Motion experiment platform of laser flight light path

By designing a motion experimental platform for laser flight optical paths, the problem of the inability to test the stability and impact resistance of optical components under extreme motion in the prior art is solved, and effective testing of the stability and optical process performance of optical components under high-speed motion is achieved, ensuring the performance of laser operations and photovoltaic products.

CN222800325UActive Publication Date: 2025-04-25SUZHOU MAIKEXINNA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421789497.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-04-25
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The lack of special testing devices in the prior art makes it impossible to test the stability and impact resistance of optical components under extreme motion, which affects the laser operation effect and photovoltaic product performance.

Method used

A motion experimental platform for laser flight optical path is designed, including a working platform, a moving guide rail, a slide base, an adapter mount, a drive mechanism, a workpiece support mechanism and a laser generator. Through the cooperation of these components, the stability and optical process performance test of the optical components under high-speed motion are achieved.

Benefits of technology

The platform can effectively test the stability and optical process performance of optical components at high speed motion, helping to ensure the effectiveness of laser operations and the performance of photovoltaic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motion experiment platform of a laser flight light path, which comprises a working platform and a laser light path, the moving guide rail extends in the X-axis direction and is arranged on the working face; the sliding plate base is mounted on the moving guide rail in a sliding manner; the switching mounting seat is arranged on the sliding plate base and comprises a test surface for mounting an optical component to be tested; the driving mechanism is used for driving the sliding plate base to slide along the moving guide rail; the workpiece supporting mechanism is arranged on the working face, the workpiece supporting mechanism comprises a workpiece supporting position located above the adapter mounting seat, and the workpiece supporting position is used for placing a test device; and the laser generating mechanism is arranged on the working surface, and the laser generating mechanism is used for transmitting laser to the to-be-tested optical assembly located on the testing surface in the X-axis direction. According to the invention, the stability and optical process performance test of the optical assembly related to the flight light path under high-speed motion can be realized, and the operation effect during subsequent laser operation and the performance of the optical device can be ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic lasers, and in particular relates to a motion experimental platform for a laser flying optical path. Background Art

[0002] During the laser processing of photovoltaic devices, such as the laser scribing of photovoltaic cells, the position of the laser source is often kept constant, and the position and direction of the output light port are adjusted by controlling the movement of optical components related to the flying light path.

[0003] In order to ensure that the optical components related to the flying optical path can maintain laser accuracy during high-speed movement and avoid affecting the performance of the final product, it is necessary to test the laser processing of the optical components during high-speed movement. There is no relevant dedicated testing device in the prior art, and it is impossible to test the stability and impact resistance of the optical components under extreme movement, which is not conducive to ensuring the effect of laser operation and the performance of photovoltaic products. Utility Model Content

[0004] The purpose of the utility model is to provide a motion experimental platform for a laser flight optical path, which can solve the technical problem in the prior art that it is impossible to test the stability and impact resistance of optical components under extreme motion conditions, which is not conducive to ensuring the effect of laser operations and the performance of photovoltaic products.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a motion experiment platform of laser flight optical path, comprising:

[0006] Working platform, including working surface;

[0007] A movable guide rail extending along the X-axis direction and arranged on the working surface;

[0008] A slide plate base, slidably mounted on the movable guide rail;

[0009] An adapter mount, arranged on the slide base, the adapter mount comprising a test surface for mounting an optical component to be tested;

[0010] A driving mechanism, used for driving the slide base to slide along the movable guide rail;

[0011] A workpiece support mechanism is arranged on the working surface, the workpiece support mechanism comprises a workpiece support position located above the transfer mounting seat, and the workpiece support position is used to place the test device;

[0012] A laser generating mechanism is arranged on the working surface, and is used for transmitting laser light along an X-axis direction to the optical component to be tested located on the testing surface.

[0013] In one or more embodiments, the workpiece support mechanism includes an inverted L-shaped bracket symmetrically arranged on both sides of the movable guide rail, the top surfaces of a pair of the inverted L-shaped brackets cooperate to form the workpiece support position, and a gap is formed between the pair of inverted L-shaped brackets for the adapter mounting seat to pass through.

[0014] In one or more embodiments, the driving mechanism includes a linear motor, a stator of the linear motor is extended along the X-axis direction and arranged on the working surface, and a mover of the linear motor is connected to the skateboard base.

[0015] In one or more embodiments, a pair of movable guide rails are provided that are symmetrically spaced apart, and the stator of the linear motor is arranged between the pair of movable guide rails.

[0016] In one or more embodiments, it further includes:

[0017] End plates are symmetrically arranged at both ends of the movable guide rail in the X-axis direction;

[0018] A U-shaped accordion cover plate, arranged between the end plate and the adapter mounting seat;

[0019] The U-shaped accordion cover plate, the end plate and the adapter mounting seat cooperate to form a sealed space, and the linear motor and the movable guide rail are arranged in the sealed space.

[0020] In one or more embodiments, the laser generating mechanism includes a laser source, a beam expander and a plurality of reflectors, wherein the laser source is used to emit laser light toward the beam expander, the beam expander is used to expand the laser light to one of the plurality of reflectors, and the plurality of reflectors are used to adjust the laser angle and direct the laser light toward the optical component to be tested located on the test surface.

[0021] In one or more embodiments, the laser source is arranged on one side of the movable guide rail in the Y-axis direction, and the beam expander is arranged on one side of the laser source in the X-axis direction; the laser generating mechanism includes a first reflector and a second reflector, the first reflector is arranged on one side of the beam expander in the X-axis direction, and the second reflector is arranged on one side of the adapter mounting seat in the X-axis direction;

[0022] The first reflector and the second reflector are used to cooperate to adjust the laser angle by 180° and then emit it to the optical component to be tested located on the test surface.

[0023] In one or more embodiments, the laser generating mechanism includes an optical fiber connected to the optical component to be tested, and the motion experiment platform also includes a drag chain arranged next to the adapter mounting seat for receiving the optical fiber.

[0024] In one or more embodiments, a grating ruler is further included, and the grating ruler is extended along the X-axis direction and arranged beside the movable guide rail.

[0025] In one or more embodiments, the working platform is a natural marble platform, and the skateboard base and the adapter mounting seat are aluminum plates.

[0026] Different from the prior art, the beneficial effects of this application are:

[0027] The motion experimental platform of the laser flight optical path of the present application can realize the stability and optical process performance testing of the optical components related to the flight optical path under high-speed motion, which helps to ensure the operating effect of subsequent laser operations and the performance of optical devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 It is a structural schematic diagram of an implementation method of a motion experimental platform for a laser flying optical path of the present application;

[0030] Figure 2 It is a top view structural schematic diagram of an implementation method of the motion experiment platform of the present application in working state;

[0031] Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure of the AA surface;

[0032] Figure 4 It is a structural schematic diagram of an embodiment of the motion experiment platform of the present application after removing the housing of the laser generating mechanism;

[0033] Figure 5 It is a schematic diagram of the top view of another embodiment of the motion experiment platform of the present application.

[0034] As shown in the figure:

[0035] Working platform 100; working surface 101;

[0036] Moving guide rail 200;

[0037] Skateboard base 300;

[0038] Adaptor mounting seat 400; test surface 401;

[0039] Linear motor 500; stator 501; mover 502;

[0040] Grating ruler 600;

[0041] Workpiece support mechanism 700; inverted L-shaped bracket 701; workpiece support position 702;

[0042] Laser generating mechanism 800; laser source 801; beam expander 802; first reflector 803; second reflector 804;

[0043] Drag chain 900;

[0044] End plate 1000;

[0045] U-shaped accordion cover plate 1100;

[0046] Optical assembly 1200;

[0047] Test device 1300. DETAILED DESCRIPTION

[0048] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0049] In order to solve the technical problem in the prior art that it is impossible to test the stability and impact resistance of optical components under extreme motion conditions, which is not conducive to ensuring the effect of laser operations and the performance of photovoltaic products; the applicant has developed a motion experimental platform for laser flight optical paths, which can control the high-speed movement of optical components related to the flight pipeline of the laser system, and test the laser operation performance of the optical components under high-speed movement, thereby helping to ensure the effect of laser operations and the performance of photovoltaic products.

[0050] Specifically, see Figures 1 to 3 , Figure 1 This is a schematic diagram of the structure of an embodiment of a motion experimental platform for the laser flight optical path of the present application. Figure 2 It is a top view structural diagram of an embodiment of the motion experiment platform of the present application in working state. Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure of the AA surface in the middle.

[0051] like Figures 1 to 3As shown, the motion experiment platform includes a working platform 100, and the working platform 100 includes a working surface 101 located on the top surface.

[0052] The working surface 101 is provided with a movable guide rail 200 extending in the X-axis direction, and a slidable slide plate base 300 ( Figure 1 (not shown in the figure), a transfer mounting seat 400 is arranged on the slide base 300, and a test surface 401 for mounting the optical component 1200 to be tested is arranged on the transfer mounting seat 400.

[0053] A driving mechanism for driving the slide base 300 to slide is also arranged on the working surface 101 .

[0054] Specifically, in the present embodiment, a pair of movable guide rails 200 arranged in parallel and spaced apart are arranged on the working surface 101 , and the driving mechanism includes a linear motor 500 arranged between the pair of movable guide rails 200 .

[0055] The stator 501 of the linear motor 500 is fixed on the working surface 101 , and the mover 502 is connected to the slide base 300 .

[0056] Based on the above structure, the linear motor 500 can drive the slide base 300 to reciprocate at high speed on the moving guide rail 200, thereby driving the optical component to be tested 1200 located on the adapter mount 400 to reciprocate at high speed. For different optical components 1200 to be tested, the optical components 1200 to be tested can be replaced by replacing the adapted adapter mount 400, thereby meeting the testing requirements of different optical components 1200.

[0057] It is understandable that in other embodiments, the driving mechanism may also be other linear driving devices commonly used in the art, such as a motor screw nut structure, a telescopic cylinder, a hydraulic cylinder, etc., which can also achieve the effect of this embodiment.

[0058] In order to realize the position tracking of the optical component 1200, in the present embodiment, a grating ruler 600 is also arranged on the working surface 101. The grating ruler 600 is arranged between a pair of movable guide rails 200 and is used to detect the position of the slide base 300, so as to determine the real-time position of the optical component 1200 to be tested.

[0059] In order to ensure the movement accuracy of the optical component 1200 to be tested and offset the magnetic attraction between the mover 502 and the stator 501 of the linear motor 500, in this embodiment, the skateboard base 300 and the adapter mount 400 can both be high-strength aluminum plates, and the working platform 100 can be a natural marble platform.

[0060] To implement testing of the optical assembly 1200, see Figure 1 and Figure 2 A workpiece supporting mechanism 700 and a laser generating mechanism 800 are also arranged on the working surface 101 .

[0061] The workpiece support mechanism 700 includes a workpiece support position 702 located above the adapter mount 400, and the workpiece support position 702 is used to place the test device 1300; illustratively, when testing the optical component 1200 of the laser scribing system, the test device 1300 can be glass.

[0062] The laser generating mechanism 800 is used to transmit laser light to the optical component 1200 to be tested located on the test surface 401 .

[0063] It can be understood that during the experiment, the laser generating mechanism 800 can continuously transmit laser to the optical component 1200 to be tested along the X-axis direction, and synchronously control the optical component 1200 to be tested to reciprocate along the movable guide rail 200. During the movement, the optical component 1200 to be tested can continuously apply laser to the test device 1300 located above it, and the stability and optical process performance of the optical component 1200 during high-speed movement can be tested by judging the laser operation effect of the test device 1300.

[0064] Specifically, in this embodiment, the workpiece support mechanism 700 includes an inverted L-shaped bracket 701 symmetrically arranged on both sides of the movable guide rail 200, the top surfaces of a pair of inverted L-shaped brackets 701 cooperate to form a workpiece support position 702, and a gap is formed between the pair of inverted L-shaped brackets 701 for the adapter mounting seat 400 to pass through.

[0065] In other embodiments, the workpiece supporting mechanism 700 may also adopt other supporting structures, such as a cantilever supporting structure arranged on one side of the movable guide rail 200, etc., which will not be described in detail here.

[0066] See also Figure 4 , Figure 4 It is a structural schematic diagram of an implementation method of the motion experiment platform of the present application after the laser generating mechanism housing is removed.

[0067] like Figure 4 As shown, in this embodiment, the laser generating mechanism 800 includes a laser source 801 , a beam expander 802 , a first reflector 803 and a second reflector 804 .

[0068] Among them, the laser source 801 is arranged on the Y-axis side of the movable guide rail 200, the beam expander 802 is arranged on the X-axis side of the laser source 801, the first reflector 803 is arranged on the X-axis side of the beam expander 802, and the second reflector 804 is arranged on the X-axis side of the adapter mount 400.

[0069] The first reflector 803 and the second reflector 804 cooperate to adjust the angle of the laser by 180° and then direct the laser toward the optical component 1200 to be tested located on the test surface 401 .

[0070] The laser generating mechanism 800 based on the above structure can effectively utilize the table space of the working surface 101 and reduce the floor space of the experimental platform by arranging the laser source 801 on one side of the movable guide rail 200 and reflecting and expanding the laser beam. Of course, in other embodiments, the laser source 801 can also be directly arranged at the end of the movable guide rail 200 to emit laser to the optical component 1200 to be tested, etc., and the experimental effect can also be achieved.

[0071] It can be understood that the motion experiment platform of this embodiment can be applied to the test of the optical component 1200 that can directly receive the incident laser. In some application scenarios, the optical component 1200 to be tested may be an optical component 1200 that receives the laser through an optical fiber. In order to make the motion experiment platform of this embodiment applicable to the test of the optical component 1200 that needs to be connected to the optical fiber, please refer to Figure 1 In this embodiment, the motion experiment platform also includes a drag chain 900 arranged next to the adapter mounting seat 400 for receiving the optical fiber.

[0072] Based on this solution, when testing an optical component 1200 that can directly receive incident laser light, the laser can be emitted into the optical component 1200 through the laser source 801; when testing an optical component 1200 that can only receive laser light through an optical fiber, the optical fiber can be inserted into the drag chain 900 and connected to the optical component 1200, thereby improving the scope of application of the motion experiment platform of this embodiment.

[0073] In the above-mentioned embodiments, the upper parts of the movable guide rail 200 and the linear motor 500 are hollowed out, and there may be a risk of foreign matter falling onto the movable guide rail 200 and the linear motor 500 during operation, posing a safety hazard. In particular, metal foreign matter may be absorbed by the stator 501 of the linear motor 500, causing damage to the motor.

[0074] To avoid the above security risks, please refer to Figure 5 , Figure 5 It is a schematic diagram of the top view of another embodiment of the motion experiment platform of the present application.

[0075] like Figure 5 As shown, the motion experiment platform further includes end plates 1000 arranged at both ends of the moving guide rail 200 in the X-axis direction, and a U-shaped accordion cover plate 1100 is arranged between each end plate 1000 and the corresponding end of the adapter mounting seat 400 .

[0076] The U-shaped accordion cover plate 1100, the end plate 1000 and the adapter mounting seat 400 can cooperate to form a sealed space, and the linear motor 500 and the movable guide rail 200 can be accommodated in the sealed space to avoid safety hazards.

[0077] The motion experimental platform based on the above-mentioned embodiments can realize the stability and optical process performance testing of the optical components 1200 related to the flying optical path under high-speed motion, which helps to ensure the operating effect of subsequent laser operations and the performance of optical devices.

[0078] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0079] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A motion experimental platform for laser flight optical path, characterized in that: include: Working platform, including working surface; A movable guide rail extending along the X-axis direction and arranged on the working surface; A slide plate base, slidably mounted on the movable guide rail; An adapter mount, arranged on the slide base, the adapter mount comprising a test surface for mounting an optical component to be tested; A driving mechanism, used for driving the slide base to slide along the movable guide rail; A workpiece support mechanism is arranged on the working surface, the workpiece support mechanism comprises a workpiece support position located above the transfer mounting seat, and the workpiece support position is used to place the test device; A laser generating mechanism is arranged on the working surface, and is used for transmitting laser light along an X-axis direction to the optical component to be tested located on the testing surface.

2. The motion experiment platform according to claim 1, characterized in that: The workpiece support mechanism includes inverted L-shaped brackets symmetrically arranged on both sides of the movable guide rail, the top surfaces of a pair of inverted L-shaped brackets cooperate to form the workpiece support position, and a gap is formed between the pair of inverted L-shaped brackets for the adapter mounting seat to pass through.

3. The motion experiment platform according to claim 1, characterized in that: The driving mechanism comprises a linear motor, a stator of the linear motor is extended along the X-axis direction and arranged on the working surface, and a mover of the linear motor is connected to the slide base.

4. The motion experiment platform according to claim 3, characterized in that: It comprises a pair of movable guide rails which are symmetrically spaced apart, and the stator of the linear motor is arranged between the pair of movable guide rails.

5. The motion experiment platform according to claim 3, characterized in that: Also includes: End plates are symmetrically arranged at both ends of the movable guide rail in the X-axis direction; A U-shaped accordion cover plate, arranged between the end plate and the adapter mounting seat; The U-shaped accordion cover plate, the end plate and the adapter mounting seat cooperate to form a sealed space, and the linear motor and the movable guide rail are arranged in the sealed space.

6. The motion experiment platform according to claim 1, characterized in that: The laser generating mechanism comprises a laser source, a beam expander and a plurality of reflectors, wherein the laser source is used to emit laser light to the beam expander, the beam expander is used to expand the laser light to one of the plurality of reflectors, and the plurality of reflectors are used to adjust the laser angle and emit the laser light to the optical component to be tested located on the test surface.

7. The motion experiment platform according to claim 6, characterized in that: The laser source is arranged on one side of the moving guide rail in the Y-axis direction, and the beam expander is arranged on one side of the laser source in the X-axis direction; the laser generating mechanism comprises a first reflector and a second reflector, the first reflector is arranged on one side of the beam expander in the X-axis direction, and the second reflector is arranged on one side of the adapter mounting seat in the X-axis direction; The first reflector and the second reflector are used to cooperate to adjust the laser angle by 180° and then emit it to the optical component to be tested located on the test surface.

8. The motion experiment platform according to claim 1, characterized in that: The laser generating mechanism includes an optical fiber connected to the optical component to be tested, and the motion experiment platform also includes a drag chain arranged beside the adapter mounting seat for receiving the optical fiber.

9. The motion experiment platform according to claim 1, characterized in that: It also includes a grating ruler, which is extended along the X-axis direction and arranged beside the movable guide rail.

10. The motion experiment platform according to claim 1, characterized in that: The working platform is a natural marble platform, and the skateboard base and the adapter mounting seat are aluminum plates.