Optical module detection system

Abstract

The utility model discloses an optical module detection system. The optical module detection system comprises a rack, a to-be-detected material loading module, a non-defective product unloading module, an NG product unloading module, a robot loading and unloading module, a lower visual code scanning module, an end detection loading and unloading module, a plugging cleaning module, a high and low temperature tester, an end detector and a test cabinet, through cooperation of the robot loading and unloading module, the to-be-tested material loading module, the non-defective product unloading module, the NG product unloading module, the lower visual code scanning module, the end inspection loading and unloading module, the plugging cleaning module and the high and low temperature tester, efficient transfer of optical modules among the modules is realized, and automatic loading and unloading of the optical modules and automatic plugging of optical fiber heads can be realized. The device is simple in structure, saves time and labor, effectively improves the detection efficiency of the optical module, is controllable in plugging force in the detection process, is high in safety coefficient, and reduces the damage risk of products and equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic detection equipment, and more specifically, to an optical module detection system. Background Art

[0002] Optical modules are optoelectronic devices that perform photoelectric and electro-optical conversions. The transmitting end of an optical module converts electrical signals into optical signals, and the receiving end converts optical signals into electrical signals. They are commonly used in the backbone network of fiber optic networks. In the existing optical module inspection process, the optical module to be inspected is placed at the inspection station. A person wearing anti-static gloves and an anti-static wristband then grasps the optical module. During the grasping process, the optical module must be protected from bumps, especially from contact with the gold fingers on the optical module. The optical fiber head is manually inserted into the rear interface of the optical module, and the head of the optical module is then inserted into the designated jack of the switch. The insertion process should be gentle, and a "click" sound indicates that it is fully inserted. After the inspection is complete, the optical module needs to be removed from the switch jack. Remove the optical module slowly and avoid pulling it hard to avoid damaging the internal components.

[0003] In the existing optical module inspection process, manual loading and unloading is generally adopted, and manual inspection of optical modules is performed, which limits the inspection efficiency. On the other hand, manual operation has many uncertainties, which have a great impact on the inspection quality. For example, during manual loading and unloading and plugging and unplugging, the force is difficult to control accurately, and collisions are prone to occur, which poses a great risk of damage to the product and the testing machine. Utility Model Content

[0004] The present invention provides an optical module detection system to solve the problems raised in the above background technology. In order to achieve the above purpose, the present invention provides the following technical solutions: an optical module detection system, including a frame, a material loading module for testing, a good product unloading module, a NG product unloading module, a robot loading and unloading module, a lower visual code scanning module, an end inspection loading and unloading module, a plug-in cleaning module, a high and low temperature tester, an end inspection instrument and a test cabinet; the material loading module for testing, the good product unloading module and the NG product unloading module have the same structure, and the three are arranged side by side on the frame; the robot loading and unloading module includes a base, a six-axis robot and an end clamp, the base is installed on the frame, one end of the six-axis robot is connected to the base, and the other end is connected to the The end clamp is connected; the lower visual code scanning module is arranged on the rack, and its detection end is set upward; the end inspection loading and unloading module is arranged on the test cabinet, which is used to send the optical module into the end detector; the plug-in cleaning module is arranged on the rack, which includes a front-end clamping module, a cleaning box and a rear-end plug-in module; the front-end clamping module is used to clamp the optical module, and the rear-end plug-in module is used to send the optical fiber head to the cleaning box for cleaning, and insert the cleaned optical fiber head into the optical module on the front-end clamping module; the high and low temperature tester is arranged at the rear end of the rack; the test cabinet is arranged on one side of the rack, and the end detector is arranged in the test cabinet.

[0005] Preferably, the number of the plug-in cleaning modules is two, the number of the high and low temperature testers is two, and the plug-in cleaning modules and the high and low temperature testers are arranged in coordination with each other.

[0006] Preferably, the end clamp includes a base, a six-dimensional force sensor is provided on the top of the base, and a CCD visual positioning device, a vacuum adsorption device, a first electric clamp and a second electric clamp are provided on the four sides in sequence; the CCD visual positioning device includes a first CCD camera and a first light source; the vacuum adsorption device includes a suction cup lifting cylinder and a pair of vacuum suction cups; the first clamp and the second clamp have the same structure, and the first electric clamp includes a clamp lifting cylinder and an electric clamp assembly.

[0007] Preferably, the lower visual code scanning module includes a code scanning bracket, a second CCD camera and a second light source; the code scanning bracket is connected to the frame, the second CCD camera is arranged on one side of the code scanning bracket, and the second light source is arranged on the top of the code scanning bracket; the second light source is a ring structure with a through groove in the center; the lens of the second CCD camera is arranged toward the through groove in the middle of the second light source.

[0008] Preferably, the end inspection loading and unloading module includes a support plate, which is connected to the test cabinet; a motor seat is provided on the support plate, a driving motor is provided on the motor seat, a rotating seat is provided on the output shaft of the driving motor, a displacement mechanism is provided on the rotating seat, a front end clamp is provided on the displacement mechanism, and the displacement mechanism can drive the front end clamp to move along the length direction of the displacement mechanism.

[0009] Preferably, the front-end clamping module includes a front-end lifting cylinder, a clamping seat and a front-end positioning claw, the front-end lifting cylinder is connected to the frame, and the clamping seat is slidably provided on the cylinder body of the front-end lifting cylinder and connected to its piston rod; the front-end positioning claw is provided on the clamping seat; the rear-end plug-in module includes a Y-axis moving mechanism, a support platform, a downward pressing unlocking mechanism, an extrusion unlocking mechanism, an X-axis moving mechanism, a telescopic mechanism and a number of clamping claw units for clamping the optical fiber head; the Y-axis moving mechanism is connected to the frame, the support platform is provided on the Y-axis moving mechanism, the downward pressing unlocking mechanism, the extrusion unlocking mechanism and the X-axis moving mechanism are all provided on the support platform; the telescopic mechanism is provided on the X-axis moving mechanism, and the clamping claw unit is provided at the front end of the telescopic mechanism.

[0010] Preferably, the material loading module for the material to be tested includes a material rack, on which a reference block, an X-direction cylinder, a Y-direction cylinder and a movable rotating tray are provided; an X-direction push block is provided on the piston rod of the X-direction cylinder, and a Y-direction push block is provided on the piston rod of the Y-direction cylinder; the cross-section of the rotating tray is a rectangular structure, which is provided with four side surfaces; the reference block is used to limit the two side surfaces of the rotating tray, and the X-direction push block and the Y-direction push block act on the other two side surfaces of the rotating tray respectively.

[0011] Preferably, an alarm device is further included, and the alarm device is respectively connected to the material loading module for testing, the good product unloading module and the NG product unloading module by signals.

[0012] Preferably, an automatic guided vehicle is further included, which is connected to the good product unloading module and the NG product unloading module respectively, and transports the materials connected to the good product unloading module and the NG product unloading module to the outside.

[0013] Preferably, a wireless communication module is provided in the rack, the good product unloading module and the NG product unloading module are respectively connected to the wireless communication modules, and the automatic guided vehicle is connected to the good product unloading module and the NG product unloading module through the wireless communication module.

[0014] Compared with the existing technology, the beneficial effects of the present invention are: the present invention has a reasonable design and a simple structure. Through the cooperation between the robot loading and unloading module and the material loading module to be tested, the good product unloading module, the NG product unloading module, the lower visual scanning module, the end inspection loading and unloading module, the plugging and unplugging cleaning module and the high and low temperature tester, the efficient transfer of optical modules between modules is realized, and the automatic loading and unloading of optical modules and the automatic plugging and unplugging of optical fiber heads can be realized, which saves time and effort. It not only effectively improves the detection efficiency of optical modules, but also the plugging and unplugging force during the detection process is controllable, the safety factor is high, and the risk of damage to products and equipment is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of an optical module detection system according to an embodiment of the present utility model;

[0016] Figure 2 This is a structural diagram of a material loading module for an optical module detection system according to an embodiment of the present utility model;

[0017] Figure 3 This is a structural diagram of a robot loading and unloading module of an optical module detection system according to an embodiment of the present utility model;

[0018] Figure 4 This is a structural diagram of an end fixture of an optical module detection system according to an embodiment of the present utility model;

[0019] Figure 5 This is a structural diagram of the lower visual code scanning module of the optical module detection system according to an embodiment of the present utility model;

[0020] Figure 6 This is a structural diagram of the end inspection loading and unloading module of the optical module detection system according to an embodiment of the present utility model;

[0021] Figure 7 This is a structural diagram of the plug-in cleaning module of the optical module detection system according to an embodiment of the present utility model;

[0022] Figure 8 This is a side view of the plug-in cleaning module of the optical module detection system according to an embodiment of the present invention;

[0023] exist Figures 1 to 8 , the corresponding relationship between the names of the components and the accompanying drawing numbers is as follows:

[0024] 1--Frame, 2--Test material loading module, 201--Material rack, 202--Reference block, 203--X-axis cylinder, 204--Y-axis cylinder, 205--Turntable, 206--X-axis push block, 207--Y-axis push block, 3--Good product unloading module, 4--NG product unloading module, 5--Robot unloading module, 501--Base, 502--Six-axis robot, 503--End fixture, 5031--Base, 5 032--6-axis force sensor, 5033--CCD visual positioning device, 50331--first CCD camera, 50332--first light source, 5034--vacuum adsorption device, 50341--suction cup lifting cylinder, 50342--vacuum suction cup, 5035--first electric gripper, 50351--grip lifting cylinder, 50352--electric gripper assembly, 5036--second electric gripper, 6--lower visual scanner Code module, 601--code scanning bracket, 602--second CCD camera, 603--second light source, 7--end inspection loading and unloading module, 701--support plate, 702--motor seat, 703--drive motor, 704--rotating seat, 705--displacement mechanism, 706--front end clamping claw, 8--plug-in cleaning module, 801--front end clamping module, 8011--front end lifting cylinder, 8012--clamping seat, 8013- -Front-end positioning clamp, 802--cleaning box, 803--rear-end plug-in module, 8031--Y-axis moving mechanism, 8032--support table, 8033--downward pressing unlocking mechanism, 8034--squeezing unlocking mechanism, 8035--X-axis moving mechanism, 8036--telescopic mechanism, 8037--clamping unit, 9--high and low temperature tester, 10--end inspection instrument, 11--test cabinet, 12--optical module, 13--fiber optic head. DETAILED DESCRIPTION

[0025] The following embodiments of the present invention are further described in detail with reference to the accompanying drawings and examples. The accompanying drawings are for reference only and are not intended to limit the scope of the present invention. The following examples are intended to illustrate the present invention but are not intended to limit the scope of the present invention.

[0026] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0028] Please refer to Figures 1 to 8 The present invention provides an optical module detection system, comprising a rack 1, a material loading module 2 for testing, a good product unloading module 3, an NG product unloading module 4, a robot loading and unloading module 5, a lower visual code scanning module 6, an end inspection loading and unloading module 7, a plug-in cleaning module 8, a high and low temperature tester 9, an end inspection instrument 10 and a test cabinet 11; the material loading module 2 for testing, the good product unloading module 3 and the NG product unloading module 4 have the same structure, and the three are arranged in parallel on the rack 1; the robot loading and unloading module 5 comprises a base 501, a six-axis robot 502 and an end fixture 503, the base 501 is installed on the rack 1, one end of the six-axis robot 502 is connected to the base 501, and the other end is connected to the end fixture 503; the lower visual code scanning module The code scanning module 6 is arranged on the rack 1, and its detection end is set upward; the end inspection loading and unloading module 7 is arranged on the test cabinet 11, which is used to send the optical module 12 into the end detector 10; the plug-in cleaning module 8 is arranged on the rack 1, which includes a front-end clamping module 801, a cleaning box 802 and a rear-end plug-in module 803; the front-end clamping module 801 is used to clamp the optical module 12, and the rear-end plug-in module 803 is used to send the optical fiber head 13 to the cleaning box 802 for cleaning, and insert the cleaned optical fiber head 13 into the optical module 12 on the front-end clamping module 801; the high and low temperature tester 9 is arranged at the rear end of the rack 1; the test cabinet 11 is arranged on one side of the rack 1, and the end detector 10 is arranged in the test cabinet 11.

[0029] In an embodiment of the present invention, optical modules 12 are stored according to their types in a loading module 2 for testing, a discharge module 3 for qualified products, and a discharge module 4 for defective products. The loading module 2 for testing stores optical modules 12 ready for testing, the discharge module 3 for qualified products stores optical modules 12 that have passed testing, and the discharge module 4 for defective products stores defective products. "NG" stands for "Not Good," and refers to products that have minor cosmetic flaws or do not meet the original specifications after manufacturing. In this embodiment, products that fail testing are classified as "NG." For this purpose, an "NG" discharge module 4 is provided to store defective products that fail testing.

[0030] The robot loading and unloading module 5 includes a base 501, a six-axis robot 502, and an end fixture 503. The base 501 is mounted on the six-axis robot 502. The last joint of the six-axis robot 502 docks with the end fixture 503. The end fixture 503 is used to clamp the optical module 12. Clamping methods include but are not limited to vacuum suction, gripping with a gripper, and electromagnetic adsorption. After the end fixture 503 grasps the optical module 12, it is driven by the six-axis robot 502 to quickly transfer the optical module 12 between the various modules in this embodiment.

[0031] The lower visual code scanning module 6 is used to scan and identify the identification code or QR code on the optical module 12, thereby selecting the corresponding test mode based on the type and model of the optical module 12 and more quickly performing data statistics. By adopting the code scanning and recognition method, the robot loading and unloading module 5 only needs to drive the optical module 12 past the lower visual code scanning module 6 to quickly identify the optical module 12 being tested.

[0032] After optical module 12 is identified, its end needs to be inspected. This process uses an end inspection instrument 10, which is loaded and unloaded by the end inspection loading and unloading module 7. The robotic loading and unloading module 5 simply delivers the scanned optical module 12 to the end inspection loading and unloading module 7. The module then receives the optical module 12 and inserts it into the end inspection instrument 10 for inspection. After inspection, the robotic loading and unloading module 5 re-grabs the optical module 12 and transfers it to the plug-in cleaning module 8.

[0033] The plug-in cleaning module 8 includes a front-end clamping module 801, a cleaning box 802, and a rear-end plug-in cleaning module 803. The front-end clamping module 801 is used to receive the optical module 12 after being inspected by the end detector 10. The rear-end plug-in module 803 clamps the optical fiber head 13, then sends the optical fiber head 13 to the cleaning box 802 for wiping and cleaning, and then aligns the cleaned optical fiber head 13 with the tail of the optical module 12 for docking. After docking, the robot loading and unloading module 5 grabs the optical module 12 with the optical fiber head 13 inserted and sends it to the high and low temperature tester 9 for testing. After the test is completed, the robot loading and unloading module 5 removes the optical module 12 and sends it to the plug-in cleaning module 8 to separate the optical module 12 and the optical fiber head 13. Finally, the robot loading and unloading module 5 sends the optical module 12 to the good product unloading module 3 or the bad product unloading module 4 based on the test results.

[0034] The working principle of this utility model is as follows:

[0035] The robot loading and unloading module 5 grabs the optical module 12 from the material loading module 2 to be tested, moves it to the lower visual code scanning module for scanning, and then places the optical module 12 on the end inspection loading and unloading module 7. After the test is completed, the robot loading and unloading module 5 grabs the tested optical module 12 on the end inspection loading and unloading module 7 and places it on the plug-in cleaning module 8 (the plug-in cleaning module 8 completes the process: cleaning the optical fiber head 13 and inserting the optical fiber head 13 into the end of the optical module 12). Subsequently, the robot loading and unloading module 5 clamps the optical module 12 with the optical fiber head 13 inserted, moves to the high and low temperature tester 9 to exchange materials, removes the tested material, and inserts the material to be tested into the test port for testing; after the robot loading and unloading module 5 clamps the tested material, it places it on the plug-in cleaning module 8 to pull out the optical fiber head 13, and places qualified products on the good product unloading module 3 and NG products on the NG product unloading module 4 according to the test results.

[0036] Preferably, there are two sets of plug-in cleaning modules 8 and two high-low temperature testers 9, and the plug-in cleaning modules 8 and the high-low temperature testers 9 are arranged in coordination with each other. To improve testing efficiency and facilitate the exchange of materials between different processes, this embodiment provides two sets of plug-in cleaning modules 8 and high-low temperature testers 9, reducing downtime waiting for testing and enabling multiple processes to run alternately, greatly improving testing efficiency.

[0037] Preferably, the end clamp 503 includes a base 5031, a six-dimensional force sensor 5032 is provided on the top of the base 5031, and a CCD visual positioning device 5033, a vacuum adsorption device 5034, a first electric clamp 5035 and a second electric clamp 5036 are sequentially provided on the four sides; the CCD visual positioning device 5033 includes a first CCD camera 50331 and a first light source 50332; the vacuum adsorption device 5034 includes a suction cup lifting cylinder 50341 and a pair of vacuum suction cups 50342; the first clamp has the same structure as the second clamp, and the first electric clamp 5035 includes a clamp lifting cylinder 50351 and an electric clamp assembly 50352. In this embodiment, the main functions of this part are: the six-axis robot 502 is fixed on the base 501 and carries the end clamp 503, completing the material taking from the material loading module 2 to be tested - scanning the code at the lower visual scanning module 6 - placing the raw material and taking the cooked material at the end inspection loading and unloading module 7 - loading the material at the plug-in cleaning module 8 - loading and unloading the high and low temperature tester 9 - unloading the material at the plug-in cleaning module 8 - unloading the tested product to the good product unloading module 3 or the NG product unloading module 4.

[0038] During this process, when removing material from the test material loading module 2, the CCD visual positioning device 5033 visually locates the material. Once located, the material is picked up by the vacuum suction device 5034. The vacuum suction device 5034 carries the material through the lower visual barcode scanning module 6 for scanning before depositing it at the end-of-line inspection loading and unloading module 7. After the end-of-line inspection instrument 10 completes testing, the six-axis robot 502 rotates and switches to the first electric gripper 5035. The electric gripper assembly 50352 grasps the material and delivers it to the plug-in cleaning module 8 for processing. Subsequently, the first electric gripper 5035 retrieves the processed material, while the second electric gripper 5036 removes the tested material from the high and low level tester, freeing up the test port. The test material on the first electric gripper 5035 can then be inserted into the test port for testing. The second electric gripper 5036 carries the tested material back to the plug-in cleaning module 8 for unloading and processing. Finally, the processed material is delivered to different unloading modules based on the test results.

[0039] Preferably, the lower visual code scanning module 6 includes a code scanning bracket 601, a second CCD camera 602 and a second light source 603; the code scanning bracket 601 is connected to the frame 1, the second CCD camera 602 is arranged on one side of the code scanning bracket 601, and the second light source 603 is arranged on the top of the code scanning bracket 601; the second light source 603 is a ring structure with a through groove in the center; the lens of the second CCD camera 602 is arranged toward the through groove in the middle of the second light source 603.

[0040] Preferably, the end inspection loading and unloading module 7 includes a support plate 701, which is connected to the test cabinet 11; a motor seat 702 is provided on the support plate 701, a drive motor 703 is provided on the motor seat 702, a rotating seat 704 is provided on the output shaft of the drive motor 703, a displacement mechanism 705 is provided on the rotating seat 704, and a front end clamp 706 is provided on the displacement mechanism 705. The displacement mechanism 705 can drive the front end clamp 706 to move along the length direction of the displacement mechanism 705. Through the above-mentioned structural design, the robot loading and unloading module 5 moves the optical module 12 to the end inspection loading and unloading module 7, the front end clamp 706 clamps the front end of the optical module 12, the drive motor 703 starts and drives the rotating seat 704 to rotate to adjust the optical module 12 to maintain the same angle as the test port of the end detector 10, and the displacement mechanism 705 moves immediately to move the optical module 12 to the position of the test port for inspection; after the inspection is completed, the displacement mechanism 705 drives the optical module 12 to retract, the drive motor 703 returns to the initial horizontal angle, the front end clamp 706 releases the optical module 12, and the robot loading and unloading module 5 clamps the optical module 12 and transfers it to the next process.

[0041] Preferably, the front end clamping module 801 includes a front end lifting cylinder 8011, a clamping seat 8012 and a front end positioning clamping claw 8013, the front end lifting cylinder 8011 is connected to the frame 1, the clamping seat 8012 is slidably arranged on the cylinder body of the front end lifting cylinder 8011 and connected to its piston rod; the front end positioning clamping claw 8013 is arranged on the clamping seat 8012; the rear end plug-in module 803 includes a Y-direction moving mechanism 8031, a support platform 8032, a downward pressing unlocking mechanism 8033, a squeeze unlocking mechanism 8034, an X ... The Y-axis moving mechanism 8035, the telescopic mechanism 8036 and several clamping units 8037 for clamping the optical fiber head 13; the Y-axis moving mechanism 8031 ​​is connected to the frame 1, the support platform 8032 is provided on the Y-axis moving mechanism 8031, the downward pressing unlocking mechanism 8033, the squeezing unlocking mechanism 8034 and the X-axis moving mechanism 8035 are all provided on the support platform 8032; the telescopic mechanism 8036 is provided on the X-axis moving mechanism 8035, and the clamping unit 8037 is provided at the front end of the telescopic mechanism 8036.

[0042] Through the above structural design, the front-end lifting cylinder 8011 is pushed upward, and the front-end positioning claw 8013 clamps the front end of the optical module 12; at the same time, the telescopic mechanism 8036 is pushed out, and the Y-direction moving mechanism 8031 ​​moves forward, and the optical fiber head 13 located on the clamping claw unit 8037 is automatically wiped on the cleaning box 802, and the Y-direction moving mechanism 8031 ​​moves backward to avoid, and the front-end lifting cylinder 8011 descends, so that the optical module 12 and the optical fiber head 13 are in the same plane, and the Y-direction moving mechanism 8031 ​​moves forward to automatically insert the optical fiber head 13 into the tail of the optical module 12, completing the insertion of the optical fiber head 13; the front-end positioning claw 8013 is released, and the robot loading and unloading module 5 clamps the optical module 12 with the optical fiber head 13 inserted, moves to the test port of the high and low temperature tester 9 to exchange materials, removes the measured material, and inserts the material to be measured into the test port for testing. Next, the front-end lifting cylinder 8011 is pushed out, the robot clamps the measured material and places it on the plug-in cleaning module 8, the front-end positioning clamp 8013 clamps the front end of the optical module 12, and the clamp unit 8037 clamps the tail of the optical fiber head 13; according to the different unlocking structures of the optical fiber head 13, the unlocking mechanism 8033 is pressed down or one of the unlocking mechanisms 8034 is squeezed to start, and the locking position of the optical fiber head 13 is unlocked; after unlocking, the Y-direction moving mechanism 8031 ​​retreats to pull out the optical fiber head 13, the front-end positioning clamp 8013 is released, and the robot loading and unloading module 5 takes the optical module 12 to the next process.

[0043] In terms of unlocking the optical fiber head 13, this embodiment is compatible with various unlocking methods of optical fiber heads 13 on the market:

[0044] LC fiber optic connector 13: For single-ended LC and double-ended LC fiber optic connectors 13, the push-down unlocking mechanism 8033 uses a laterally extending cylinder and a vertically extending cylinder, which are used in conjunction with a push-down lever. The push-down lever acts on the fiber optic connector 13 to unlock the connector.

[0045] MPO fiber optic head 13 and four-head LC fiber optic head 13: Use the cylinder to drive the clamping claw to advance. After the clamping claw acts on the lock of the fiber optic head 13, the fiber optic head 13 is clamped and moved backward to achieve unlocking of the MPO fiber optic head 13 and the four-head LC fiber optic head 13.

[0046] Furthermore, in this embodiment, the number of clamping units 8037 is 4, so that the plug-in cleaning module 8 can cache a total of 4 optical fiber heads 13, and a single test port is configured with 2 optical fiber lines, one of which is under test and the other is in reserve for loading. The advantage of this is that the test machine can be fully loaded for testing, thereby improving test efficiency.

[0047] Furthermore, since the optical fiber head 13 currently has several connection types such as single-head LC, double-head LC, four-head LC, MPO, etc., this embodiment provides an adapter for the optical fiber head 13, and uses the adapter to connect the optical fiber head 13. The clamping unit 8037 clamps the adapter to ensure that the positions contacted by the clamping unit 8037 are all of the same size to achieve automated compatibility.

[0048] Preferably, the material loading module 2 for testing includes a material rack 201, on which are provided a reference block 202, an X-axis cylinder 203, a Y-axis cylinder 204, and a movable rotating material tray 205. The piston rod of the X-axis cylinder 203 is provided with an X-axis push block 206, and the piston rod of the Y-axis cylinder 204 is provided with a Y-axis push block 207. The rotating material tray 205 has a rectangular cross-section and is provided with four side surfaces. The reference block 202 is used to limit the position of two side surfaces of the rotating material tray 205, and the X-axis push block 206 and the Y-axis push block 207 act on the other two side surfaces of the rotating material tray 205, respectively. Through the above structural design, the reference block 202 is used to position the rotating material tray 205 and can act on both sides of the rotating material tray 205, so that the rotating material tray 205 can be fixed on the material rack 201 when it is squeezed by the X-axis push block 206 and the Y-axis push block 207. When the rotating material tray 205 needs to be replaced, the X-direction pushing block 206 and the Y-direction pushing block 207 are loosened, and the rotating material tray 205 can be quickly removed.

[0049] Preferably, an alarm device is further included, and the alarm device is respectively connected to the test material loading module 2, the good product unloading module 3, and the NG product unloading module 4. By setting up the alarm device, when the material on the good product unloading module 3 or the NG product unloading module 4 is full, the alarm device can be used to issue a warning.

[0050] Preferably, an automatic guided vehicle is also included, and the automatic guided vehicle is connected to the good product unloading module 3 and the NG product unloading module 4 respectively, and transports the materials connected to the good product unloading module 3 and the NG product unloading module 4 to the outside. In this embodiment, the automatic guided vehicle, also known as AGV (Automated Guided Vehicle), refers to a transport vehicle equipped with an automatic guidance device such as electromagnetic or optical, which can travel along a specified guidance path and has safety protection and various transfer functions. By setting up an automatic guided vehicle to be connected to the good product unloading module 3 and the NG product unloading module 4, manual participation is further reduced and the efficiency of material inspection is improved.

[0051] Preferably, a wireless communication module is provided in the rack 1, the good product unloading module 3 and the NG product unloading module 4 are respectively connected to the wireless communication modules, and the automatic guided vehicle is connected to the good product unloading module 3 and the NG product unloading module 4 through the wireless communication module.

[0052] Compared with the existing technology, the beneficial effects of the present invention are: the present invention has a reasonable design and a simple structure. Through the cooperation between the robot loading and unloading module and the material loading module to be tested, the good product unloading module, the NG product unloading module, the lower visual scanning module, the end inspection loading and unloading module, the plugging and unplugging cleaning module and the high and low temperature tester, the efficient transfer of optical modules between modules is realized, and the automatic loading and unloading of optical modules and the automatic plugging and unplugging of optical fiber heads can be realized, which saves time and effort. It not only effectively improves the detection efficiency of optical modules, but also the plugging and unplugging force during the detection process is controllable, the safety factor is high, and the risk of damage to products and equipment is reduced.

[0053] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. An optical module detection system, characterized in that: The invention comprises a frame (1), a material loading module for testing (2), a good product unloading module (3), a NG product unloading module (4), a robot loading and unloading module (5), a lower visual code scanning module (6), an end inspection loading and unloading module (7), a plug-in cleaning module (8), a high and low temperature tester (9), an end inspection instrument (10) and a test cabinet (11); the material loading module for testing, the good product unloading module and the NG product unloading module have the same structure, and the three are arranged in parallel on the frame; the robot loading and unloading module comprises a base (501), a six-axis robot (502) and an end clamp (503), the base is installed on the frame, one end of the six-axis robot is connected to the base, and the other end is connected to the end clamp The lower visual code scanning module is arranged on the frame, and its detection end is arranged upward; the end inspection loading and unloading module is arranged on the test cabinet, and is used to send the optical module (12) into the end detector; the plug-in cleaning module is arranged on the frame, and includes a front-end clamping module (801), a cleaning box (802) and a rear-end plug-in module (803); the front-end clamping module is used to clamp the optical module, and the rear-end plug-in module is used to send the optical fiber head (13) to the cleaning box for cleaning, and insert the cleaned optical fiber head into the optical module on the front-end clamping module; the high and low temperature tester is arranged at the rear end of the frame; the test cabinet is arranged on one side of the frame, and the end detector is arranged in the test cabinet.

2. The optical module detection system according to claim 1, characterized in that: There are two groups of plug-in cleaning modules, two high and low temperature testers, and the plug-in cleaning modules and the high and low temperature testers are arranged in coordination with each other.

3. The optical module detection system according to claim 1, wherein: The end clamp includes a base (5031), a six-dimensional force sensor (5032) is provided on the top of the base, and a CCD visual positioning device (5033), a vacuum adsorption device (5034), a first electric clamp (5035) and a second electric clamp (5036) are provided on the four sides in sequence; the CCD visual positioning device includes a first CCD camera (50331) and a first light source (50332); the vacuum adsorption device includes a suction cup lifting cylinder (50341) and a pair of vacuum suction cups (50342); the first clamp has the same structure as the second clamp, and the first electric clamp includes a clamp lifting cylinder (50351) and an electric clamp assembly (50352).

4. The optical module detection system according to claim 1, wherein: The lower visual code scanning module comprises a code scanning bracket (601), a second CCD camera (602) and a second light source (603); the code scanning bracket is connected to the frame, the second CCD camera is arranged on one side of the code scanning bracket, and the second light source is arranged on the top of the code scanning bracket; the second light source is an annular structure with a through slot in the center; the lens of the second CCD camera is arranged toward the through slot in the middle of the second light source.

5. The optical module detection system according to claim 1, wherein: The end inspection loading and unloading module includes a support plate (701), which is connected to the test cabinet; a motor seat (702) is provided on the support plate, a driving motor (703) is provided on the motor seat, a rotating seat (704) is provided on the output shaft of the driving motor, a displacement mechanism (705) is provided on the rotating seat, and a front end clamping claw (706) is provided on the displacement mechanism, and the displacement mechanism can drive the front end clamping claw to move along the length direction of the displacement mechanism.

6. The optical module detection system according to claim 1, wherein: The front-end clamping module includes a front-end lifting cylinder (8011), a clamping seat (8012) and a front-end positioning clamping claw (8013), wherein the front-end lifting cylinder is connected to the frame, and the clamping seat is slidably arranged on the cylinder body of the front-end lifting cylinder and connected to its piston rod; the front-end positioning clamping claw is arranged on the clamping seat; the rear-end plug-in module includes a Y-axis moving mechanism (8031), a support platform (8032), a downward pressing unlocking mechanism (8033), an extrusion unlocking mechanism (8034), an X-axis moving mechanism (8035), a telescopic mechanism (8036) and a plurality of clamping claw units (8037) for clamping the optical fiber head; the Y-axis moving mechanism is connected to the frame, the support platform is provided with the Y-axis moving mechanism, the downward pressing unlocking mechanism, the extrusion unlocking mechanism and the X-axis moving mechanism are all provided on the support platform; the telescopic mechanism is provided on the X-axis moving mechanism, and the clamping claw unit is provided at the front end of the telescopic mechanism.

7. The optical module detection system according to claim 1, wherein: The material loading module for the material to be tested comprises a material rack (201), on which a reference block (202), an X-direction cylinder (203), a Y-direction cylinder (204) and a movable rotating material tray (205) are provided; the piston rod of the X-direction cylinder is provided with an X-direction push block (206), and the piston rod of the Y-direction cylinder is provided with a Y-direction push block (207); the cross-section of the rotating material tray is a rectangular structure, which is provided with four side surfaces; the reference block is used to limit the two side surfaces of the rotating material tray, and the X-direction push block and the Y-direction push block respectively act on the other two side surfaces of the rotating material tray.

8. The optical module detection system according to claim 1, wherein: It also includes an alarm device, which is respectively connected to the material loading module for the material to be tested, the good product unloading module and the NG product unloading module via signals.

9. The optical module detection system according to any one of claims 1 to 8, characterized in that: It also includes an automatic guided vehicle, which is connected to the good product unloading module and the NG product unloading module respectively, and transports the materials connected to the good product unloading module and the NG product unloading module to the outside.

10. The optical module detection system according to claim 9, characterized in that: A wireless communication module is provided in the frame, the good product unloading module and the NG product unloading module are respectively connected to the wireless communication modules, and the automatic guided vehicle is connected to the good product unloading module and the NG product unloading module through the wireless communication module.

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