Automatic cleaning and dispensing assembly line for network transformer

Abstract

The utility model discloses an automatic cleaning and dispensing assembly line for network transformers, which comprises a network chain type conveyor, a controller, processing equipment and a plurality of material loading plates, and the material loading plates are used for storing a plurality of network transformers and are provided with magnetic attraction parts. A plurality of electromagnetic fixing point positions are evenly arranged on a conveying chain of the net chain type conveyor, and the processing device comprises an ultrasonic cleaning machine, a first air blowing device, a first drying oven, an automatic dispensing device, a second air blowing device and a second drying oven which sequentially penetrate through the conveying chain. And the controller is suitable for powering off and powering on the electromagnetic fixed point which is separated from the second drying oven and supports the material loading plate in a delayed manner. The cleaning and dispensing operation is achieved at a time in an assembly line mode, many transfer operations are omitted, and the production efficiency of the network transformer is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of production and processing of network transformers, and relates to an automatic cleaning and glue dispensing production line for network transformers. Background Art

[0002] In the production and processing of network transformers, cleaning and gluing of network transformers involves many processes, including cleaning, air blowing, drying, gluing, air cooling and drying. In the existing technical solutions, these processes are usually divided into multiple modules and operated separately. The cumbersome transfer operations between modules make the production efficiency of network transformers low. Utility Model Content

[0003] The purpose of the utility model is to provide an automated cleaning and gluing production line for network transformers, which realizes the cleaning and gluing operations at one time in the form of an assembly line, saves a lot of transfer operations, and effectively improves the production efficiency of network transformers.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A network transformer automatic cleaning and glue dispensing production line comprises a mesh chain conveyor, a controller, processing equipment and a plurality of material loading plates, wherein the material loading plates are used to store a plurality of network transformers and are provided with magnetic suction components, a plurality of electromagnetic fixed points are evenly arranged on the transmission chain of the mesh chain conveyor, the processing equipment comprises an ultrasonic cleaning machine, a first blowing device, a first oven, an automatic glue dispensing device, a second blowing device and a second oven which pass through the transmission chain in sequence, and the controller is suitable for powering off and delaying powering on the electromagnetic fixed points which are separated from the second oven and support the material loading plates.

[0006] Furthermore, it also includes a plurality of first logistics robots for placing the material loading plate into the input end of the transmission chain.

[0007] Furthermore, it also includes a plurality of second logistics robots for taking the material loading plate out of the output end of the transmission chain.

[0008] Furthermore, the processing equipment also includes a spraying device arranged between the ultrasonic cleaning machine and the first blowing device.

[0009] Furthermore, the ultrasonic cleaning machine comprises a plurality of cleaning spaces arranged in sequence along the transmission direction of the transmission chain, and the plurality of cleaning spaces are separated from each other.

[0010] Furthermore, the plurality of cleaning spaces include a primary cleaning space, a secondary cleaning space and a high-level cleaning space.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The cleaning and dispensing assembly line of the utility model includes a mesh chain conveyor, a controller, a processing device and a plurality of material loading plates. After the material loading plate is placed at the input end of the transmission chain, the material loading plate is adsorbed on the surface of the transmission chain under the adsorption action of the electromagnetic fixed point and the magnetic suction component. Under the transmission action of the mesh chain conveyor, the material loading plate is ultrasonically cleaned by an ultrasonic cleaning machine. The first blowing device blows off the moisture on the surface of the network transformer, and the first oven heats and dries the network transformer. When the automatic dispensing device is working, the transmission chain stops operating, the automatic dispensing device automatically captures the position of the network transformer and performs automatic dispensing. The second blowing device blows off the moisture on the surface of the network transformer again, and the second oven heats and dries the network transformer. After the entire cleaning and dispensing operation is completed, the controller controls the electromagnetic fixed point that is separated from the second oven to be powered off and lose the magnetic suction effect. At this time, the material loading plate can be transported to the next process or taken away directly. The present application adopts an assembly line method to realize the cleaning and dispensing operation at one time, eliminating many transfer operations and effectively improving the production efficiency of the network transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present utility model and should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work, including:

[0014] Figure 1 This is a schematic diagram of the structure of an automatic cleaning and dispensing assembly line for a network transformer according to an embodiment of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the ultrasonic cleaning machine according to an embodiment of the utility model.

[0016] Markings in the figure:

[0017] 10-net chain conveyor; 11-transmission chain; 111-electromagnetic fixing point;

[0018] 20-controller;

[0019] 30-Material loading plate;

[0020] 40-processing equipment; 41-ultrasonic cleaning machine; 411-primary cleaning space; 412-intermediate cleaning space; 413-advanced cleaning space; 42-spraying equipment; 43-first blowing equipment; 44-first oven; 45-automatic dispensing equipment; 46-second blowing equipment; 47-second oven. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0023] It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0024] As described in the background technology, in the production and processing of network transformers, cleaning and gluing of network transformers involves many processes, including cleaning, air blowing, drying, gluing, air cooling and drying. In the existing technical solutions, these processes are usually divided into multiple modules and operated separately. The cumbersome transfer operations between modules make the production efficiency of network transformers low.

[0025] Based on this, the inventor has created an automated cleaning and dispensing production line for network transformers of the present application to solve the above-mentioned technical problems.

[0026] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

[0027] Example

[0028] See also Figure 1 , Figure 2, an automated cleaning and dispensing assembly line for network transformers, comprising a mesh chain conveyor 10, a controller 20, a processing device 40 and a plurality of material loading plates 30. The material loading plate 30 is used to store a plurality of network transformers and the material loading plate 30 is provided with a magnetic component. For example, the network transformers stored in the material loading plate 30 can be arranged in a matrix to facilitate the automatic dispensing device 45 to perform automated dispensing operations. For example, the magnetic component can be wrapped with a waterproof material to avoid rust after ultrasonic cleaning. A plurality of electromagnetic fixed points 111 are evenly arranged on the transmission chain 11 of the mesh chain conveyor 10. For example, the transmission chain 11 can be made of stainless steel to resist high temperatures and corrosion. The processing equipment 40 includes an ultrasonic cleaning machine 41, a first blowing device 43, a first oven 44, an automatic dispensing device 45, a second blowing device 46 and a second oven 47 that pass through the transmission chain 11 in sequence, and the controller 20 is suitable for powering off and delaying the powering on of the electromagnetic fixing point 111 that is separated from the second oven 47 and supports the material loading plate 30. Here, that is, during the power-off time after the material loading plate 30 is separated from the second oven 47, the material loading plate 30 needs to be transferred to the next process or taken away from the transmission chain 11, and the material loading plate 30 can be re-adsorbed at the input end of the transmission chain 11 after the power-on delay.

[0029] The cleaning and dispensing assembly line of the utility model comprises a mesh chain conveyor 10, a controller 20, a processing device 40 and a plurality of material loading plates 30. After the material loading plates 30 are placed at the input end of the transmission chain 11, the material loading plates 30 are adsorbed on the surface of the transmission chain 11 under the adsorption action of the electromagnetic fixed point 111 and the magnetic suction component. Under the transmission action of the mesh chain conveyor 10, the material loading plates 30 are ultrasonically cleaned by an ultrasonic cleaning machine 41, the first blowing device 43 blows away the moisture on the surface of the network transformer, and the first drying oven 44 The network transformer is heated and dried. When the automatic glue dispensing device 45 is working, the transmission chain 11 stops operating, the automatic glue dispensing device 45 automatically captures the position of the network transformer and performs automatic glue dispensing. The second blowing device 46 blows off the moisture on the surface of the network transformer again. The second oven 47 heats and dries the network transformer. After the entire cleaning and glue dispensing operation is completed, the controller 20 controls the electromagnetic fixed point 111 separated from the second oven 47 to be powered off and lose the magnetic attraction. At this time, the material loading plate 30 can be transported to the next process or taken away directly. The present application adopts an assembly line method to realize the cleaning and glue dispensing operation at one time, eliminating many transfer operations and effectively improving the production efficiency of the network transformer.

[0030] In another embodiment, the assembly line further includes a plurality of first logistics robots for placing the material loading plate 30 into the input end of the conveying chain 11. Preferably, the assembly line further includes a plurality of second logistics robots for taking the material loading plate 30 out of the output end of the conveying chain 11. With such an arrangement, the loading and unloading of the material loading plate 30 can be realized without manual intervention.

[0031] In another embodiment, the processing device 40 further includes a spray device 42 disposed between the ultrasonic cleaning machine 41 and the first blowing device 43. By providing the spray device 42, the network transformer can be flushed with running water of the spray device 42 to improve cleanliness.

[0032] In another embodiment, the ultrasonic cleaning machine 41 includes a plurality of cleaning spaces arranged in sequence along the transmission direction of the transmission chain 11, and the plurality of cleaning spaces are separated. In this way, the cleaning space that is cleaned first has more impurities, and the cleaning space that is cleaned later has fewer impurities, thereby avoiding secondary contamination of the network transformer by dirty water. Preferably, the plurality of cleaning spaces include a primary cleaning space 411, an intermediate cleaning space 412, and an advanced cleaning space 413.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions and improvements made by any technician familiar with the field within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic cleaning and dispensing production line for network transformers, characterized in that: It includes a mesh chain conveyor, a controller, processing equipment and several material loading plates, the material loading plates are used to store several network transformers and are provided with magnetic suction components, a plurality of electromagnetic fixed points are evenly arranged on the transmission chain of the mesh chain conveyor, the processing equipment includes an ultrasonic cleaning machine, a first blowing device, a first oven, an automatic dispensing device, a second blowing device and a second oven passing through the transmission chain in sequence, and the controller is suitable for powering off and delaying the powering on of the electromagnetic fixed points that are separated from the second oven and support the material loading plates.

2. The automatic cleaning and dispensing production line for network transformers according to claim 1 is characterized in that: Also included are a plurality of first logistics robots for placing the material loading plate into the input end of the conveying chain.

3. The automatic cleaning and dispensing line for network transformers according to claim 2 is characterized in that: Also included are a plurality of second logistics robots for taking the material loading plate out of the output end of the conveying chain.

4. The automatic cleaning and dispensing production line for network transformers according to claim 1 is characterized in that: The processing equipment further includes a spraying device arranged between the ultrasonic cleaning machine and the first blowing device.

5. The automatic cleaning and dispensing production line for network transformers according to claim 4 is characterized in that: The ultrasonic cleaning machine comprises a plurality of cleaning spaces which are sequentially arranged along the transmission direction of the transmission chain, and the plurality of cleaning spaces are separated from each other.

6. The automatic cleaning and dispensing line for network transformers according to claim 5 is characterized in that: The plurality of cleaning spaces include a primary cleaning space, a secondary cleaning space and a high-level cleaning space.

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