Painting and baking device based on enameled wire

By designing an enameled wire baking device containing multiple baking tubes, paint wrapping cylinders and paint finish polishing mechanisms, the problem that existing devices cannot achieve secondary baking and paint film polishing is solved, and the uniformity and overall quality of the paint film are improved.

CN222801491UActive Publication Date: 2025-04-25WEIHUI YUNBO ENAMELLED WIRE
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Patent Information

Application Number
CN202420595871.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-25
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing enameled wire baking devices cannot achieve secondary baking and paint film grinding, resulting in uneven paint film and affecting the quality of paint film.

Method used

An apparatus including a baking box, a first baking tube, a second baking tube, a paint wrapping tube and a paint polishing mechanism is designed. The enameled wire passes through the first baking tube, the paint wrapping cylinder and the second baking tube in the baking box, and is finally polished through the paint grinding mechanism.

Benefits of technology

The secondary baking and paint film polishing of enameled wire are realized, which improves the uniformity and integrity of the paint film, thereby improving the overall quality of enameled wire.

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    Figure CN222801491U_ABST
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Abstract

The utility model discloses a varnished wire-based painting baking device, which comprises a baking oven, a first baking pipe and a second baking pipe are arranged in the baking oven, a varnished wire wrapping cylinder is arranged between the first baking pipe and the second baking pipe, and the varnished wire passes through the first baking pipe, the varnished wire wrapping cylinder and the second baking pipe in sequence in the baking oven. The output end of the baking oven is provided with a varnished wire paint surface polishing mechanism, and the varnished wire penetrates out of the paint surface polishing mechanism to be wound. The varnished wire-based varnishing and baking device can perform secondary baking during use, and can perform varnishing and polishing on the varnished wire, so that the varnished wire paint film quality is improved, and the use requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire baking, in particular to a paint baking device based on enameled wire. Background Art

[0002] Enameled wire is a main type of winding wire, which consists of two parts: conductor and insulation layer. The bare wire is annealed and softened, and then coated with paint and baked several times. The device used to bake the painted enameled wire in the production process of enameled wire is called the paint baking device for enameled wire production.

[0003] The utility model patent with announcement number CN219303401U discloses a segmented baking device for enameled wire, including a device cavity, a wire baking channel group arranged in the device cavity, and a first baking mechanism and a second baking mechanism arranged in sequence from the beginning to the end along the length direction of the wire baking channel group; wherein, the first baking mechanism is a water bath baking mechanism, and the second baking mechanism is a heat source baking mechanism; and the baking temperature of the first baking mechanism is lower than the baking temperature of the second baking mechanism; the technical problem of low paint film curing quality and curing efficiency is solved.

[0004] Although the above-mentioned baking device can improve the curing quality of the paint film, it cannot perform secondary coating of the enameled wire or polish the paint film, which can easily lead to uneven paint film and affect the quality of the paint film, resulting in unsatisfactory use effect. Utility Model Content

[0005] The utility model aims to solve the above problems and provide a paint baking device based on enameled wire, which can perform secondary baking and simultaneously coat and polish the enameled wire to improve the quality of the enameled wire paint film.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is: a paint baking device based on enameled wire, comprising a baking box, wherein a first baking tube and a second baking tube are arranged in the baking box, a paint wrapping cylinder is arranged between the first baking tube and the second baking tube, and the enameled wire passes through the first baking tube, the paint wrapping cylinder and the second baking tube in the baking box in sequence, and an enameled wire paint surface polishing mechanism is arranged at the output end of the baking box, and the enameled wire passes through the paint surface polishing mechanism and is wound up.

[0007] Preferably, a first electric heating wire is disposed on the outer circumference of the first baking tube, a second electric heating wire is disposed on the inner circumference of the second baking tube, and the temperature inside the second baking tube is higher than that of the first baking tube.

[0008] Preferably, through holes are provided at both ends of the paint cylinder, and the enameled wire passes through the paint cylinder at the through holes. The paint cylinder is fixed to the inner top wall of the baking box through a connecting rod. A connected paint injection pipe is provided on the paint cylinder, and the paint injection pipe extends upward through the baking box.

[0009] Preferably, the paint surface polishing mechanism includes a polishing cylinder, a bearing seat is provided at the end of the baking box, the polishing cylinder rotates through the bearing seat, and the inner wall of the polishing cylinder is provided with polishing sandpaper, and the polishing sandpaper polishes the circumference of the enameled wire when the polishing cylinder rotates.

[0010] Preferably, the paint surface polishing mechanism also includes a motor, a driving gear and a driven gear, the motor is fixed at the end of the baking box, the driving gear is arranged on the output shaft of the motor, the driven gear is fixed to the circumference of the polishing cylinder, the driven gear is meshed with the driving gear, and the motor drives the polishing cylinder to rotate through the driving gear and the driven gear.

[0011] Preferably, the first baking tube, the paint wrapping tube, the second baking tube and the polishing tube are all located on the same axis.

[0012] The utility model discloses a paint baking device based on enameled wire, comprising a baking box and an enameled wire, wherein a first baking tube and a second baking tube are arranged in the baking box, a paint wrapping cylinder is arranged between the first baking tube and the second baking tube, the enameled wire passes through the first baking tube, the paint wrapping cylinder and the second baking tube in sequence in the baking box, an enameled wire paint surface polishing mechanism is arranged at the output end of the baking box, and the enameled wire passes through the paint surface polishing mechanism and is wound up; compared with the prior art, the paint baking device based on the enameled wire has the advantages of being able to perform secondary baking during use, and at the same time being able to perform paint wrapping and polishing on the enameled wire, thereby improving the quality of the paint film of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The overall structure of the paint baking device based on enameled wire of the utility model is shown in FIG. Figure 1 .

[0014] Figure 2 The overall structure of the paint baking device based on enameled wire of the utility model is shown in FIG. Figure 2 .

[0015] Figure 3 The internal structure of the paint baking device based on enameled wire of the utility model is shown in FIG. Figure 1 .

[0016] Figure 4 The internal structure of the paint baking device based on enameled wire of the utility model is shown in FIG. Figure 2 .

[0017] Figure 5 For this utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0018] Figure 6 For this utility model Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0019] In the figure: 1. baking box; 11. bearing seat; 2. first baking tube; 21. first electric heating wire; 3. second baking tube; 31. second electric heating wire; 4. paint wrapping tube; 41. paint injection tube; 42. connecting rod; 5. enameled wire; 6. grinding tube; 61. driven gear; 62. driving gear; 63. motor. DETAILED DESCRIPTION

[0020] The utility model is now described in further detail in conjunction with the accompanying drawings. The accompanying drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0021] Please refer to Figure 1-6 A paint baking device based on enameled wire comprises a baking box 1, wherein a first baking tube 2 and a second baking tube 3 are arranged in the baking box 1, and a paint wrapping tube 4 is arranged between the first baking tube 2 and the second baking tube 3, and the enameled wire 5 passes through the first baking tube 2, the paint wrapping tube 4 and the second baking tube 3 in the baking box 1 in sequence; during use, the enameled wire coated with paint for the first time is firstly baked through the first baking tube 2 to make the paint surface dry and solidify, at this time, the paint surface after the first baking is prone to problems such as pinholes and bubbles, which affect the continuity of the paint film, at this time, it is then coated with paint for the second time through the paint wrapping tube 4, the secondary coating of paint can cover the pinholes and bubbles, so that the paint film is continuous and complete, and then enters the second baking tube 3 for secondary baking, so as to improve the quality of the paint film of the enameled wire; in addition, an enameled wire paint surface grinding mechanism is provided at the output end of the baking box 1, and the paint surface is prone to uneven paint film and inconsistent thickness after the secondary baking, so the uneven parts are polished by the paint surface grinding mechanism to ensure that the paint film is uniform and complete, thereby improving the overall quality.

[0022] Specifically, a first electric heating wire 21 is provided on the outer circumference of the first baking tube 2, and a second electric heating wire 31 is provided on the inner circumference of the second baking tube 3. The temperature inside the second baking tube 3 is higher than that of the first baking tube 2. When in use, the enameled wire 5 is first baked by the first baking tube 2, and the outer layer solvent evaporates. After evaporation, pinholes or bubbles appear in the paint film, and then the pinholes and bubbles are filled with paint, and then the wire is baked again by the second baking tube 3. The baking temperature of the second baking tube 3 is high, and the paint surface is baked and solidified. Then, the uneven paint film and some pinholes or bubbles are polished by an external paint surface polishing mechanism to make the paint film of the enameled wire uniform and complete.

[0023] The paint cylinder 4 is provided with through holes at both ends, and the inner diameter of the through holes is consistent with the outer diameter of the enameled wire to prevent the internal paint liquid from flowing out. The enameled wire 5 passes through the paint cylinder 4 at the through holes. The paint cylinder 4 is fixed to the inner top wall of the baking box 1 through a connecting rod 42. The paint cylinder 4 is provided with a connected paint injection pipe 41, and the paint injection pipe 41 extends upward through the baking box 1. The paint liquid enters the paint cylinder 4 through the paint injection pipe 41. When the enameled wire passes through the paint cylinder 4, the circumference of the enameled wire will be wrapped by the paint liquid again, so that the paint liquid fills the bubbles or pinholes, thereby improving the quality.

[0024] In this embodiment, the paint surface polishing mechanism includes a polishing cylinder 6, a bearing seat 11 is provided at the end of the baking box 1, the polishing cylinder 6 rotates through the bearing seat 11, and the inner wall of the polishing cylinder 6 is provided with polishing sandpaper. When the polishing cylinder 6 rotates, the polishing sandpaper polishes the circumference of the enameled wire 5; thereby removing the raised paint liquid and making the overall surface uniform.

[0025] The paint surface polishing mechanism further includes a motor 63, a driving gear 62 and a driven gear 61. The motor 63 is fixed at the end of the baking box 1. The driving gear 62 is arranged on the output shaft of the motor 63. The driven gear 61 is fixed to the circumference of the polishing cylinder 6. The driven gear 61 is meshed with the driving gear 62. The motor 63 drives the polishing cylinder 6 to rotate through the driving gear 62 and the driven gear 61, thereby realizing paint surface polishing.

[0026] The first baking tube 2, the paint wrapping tube 4, the second baking tube 3 and the polishing tube 6 are all located on the same axis to ensure that the enameled wire 5 passes through in a straight line.

[0027] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A paint baking device based on enameled wire, comprising a baking box, characterized in that: A first baking tube and a second baking tube are provided in the baking box, a paint wrapping cylinder is provided between the first baking tube and the second baking tube, the enameled wire passes through the first baking tube, the paint wrapping cylinder and the second baking tube in sequence in the baking box, an enameled wire paint surface polishing mechanism is provided at the output end of the baking box, the enameled wire passes through the paint surface polishing mechanism and is wound up; a first electric heating wire is provided on the outer circumference of the first baking tube, a second electric heating wire is provided on the inner circumference of the second baking tube, and the temperature in the second baking tube is higher than that of the first baking tube; through holes are provided at both ends of the paint wrapping cylinder, the enameled wire passes through the paint wrapping cylinder at the through holes, the paint wrapping cylinder is fixed to the inner top wall of the baking box by a connecting rod, a connected paint injection tube is provided on the paint wrapping cylinder, and the paint injection tube extends upward through the baking box; The paint surface polishing mechanism includes a polishing cylinder, a bearing seat is provided at the end of the baking box, the polishing cylinder rotates through the bearing seat, and the inner wall of the polishing cylinder is provided with polishing sandpaper. When the polishing cylinder rotates, the polishing sandpaper polishes the circumference of the enameled wire; the paint surface polishing mechanism also includes a motor, a driving gear and a driven gear, the motor is fixed at the end of the baking box, the driving gear is provided on the output shaft of the motor, the driven gear is fixed to the circumference of the polishing cylinder, the driven gear is meshed with the driving gear, and the motor drives the polishing cylinder to rotate through the driving gear and the driven gear; the first baking tube, the paint wrapping cylinder, the second baking tube and the polishing cylinder are all located on the same axis.

Citation Information

Patent Citations

  • Enameled wire sectional type baking device

    CN219303401U