Efficient and rapid planar iron core longitudinal stacking structure
By designing an efficient and fast planar core longitudinal stacking structure including a processing table, a support table, a hydraulic cylinder and a stacking mechanism, the possible deviation or level problems of the iron core during stacking are solved, and the quality of subsequent finished product processing is ensured.
Patent Information
- Application Number
- CN202421748408.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
During the longitudinal stacking of planar iron cores, the iron core is prone to offset or varying levels, which affects the quality of subsequent finished product processing.
An efficient and fast longitudinal stacking structure of planar iron core is designed, including a processing table, a support table, a hydraulic cylinder and a stacking mechanism. The hydraulic cylinder drives the stamping head to stamp the core, and the rotating rod is driven by the motor to rotate, so that the pressure sensor can detect the flatness of the core surface. When the surface of the core is uneven, the alarm light emits an alarm to ensure timely adjustments to avoid affecting subsequent processing.
Timely detection and adjustment during the longitudinal stacking of iron cores is achieved, avoiding the problems of core offset or different levels, thereby improving the processing quality of the iron core finished products.
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Figure CN222801583U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of iron cores, and in particular relates to an efficient and fast planar iron core longitudinal stacking structure. Background Art
[0002] Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a type of steel containing silicon (also known as silicon), with a silicon content of 0.8-4.8%. Silicon steel is used as the core of the transformer because it is a magnetic material with strong magnetic conductivity. In the energized coil, it can generate a large magnetic induction intensity, thereby reducing the size of the transformer.
[0003] The authorization publication number "CN218918635U" records "an iron core stacking device, including a frame for placing silicon steel sheets and performing stacking operations on them, a detection mechanism capable of detecting the horizontality of the placed silicon steel sheets is arranged above the frame, and a driving mechanism for driving the stacked silicon steel sheets to rotate is arranged below the frame. After the utility model adjusts the height of the ball head probe by the hydraulic cylinder so that its lower end contacts the upper side of the silicon steel sheet, the locking knob can be unscrewed, and the slide rod can be slid back and forth relative to the rod frame, or the support plate can be driven by a motor to rotate and drive the silicon steel sheet to rotate synchronously, thereby changing the contact point between the ball head probe and the silicon steel sheet. In this process, the convex lens is used to observe whether the scale of the scale cylinder rises and falls, so as to judge the horizontality of the silicon steel sheet, and adjust the silicon steel sheet with unqualified horizontality, thereby improving the quality of the finished iron core."
[0004] The above patent can adjust silicon steel sheets with unqualified horizontality, thereby improving the quality of the finished iron core. However, in the prior art, when the planar iron cores are stacked longitudinally, the iron cores may be offset or uneven in level during the stacking process, which will affect the subsequent processing of the finished iron core products. Utility Model Content
[0005] The purpose of the utility model is to provide an efficient and fast planar iron core longitudinal stacking structure, aiming to solve the problem in the prior art that when the planar iron cores are longitudinally stacked, the iron cores are offset or level-uneven during the stacking process, which in turn affects the subsequent processing of the finished iron core products.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An efficient and fast planar core longitudinal stacking structure, comprising:
[0008] Processing table;
[0009] A support table, fixedly connected to the upper end of the processing table;
[0010] A hydraulic cylinder fixedly connected to the upper end of the support platform;
[0011] The stacking mechanism comprises:
[0012] A motor, fixedly connected to the processing table;
[0013] A rotating rod, fixedly connected to the output end of the motor;
[0014] A pressure sensor, fixedly connected to the lower end of the rotating rod;
[0015] A fixed chassis, fixedly connected to the upper end of the processing table;
[0016] A first spring, fixedly connected to the fixed chassis;
[0017] A placing platform, fixedly connected to the upper end of the first spring;
[0018] Two support cylinders, rotatably connected to the upper end of the processing table;
[0019] Two circular grooves are respectively provided in the two supporting tubes;
[0020] Two push rods are slidably connected in the two circular grooves respectively;
[0021] The two second springs are slidably connected in the two circular grooves respectively.
[0022] As a preferred solution of the utility model, the upper end of the support platform is fixedly connected to two support rods, and the upper ends of the two support rods are fixedly connected to fixing bars.
[0023] As a preferred solution of the utility model, a mounting rod is fixedly connected to the upper end of the support platform, and an alarm light is fixedly connected to the upper end of the mounting rod.
[0024] As a preferred solution of the utility model, two mounting blocks are fixedly connected to the upper end of the processing table, and the side ends of the two mounting blocks are fixedly connected to infrared sensors.
[0025] As a preferred solution of the utility model, a fixing plate is fixedly connected to the side end of the processing table, a placing table is slidably connected to the surface of the fixing plate, and two sliding rods are fixedly connected to the upper end of the placing table.
[0026] As a preferred solution of the utility model, a monitoring device is fixedly connected to the upper end of the processing table, and a protective layer is provided on the surface of the monitoring device.
[0027] Compared with the prior art, the beneficial effects of the utility model are:
[0028] 1. In this scheme, the iron cores to be processed are stacked on the placement table, and then the punch head is driven to punch the iron core by running the hydraulic cylinder. After the punch head is controlled to lift up, the motor is driven to rotate the rotating rod, so that the pressure sensor detects the flatness of the iron core surface. When the surface of the iron core is not flat enough, the alarm light will give an alarm in time, which is convenient for workers to deal with it as soon as possible, thereby not affecting the subsequent processing of the iron core.
[0029] 2. In this solution, the monitoring equipment installed on the processing table can detect the iron core so that workers can observe the iron core from the outside. The support rod installed on the support table can increase the firmness of the hydraulic cylinder on the support table. The infrared sensors installed on both sides of the processing table can sense the equipment. When workers are around the equipment, the equipment will be stopped to avoid injuries to workers during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0031] Figure 1 This is a first-view stereogram of the utility model;
[0032] Figure 2 This is an exploded view of the utility model;
[0033] Figure 3 It is an exploded view of the stacking mechanism in the utility model;
[0034] Figure 4 It is a cross-sectional view of the support tube in the utility model;
[0035] Figure 5 It is an enlarged view of the transfer rod of the utility model;
[0036] Figure 6 This is a stereoscopic diagram of the utility model from a second viewing angle.
[0037] In the figure: 1. Processing table; 2. Fixing plate; 3. Mounting block; 4. Support table; 5. Placement table; 6. Sliding rod; 7. Hydraulic cylinder; 8. Support rod; 9. Fixing bar; 10. Mounting rod; 11. Alarm light; 12. Monitoring equipment; 13. Infrared sensor; 14. Placement table; 15. First spring; 16. Fixed chassis; 17. Second spring; 18. Motor; 19. Push rod; 20. Support cylinder; 21. Rotating rod; 22. Circular groove; 23. Pressure sensor. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] Example 1
[0040] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:
[0041] An efficient and fast planar core longitudinal stacking structure, comprising:
[0042] Processing table 1, which can be used to process the iron core;
[0043] The support platform 4 is fixedly connected to the upper end of the processing platform 1 and can be used to install the hydraulic cylinder 7;
[0044] The hydraulic cylinder 7 is fixedly connected to the upper end of the support platform 4 and can drive the punch head to process the iron core;
[0045] The stacking mechanism comprises:
[0046] The motor 18 is fixedly connected to the processing table 1 and can be used to drive the rotating rod 21 to rotate;
[0047] The rotating rod 21 is fixedly connected to the output end of the motor 18 and can be used to install the pressure sensor 23;
[0048] The pressure sensor 23 is fixedly connected to the lower end of the rotating rod 21. When the pressure sensor 23 senses resistance during rotation, the alarm light 11 can give an alarm, indicating that the iron core is offset or uneven during stacking.
[0049] A fixed chassis 16, fixedly connected to the upper end of the processing table 1, can be used to install the first spring 15;
[0050] The first spring 15 is fixedly connected to the fixed chassis 16 and can effectively reduce the impact on the surface of the processing table 1;
[0051] The placing platform 14 is fixedly connected to the upper end of the first spring 15 and can be used to place the iron core;
[0052] Two support cylinders 20 are rotatably connected to the upper end of the processing table 1 and can be used to install the push rod 19 and the second spring 17;
[0053] Two circular grooves 22 are respectively provided in the two support tubes 20 and can be used to install the second spring 17 and the push rod 19;
[0054] Two push rods 19 are slidably connected to the two circular grooves 22 respectively, and can be used to stably support the placement table 14;
[0055] The two second springs 17 are respectively slidably connected in the two circular grooves 22 , so as to increase the buffering effect of the first spring 15 .
[0056] like Figure 2 As shown, the upper end of the support platform 4 is fixedly connected with two support rods 8, which can be used to install a fixing bar 9. The upper ends of the two support rods 8 are fixedly connected with a fixing bar 9, which can increase the firmness of the hydraulic cylinder 7 on the support platform 4.
[0057] like Figure 2 As shown, the upper end of the support platform 4 is fixedly connected with a mounting rod 10, which can be used to install an alarm light 11. The upper end of the mounting rod 10 is fixedly connected with an alarm light 11. When the iron core is offset during processing, the alarm light 11 can give an alarm so that the worker can handle it in the first time.
[0058] like Figure 2 As shown, the upper end of the processing table 1 is fixedly connected with two mounting blocks 3, which can be used to install infrared sensors 13. The side ends of the two mounting blocks 3 are fixedly connected with infrared sensors 13, which can be used to sense the surroundings. When the equipment senses that there are people around, the operation of the equipment can be stopped, thereby preventing the equipment from hurting workers.
[0059] like Figure 2 As shown, the side end of the processing table 1 is fixedly connected with a fixing plate 2, which can be used to install a placement table 5 and can adsorb the iron core. The surface of the fixing plate 2 is slidably connected with a placement table 5, which can be used to place the iron core. The upper end of the placement table 5 is fixedly connected with two sliding rods 6, which can limit the iron core on the placement table 5.
[0060] like Figure 2 As shown, a monitoring device 12 is fixedly connected to the upper end of the processing table 1, which can detect the iron core at any time. A protective layer is provided on the surface of the monitoring device 12 to protect the surface of the monitoring device 12.
[0061] The working principle and use process of the utility model are as follows: the iron cores to be processed are stacked on the placing table 14, and then the punch head is driven to punch the iron cores by operating the hydraulic cylinder 7. After the punch head is controlled to lift upward, the rotating rod 21 is driven to rotate by operating the motor 18, so that the pressure sensor 23 detects the flatness of the surface of the iron core. When the surface of the iron core is not flat enough, the alarm light 11 will give an alarm in time, which is convenient for the workers to deal with it in the first time, thereby not affecting the subsequent processing of the iron core.
[0062] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient and fast planar core longitudinal stacking structure, characterized in that: include: Processing table (1); A support platform (4) fixedly connected to the upper end of the processing platform (1); A hydraulic cylinder (7) fixedly connected to the upper end of the support platform (4); The stacking mechanism comprises: A motor (18) fixedly connected to the processing table (1); A rotating rod (21) fixedly connected to an output end of the motor (18); A pressure sensor (23) fixedly connected to the lower end of the rotating rod (21); A fixed chassis (16) fixedly connected to the upper end of the processing table (1); A first spring (15) fixedly connected to the fixed chassis (16); A placing platform (14) fixedly connected to the upper end of the first spring (15); Two support cylinders (20) rotatably connected to the upper end of the processing table (1); Two circular grooves (22) are respectively provided in the two supporting tubes (20); Two push rods (19) are slidably connected in the two circular grooves (22) respectively; The two second springs (17) are respectively slidably connected in the two circular grooves (22).
2. The efficient and fast planar core longitudinal stacking structure according to claim 1, characterized in that: The upper end of the support platform (4) is fixedly connected to two support rods (8), and the upper ends of the two support rods (8) are fixedly connected to fixing bars (9).
3. The efficient and fast planar core longitudinal stacking structure according to claim 2, characterized in that: The upper end of the support platform (4) is fixedly connected to a mounting rod (10), and the upper end of the mounting rod (10) is fixedly connected to an alarm light (11).
4. The efficient and fast planar core longitudinal stacking structure according to claim 3, characterized in that: Two mounting blocks (3) are fixedly connected to the upper end of the processing table (1), and infrared sensors (13) are fixedly connected to the side ends of the two mounting blocks (3).
5. The efficient and fast planar core longitudinal stacking structure according to claim 4, characterized in that: The side end of the processing table (1) is fixedly connected to a fixing plate (2), the surface of the fixing plate (2) is slidably connected to a placing table (5), and the upper end of the placing table (5) is fixedly connected to two sliding rods (6).
6. The efficient and fast planar core longitudinal stacking structure according to claim 5, characterized in that: A monitoring device (12) is fixedly connected to the upper end of the processing table (1), and a protective layer is provided on the surface of the monitoring device (12).
Citation Information
Patent Citations
Iron core stacking equipment
CN218918635U