Annular transformer winding device

By designing a toroidal transformer winding device including support frame, pulley, positioning block, reciprocating screw, slide plate and push plate, the problems of uneven winding and insufficient tension are solved, uniform winding and improved winding quality are achieved.

CN222801586UActive Publication Date: 2025-04-25CHANGAN ANPINYUAN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420631468.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-25
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

During the winding process of existing toroidal transformer winding devices, copper wires are easily wound in the same position, resulting in uneven winding, affecting the electromagnetic induction ability of the transformer, and unable to effectively adjust the tension of the winding, which easily leads to the coil falling off or loosening.

Method used

A toroidal transformer winding device is designed, including a support frame, pulley, positioning block, reciprocating screw, slide plate and push plate. Through the cooperation of these components, the position of the copper wire is fixed, and uniform winding is achieved by pushing the toroidal transformer to slide, and the tension of the copper wire is increased by increasing the friction force of the rotation shaft.

Benefits of technology

The uniform winding is achieved, the winding quality is ensured, the tension of the copper wire is increased, the winding is slack and the coil is shedding, and the electromagnetic induction capability of the transformer is improved.

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Abstract

The utility model provides an annular transformer winding device which comprises a supporting frame, a mounting frame is fixed on the supporting frame, a pulley is rotatably matched in the mounting frame, a positioning block is fixed on the mounting frame, a rotating shaft is placed on the supporting frame, a copper wire is wound on the rotating shaft, the copper wire corresponds to the positioning block and the pulley, and a reciprocating screw is rotatably matched on the supporting frame. A sliding rod is fixed to one end of the reciprocating screw, a pressing plate is arranged on the sliding rod, a sliding plate is arranged on the reciprocating screw, and a push plate is arranged on one side of the sliding plate. According to the utility model, the pulley is arranged in the mounting rack, the positioning block is arranged on the mounting rack, the sliding plate is arranged on the reciprocating screw rod, and the push plate is arranged on one side of the sliding plate, so that the position of a copper wire can be fixed, and uniform winding is realized and the winding quality is ensured by pushing the annular transformer to slide; therefore, the tension of the copper wire is increased, the winding is prevented from loosening, and the coil is prevented from falling off in the later period.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding devices, in particular to a toroidal transformer winding device. Background Art

[0002] The toroidal winding machine is a special equipment used to produce toroidal coils such as toroidal transformers, current transformers, and magnetic toroidal inductors. For example, the patent with announcement number CN207233572U discloses a transformer winding device, including a motor, a rotating rod, a positioning assembly and a winding rod. The motor rotating shaft is upwardly arranged on the bottom plate, and the rotating shaft of the motor is connected to the rotating rod. The winding rod is detachably arranged on the top of the rotating rod. The positioning assembly includes a positioning bracket, and a positioning base is provided on the positioning bracket. The positioning base is arranged corresponding to the winding rod, and an adjusting pressure plate is provided on the positioning base corresponding to the winding rod to limit the upward and downward movement of the transformer skeleton sleeved on the winding rod. The device drives the coil frame to rotate through a motor, so that it can efficiently wind the wire. An adjusting pressure plate is provided to prevent the coil frame from moving. The transformer winding device is easy to operate. However, during the winding process, the copper wire will be wound around the same position of the coil frame, which will cause uneven winding. This will make the electromagnetic induction capacity of the transformer fail to meet the transformer standard, thereby affecting the winding quality of the transformer, and the winding tension cannot be adjusted. If the winding is relatively loose, the coil is likely to fall off or loosen later, thereby causing damage to the transformer.

[0003] To this end, the utility model provides a toroidal transformer winding device. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a toroidal transformer winding device to solve the problems raised in the above-mentioned background technology. The utility model can fix the position of the copper wire, achieve uniform winding by pushing the toroidal transformer to slide, and ensure the quality of the winding; and can increase the tension of the copper wire, prevent the winding from loosening, and prevent the coil from falling off later.

[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a toroidal transformer winding device, including a support frame, a mounting frame is fixed on the support frame, a pulley is rotatably mounted in the mounting frame, a positioning block is fixed on the mounting frame, a rotating shaft is placed on the support frame, copper wire is wound on the rotating shaft, the copper wire corresponds to the positioning block and the pulley, a reciprocating screw is rotatably mounted on the support frame, a sliding rod is fixed at one end of the reciprocating screw, a pressure plate is installed on the sliding rod, a slide plate is installed on the reciprocating screw, and a push plate is installed on one side of the slide plate.

[0006] Furthermore, a placement groove is provided in the support frame, the placement groove corresponds to the rotating shaft, and both ends of the rotating shaft are sleeved with anti-slip sleeves.

[0007] Furthermore, the positioning block is fixedly connected to the mounting frame by bolts, and a through slot is provided in the positioning block, and the through slot corresponds to the copper wire.

[0008] Furthermore, a motor is fixed on one side of the support frame, and an output end of the motor is fixedly connected to one end of the reciprocating screw.

[0009] Furthermore, a limit plate is fixed between the reciprocating screw and the sliding rod, a ring transformer is installed on the sliding rod, and anti-slip grooves are provided on the circumference of the sliding rod.

[0010] Furthermore, a fixing plate is installed at one end of the slide rod, an insert block is fixed on the fixing plate, a slot is opened in the slide rod, and the slot is threadedly matched with the insert block.

[0011] Furthermore, a plurality of springs are fixed between the fixing plate and the pressing plate.

[0012] Furthermore, the slide plate is threadably matched with the reciprocating screw rod, a plurality of connecting rods are installed between the push plate and the slide plate, the connecting rods are rotatably connected to the slide plate, a plurality of sliding shafts are fixed on the side of the slide plate away from the push plate, and the sliding shafts are slidably matched with the support frame.

[0013] Beneficial effects of the utility model: The utility model provides a toroidal transformer winding device, comprising a mounting frame, a pulley, a positioning block, a reciprocating screw, a slide plate, a push plate, a copper wire, a toroidal transformer, an anti-slip sleeve, and a rotating shaft.

[0014] A pulley is installed in the mounting frame, a positioning block is installed on the mounting frame, a slide plate is installed on the reciprocating screw, and a push plate is installed on one side of the slide plate. The position of the copper wire can be fixed, and uniform winding can be achieved by pushing the toroidal transformer to slide, thereby ensuring the quality of the winding. Anti-slip sleeves are installed at both ends of the rotating shaft to increase the friction of the rotating shaft, thereby increasing the tension of the copper wire, preventing the winding from loosening, and preventing the coil from falling off later. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall assembly three-dimensional structure of a toroidal transformer winding device of the utility model;

[0016] Figure 2 It is a schematic diagram of the assembly three-dimensional structure of a support frame, a reciprocating screw rod and a mounting frame in a toroidal transformer winding device of the utility model;

[0017] Figure 3 It is a schematic diagram of the overall assembly cross-sectional structure of a toroidal transformer winding device of the utility model;

[0018] Figure 4 This is a schematic diagram of the assembly structure of the copper wire, the rotating shaft, and the toroidal transformer in a toroidal transformer winding device of the utility model;

[0019] In the figure: 1. support frame; 2. placement slot; 3. rotating shaft; 4. anti-slip sleeve; 5. mounting frame; 6. pulley; 7. positioning block; 8. through slot; 9. motor; 10. sliding shaft; 11. reciprocating screw; 12. insert block; 13. fixing plate; 14. pressure plate; 15. spring; 16. push plate; 17. slide plate; 18. connecting rod; 19. limit plate; 20. copper wire; 21. slide rod; 22. toroidal transformer. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] See also Figures 1 to 4 The utility model provides a technical solution: a toroidal transformer winding device, including a support frame 1, a mounting frame 5 is fixed on the support frame 1, a pulley 6 is rotatably mounted inside the mounting frame 5, a positioning block 7 is fixed on the mounting frame 5, a rotating shaft 3 is placed on the support frame 1, a copper wire 20 is wound around the rotating shaft 3, the copper wire 20 corresponds to the positioning block 7 and the pulley 6, a reciprocating screw 11 is rotatably mounted on the support frame 1, a sliding rod 21 is fixed at one end of the reciprocating screw 11, a pressing plate 14 is mounted on the sliding rod 21, a slide plate 17 is mounted on the reciprocating screw 11, and a push plate 16 is mounted on one side of the slide plate 17.

[0022] In this embodiment, a placement groove 2 is provided in the support frame 1 , and the placement groove 2 corresponds to the rotating shaft 3 . Both ends of the rotating shaft 3 are sleeved with anti-slip sleeves 4 .

[0023] The friction of the rotating shaft 3 can be increased by sleeve-mounting the anti-slip sleeve 4, thereby increasing the difficulty of rotating the rotating shaft 3, and thus increasing the tension on the copper wire 20, ensuring that the copper wire 20 can be tightly wound around the circumference of the toroidal transformer 22.

[0024] The positioning block 7 is fixedly connected to the mounting frame 5 by bolts. A through slot 8 is provided in the positioning block 7 , and the through slot 8 corresponds to the copper wire 20 .

[0025] Specifically, after the copper wire 20 is pulled out, it passes through the pulley 6 and then through the through slot 8 , so that the copper wire 20 can be vertically upward, thereby being conveniently wound on the toroidal transformer 22 . The pulley 6 can reduce the friction on the copper wire 20 .

[0026] A motor 9 is fixed to one side of the support frame 1, and the output end of the motor 9 is fixedly connected to one end of the reciprocating screw 11, a limit plate 19 is fixed between the reciprocating screw 11 and the sliding rod 21, a toroidal transformer 22 is installed on the sliding rod 21, and anti-slip grooves are provided on the circumference of the sliding rod 21, a fixing plate 13 is installed at one end of the sliding rod 21, an insert block 12 is fixed on the fixing plate 13, a slot is opened in the sliding rod 21, and the slot is threadedly matched with the insert block 12, a plurality of springs 15 are fixed between the fixing plate 13 and the pressure plate 14, a slide plate 17 is threadedly matched with the reciprocating screw 11, a plurality of connecting rods 18 are installed between the push plate 16 and the slide plate 17, the connecting rods 18 are rotatably connected to the slide plate 17, a plurality of sliding shafts 10 are fixed to the side of the slide plate 17 away from the push plate 16, and the sliding shafts 10 are slidably matched with the support frame 1.

[0027] Specifically, when the copper wire 20 needs to be wound around the toroidal transformer 22, the fixing plate 13 is rotated to separate the plug block 12 from the slot, and the toroidal transformer 22 can be sleeved on the slide bar 21, and then the fixing plate 13 is installed, so that the spring 15 pushes the pressure plate 14, and the pressure plate 14 squeezes and pushes the toroidal transformer 22. The toroidal transformer 22 is clamped and fixed by the pressure plate 14 and the limit plate 19, and then the slide plate 17 is rotated to make the slide plate 17 slide, and the slide plate 17 drives the push plate 16 to slide until the push plate 16 contacts the toroidal transformer 22, fixes one end of the copper wire 20 to the toroidal transformer 22, and then starts the motor 9, so that the motor 9 drives the reciprocating screw 11 to rotate, thereby driving the slide bar 21 to rotate, and the slide bar 21 drives the toroidal transformer 22 to rotate. At the same time, the push plate 16 pushes the toroidal transformer 22 to move, and the copper wire 20 can be evenly wound around the toroidal transformer 22.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A toroidal transformer winding device, comprising a support frame (1), characterized in that: The support frame (1) is fixed with a mounting frame (5), a pulley (6) is rotatably mounted inside the mounting frame (5), a positioning block (7) is fixed on the mounting frame (5), a rotating shaft (3) is placed on the support frame (1), a copper wire (20) is wound around the rotating shaft (3), the copper wire (20) corresponds to the positioning block (7) and the pulley (6), a reciprocating screw (11) is rotatably mounted on the support frame (1), a sliding rod (21) is fixed at one end of the reciprocating screw (11), a pressing plate (14) is mounted on the sliding rod (21), a sliding plate (17) is mounted on the reciprocating screw (11), and a push plate (16) is mounted on one side of the sliding plate (17).

2. A toroidal transformer winding device according to claim 1, characterized in that: The support frame (1) is provided with a placement groove (2), the placement groove (2) corresponds to the rotating shaft (3), and both ends of the rotating shaft (3) are sleeved with anti-slip sleeves (4).

3. The toroidal transformer winding device according to claim 1, characterized in that: The positioning block (7) is fixedly connected to the mounting frame (5) by means of bolts. A through slot (8) is provided in the positioning block (7), and the through slot (8) corresponds to the copper wire (20).

4. The toroidal transformer winding device according to claim 1, characterized in that: A motor (9) is fixed to one side of the support frame (1), and an output end of the motor (9) is fixedly connected to one end of a reciprocating screw (11).

5. The toroidal transformer winding device according to claim 1, characterized in that: A limit plate (19) is fixed between the reciprocating screw rod (11) and the slide rod (21), a ring transformer (22) is mounted on the slide rod (21), and anti-slip grooves are arranged on the circumference of the slide rod (21).

6. The toroidal transformer winding device according to claim 1, characterized in that: A fixing plate (13) is installed at one end of the slide bar (21), an insert block (12) is fixed on the fixing plate (13), a slot is provided in the slide bar (21), and the slot is threadably matched with the insert block (12).

7. A toroidal transformer winding device according to claim 6, characterized in that: A plurality of springs (15) are fixed between the fixing plate (13) and the pressing plate (14).

8. The toroidal transformer winding device according to claim 1, characterized in that: The slide plate (17) is threadedly matched with the reciprocating screw rod (11), a plurality of connecting rods (18) are installed between the push plate (16) and the slide plate (17), the connecting rods (18) are rotatably connected to the slide plate (17), a plurality of sliding shafts (10) are fixed on the side of the slide plate (17) away from the push plate (16), and the sliding shafts (10) are slidably matched with the support frame (1).

Citation Information

Patent Citations

  • Wire wrapping device of transformer

    CN207233572U