.

[0018] Furthermore, the first measuring tool comprises

[0019] A slide post, the slide post passing through the gauge seat;

[0020] A gauge member, which is arranged at the front end of the slide column;

[0021] The slide column drives the gauge piece to cooperate with the punching hole on the side plate to detect whether the size and position of the punching hole are qualified.

[0022] Furthermore, a return spring is sleeved on the slide post, the front end of the return spring abuts against the measuring tool seat, and the rear end of the return spring abuts against the slide post, so that the slide post is in a rear position when static.

[0023] Furthermore, the second measuring tool, the third measuring tool and the fourth measuring tool all include

[0024] The measuring block is slidably arranged in the measuring tool seat, and a measuring groove is arranged at the front end of the measuring block.

[0025] Furthermore, the fourth measuring tool and the third measuring tool share the same measuring tool seat.

[0026] Furthermore, a plurality of supporting legs are arranged below the base.

[0027] The beneficial effects of the utility model are:

[0028] The base plate size detection fixture of the utility model can quickly position, clamp and measure the base plate, has stable quality, greatly reduces the defective rate, and can ensure the measurement accuracy of the base plate and improve the measurement efficiency.

[0029] The inspection fixture is easy for on-site operators and inspectors to operate and can be quickly installed and unloaded, which greatly reduces labor intensity and skills. After using this inspection fixture, operators and inspectors only need to install the clamped parts and then do corresponding inspections, without the need for too many complicated inspection methods, which greatly reduces labor intensity and labor skill requirements for this workstation.

[0030] Eliminate safety hazards. Because the parts are large and heavy, after using this inspection fixture, operators and inspectors do not need to carry parts back and forth due to complicated inspection methods, which may cause danger. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The utility model is further described below in conjunction with the accompanying drawings.

[0032] Figure 1 is a schematic diagram of the base plate;

[0033] Figure 2 It is a schematic diagram of the bottom plate size detection fixture of the utility model;

[0034] Figure 3 yes Figure 2 Middle GG section view;

[0035] Figure 4 yes Figure 2 Middle HH section view;

[0036] Figure 5 It is a schematic diagram of the base plate size detection fixture (installing base plate) of the utility model;

[0037] Figure 6 yes Figure 5 Middle DD section view;

[0038] Figure 7 yes Figure 5 Middle FF section view;

[0039] Figure 8 yes Figure 5 Middle EE section view;

[0040] Fig. 9 is a schematic diagram of the first measuring tool;

[0041] Among them, 1. base, 11. equal height pad column, 12. quick clamp, 13. support foot;

[0042] 2. Measuring tool seat;

[0043] 31. first gauge, 311. gauge piece, 312. return spring, 32. second gauge, 33. third gauge, 34. fourth gauge;

[0044] 51. first positioning pin, 52. second positioning pin, 5-1. positioning sleeve, 53. rectangular block;

[0045] 6. Bottom plate, 61. Punching hole, 61-1. First positioning hole, 61-2. Second positioning hole, 62. Block; 6-1. Front side plate, 6-2. Rear side plate, 6-3. Left side plate, 6-4. Right side plate. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0047] The present application provides a base plate size detection fixture, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0048] In order to solve the technical problem of low detection efficiency in the prior art of base plate size detection relying on manual detection with measuring tools, an embodiment of the present application provides a base plate size detection fixture, which is described in detail below.

[0049] like Figure 1 The bottom plate 6 shown in the figure has a plurality of punching holes 61 formed on the bottom plate 6. The punching holes 61 are in the shape of circular holes and rectangular holes. The punching holes 61 are distributed on the bottom surface of the bottom plate 6 and each side plate. At the same time, a card block 62 is formed on the side plate. The card block 62 is circular or rectangular. The circular card block 62 is formed by stamping to form a protruding card block 62. The circular card block 62 is perpendicular to the side plate. The rectangular card block 62 is directly cut on the side plate, and the rectangular card block is located above the side plate.

[0050] like Figures 2 to 9 As shown, a base plate size detection fixture includes

[0051] A base 1, wherein four equal-height cushion columns 11 are arranged on the base 1, and the bottom plate 6 to be tested is suitable for being placed on the equal-height cushion columns 11;

[0052] A positioning mechanism, which is arranged on the base 1, and is suitable for cooperating with the circular punching hole 61 and the rectangular punching hole 61 on the bottom plate 6, so as to position the bottom plate 6 to be tested to a reference position;

[0053] Four quick clamps 12 are arranged on the base 1, and the quick clamps 12 are suitable for vertically clamping the bottom plate 6 to be tested on each of the equal-height cushion columns 11;

[0054] In this embodiment, the position where the quick clamp 12 clamps the base plate 6 is just above the equal-height cushion columns 11 , that is, the base plate 6 has four clamping positions and is clamped between the equal-height cushion columns 11 and the clamping blocks of the quick clamp 12 .

[0055] A plurality of measuring tool seats 2 are fixedly arranged on the base 1, and a first measuring tool 31 and / or a second measuring tool 32 and / or a third measuring tool 33 and / or a fourth measuring tool 34 are arranged on the measuring tool seat 2. The first measuring tool 31 is suitable for detecting the size of the punching hole 61, the second measuring tool 32 is suitable for detecting the position of the block 62, the third measuring tool 33 is suitable for detecting the verticality of the side plate, and the fourth measuring tool 34 is suitable for detecting the position of the side plate.

[0056] Specifically, a single measuring tool seat 2 can only be equipped with one measuring tool, or multiple measuring tools can be installed at the same time. The specific number of measuring tools to be installed is determined by technical personnel in this field based on the actual installation space on the base 1, the cost, and the size of the measuring tool seat 2.

[0057] In this embodiment, four supporting legs 13 are arranged below the base 1. The supporting legs 13 can be freely adjusted in height.

[0058] To facilitate carrying the clamp, handles may be provided on both sides of the base 1 .

[0059] In this embodiment, the first measuring tool 31 includes

[0060] A slide column, the slide column passes through the measuring tool seat 2;

[0061] A gauge member 311, which is arranged at the front end of the sliding column;

[0062] The slide column drives the gauge member 311 to cooperate with the punching hole 61 on the side plate to detect whether the size, position and size of the punching hole 61 are qualified.

[0063] When the slide column moves horizontally on the base 1, each punching hole 61 on the side plate can be detected. The slide seat can also be directly installed on the base 1, such as Figure 6 As shown, the slide column moves vertically up and down on the base 1, and at this time the slide column detects each punching hole 61 on the bottom surface of the bottom plate 6.

[0064] like Fig. 9As shown, in order to facilitate the reset of the slide post, the slide post is sleeved with a reset spring 312, the front end of the reset spring 312 abuts against the gauge seat 2, and the rear end abuts against the slide post, so that the slide post is in a rear position when static. The operator presses the slide post to drive the slide post and the gauge 311 to move forward, and automatically resets backward after releasing.

[0065] In this embodiment, the second measuring tool 32 includes a measuring block, which is slidably arranged in the measuring tool seat 2, and a measuring groove is provided at the front end of the measuring block.

[0066] The second measuring tool 32 is used to detect the position and size of the block 62. Therefore, the shape of the measuring groove is adjusted according to the shape of the block 62. When measuring the circular block 62, the measuring groove is a cylindrical slot hole, and when measuring the rectangular block 62, the measuring groove is a rectangular notch.

[0067] In order to facilitate the movement of the measuring block in the measuring tool seat 2, a hexagon socket screw is connected to the measuring block, and the measuring block can be conveniently driven to move by the hexagon socket screw.

[0068] The principle structure of the third gauge 33 and the fourth gauge 34 is the same as that of the second gauge 32, and the detection is also performed by moving a measuring block back and forth. The third gauge 33 is used to detect the verticality of the side plate, and the fourth gauge 34 detects the position of the side plate. The so-called verticality refers to the side plate relative to the bottom plane. Therefore, the measuring block in the third gauge 33 needs to refer to the bottom plane when it is installed in the gauge seat 2. The so-called position refers to the position of the side plate relative to the reference hole, that is, it mainly detects whether the position of the side plate bent on the bottom plate 6 is qualified. Therefore, the installation position of the measuring block in the fourth gauge 34 in the gauge seat 2 refers to the reference hole on the base 1.

[0069] In this embodiment, the fourth measuring tool 34 and the third measuring tool 33 share the same measuring tool base 2 .

[0070] In this embodiment, the verticality and position of the front side plate 6-1, the left side plate 6-3 and the right side plate 6-4 are mainly detected, and the rear side plate 6-2 is not detected. Figure 5 , no measuring tool is provided for testing the rear side plate 6-2.

[0071] like Figure 2 Figure 3 As shown, the positioning mechanism includes

[0072] The first pin hole and the second pin hole are both provided on the base;

[0073] A first positioning pin 51 and a second positioning pin 52, the two positioning pins are respectively matched with the two pin holes;

[0074] When the first positioning pin 51 and the second positioning pin 52 respectively pass through the first positioning hole 61 - 1 and the second positioning hole 61 - 2 on the bottom plate 6 and are respectively inserted into the first pin hole and the second pin hole on the base 1 , the bottom plate 6 is at the reference position of the base 1 .

[0075] In this embodiment, a positioning sleeve 5-1 is disposed in each of the first pin hole and the second pin hole;

[0076] The first pin hole and the second pin hole both include a cylindrical section and a conical section. The conical section cooperates with the punching hole 61 of the bottom plate 6, and the cylindrical section cooperates with the positioning sleeve 5-1.

[0077] The main function of the positioning mechanism is to install the base plate 6 to the measurement reference position of the base 1. The first positioning hole 61-1 and the second positioning hole 61-2 are reference holes. The installation position of the fourth measuring tool 34 can be installed based on the first positioning hole 61-1.

[0078] like Figure 4 As shown, a rectangular through hole is provided on the base, and the rectangular through hole cooperates with a rectangular block 53. The rectangular block 53 is used to detect the rectangular punching hole on the base plate. After the base plate is positioned at the reference position, the rectangular block 53 is inserted into the rectangular punching hole. If the rectangular block 53 can be inserted into the rectangular through hole of the base, it is qualified, otherwise it is unqualified.

[0079] In the base plate size detection fixture of the utility model, the left side, right side and front side of the base 1 are mainly distributed with the first measuring tool 31 and the second measuring tool 32. The first measuring tool 31 and the second measuring tool 32 are installed according to the punching holes 61 and the convex positions on the actual base plate 6. The first measuring tool 31 and the second measuring tool 32 can also share a measuring tool seat 2.

[0080] The third measuring tool 33 and the fourth measuring tool 34 are distributed at the four end corners of the base 1, and are mainly used to detect the position and verticality of the front side, the left side plate 6-3 and the right side plate 6-4.

[0081] like Figure 7 As shown, the third measuring tool 33 and the fourth measuring tool 34 share a measuring tool seat 2, and the fourth measuring tool 34 is located below the third measuring tool 33. The third measuring tool 33 and the fourth measuring tool 34 have the same moving direction, both of which move in the length direction of the opposite side and are respectively connected with the end of the side plate, so as to judge whether the verticality and position of the side plate are qualified.

[0082] The method of using the base plate size detection fixture is as follows:

[0083] like Figures 5 to 9 As shown, the bottom plate 6 is placed on four equal-height cushion columns 11 of the base 1, and then the positioning pins 51 and the positioning blocks 52 are inserted in sequence to ensure that the bottom plate 6 is in the reference position of the base 1;

[0084] After the bottom plate 6 is installed, the operator can sequentially operate each first measuring tool 31 to detect the position of each punching hole 61 on the bottom plate 6, operate each second measuring tool 32 to detect the position of the block 62 on the bottom plate 6, operate each third measuring tool 33 to detect the verticality of each side plate, and operate each fourth measuring tool 34 to detect the position of the side plate.

[0085] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0086] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0087] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0088] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.

[0089] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0090] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0091] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A base plate size detection fixture, characterized in that: include A base (1), wherein a plurality of cushion columns (11) of equal height are arranged on the base (1), and the bottom plate (6) to be tested is suitable for being placed on the cushion columns (11) of equal height; A positioning mechanism, which is arranged on the base (1), and is suitable for cooperating with the circular punching hole (61) and the rectangular punching hole (61) on the bottom plate (6), so as to position the bottom plate (6) to be tested to a reference position; A plurality of quick clamps (12) are arranged on the base (1), and the quick clamps (12) are suitable for vertically clamping the base plate (6) to be tested on each of the cushion columns (11) of equal height; A plurality of measuring tool seats (2) are fixedly arranged on a base (1); a first measuring tool (31) and / or a second measuring tool (32) and / or a third measuring tool (33) and / or a fourth measuring tool (34) are arranged on the measuring tool seat (2); the first measuring tool (31) is suitable for detecting the size of a punching hole (61); the second measuring tool (32) is suitable for detecting the position of a clamping block (62); the third measuring tool (33) is suitable for detecting the verticality of a side plate; and the fourth measuring tool (34) is suitable for detecting the position of the side plate.

2. The bottom plate (6) size detection fixture according to claim 1 is characterized in that: The positioning mechanism comprises The first pin hole and the second pin hole are both provided on the base; A first positioning pin (51) and a second positioning pin (52), the two positioning pins are respectively matched with the two pin holes; When the first positioning pin (51) and the second positioning pin (52) respectively pass through the first positioning hole (61-1) and the second positioning hole (61-2) on the bottom plate (6) and are respectively inserted into the first pin hole and the second pin hole on the base (1), the bottom plate (6) is at the reference position of the base (1).

3. The bottom plate (6) size detection fixture according to claim 2 is characterized in that: Positioning sleeves (5-1) are arranged in the first pin hole and the second pin hole; The first pin hole and the second pin hole both comprise a cylindrical section and a conical section, the conical section forging cooperates with the punching hole (61) of the bottom plate (6), and the cylindrical section cooperates with the positioning sleeve (5-1).

4. The bottom plate size detection fixture according to claim 1 is characterized in that: The first measuring tool (31) comprises A slide column, the slide column passing through the measuring tool seat (2); A gauge member (311) is arranged at the front end of the sliding column; The slide column drives the gauge piece (311) to cooperate with the punching hole (61) on the side plate to detect whether the size, position and size of the punching hole (61) are qualified.

5. The bottom plate (6) size detection fixture according to claim 4 is characterized in that: A return spring (312) is sleeved on the slide post, the front end of the return spring (312) abuts against the measuring tool seat (2), and the rear end abuts against the slide post, so that the slide post is in a rear position when static.

6. The bottom plate (6) size detection fixture according to claim 1 is characterized in that: The second measuring tool (32), the third measuring tool (33) and the fourth measuring tool (34) all include A measuring block is slidably arranged in a measuring tool seat (2), and a measuring groove is provided at the front end of the measuring block.

7. The bottom plate (6) size detection fixture according to claim 6 is characterized in that: The fourth measuring tool (34) and the third measuring tool (33) share the same measuring tool seat (2).

8. The bottom plate (6) size detection fixture according to claim 1 is characterized in that: A plurality of supporting legs (13) are arranged below the base (1).