Multi-core wire branching and arranging equipment
By designing multi-core wire splitting and wiring equipment, and using mechanical and visual recognition technology to automatically level, straighten and sort the multi-core wire, it solves the problems of low production efficiency and inability to guarantee the yield rate of the existing USB cable assembly line, and achieves an efficient and automated production process.
Patent Information
- Application Number
- CN202421555751.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The production efficiency of the existing USB cable welding assembly line is low, and the yield rate cannot be guaranteed, mainly due to the efficiency limitations of manual cables and feeding lines and the inability to automatically determine the results of manual cables.
A multi-core wire split wire wiring equipment is designed, including a workbench, a flattening station, a wire wiring station, a wire pressing mechanism, a wire pulling device, a wire shifting device, a wire wiring device and a visual component. The equipment automatically levels, straightens, sorts and clamps multi-core wires through a series of mechanical and visual recognition technologies, reducing manual intervention.
The production efficiency and yield rate of USB wire welding assembly lines are improved, the dependence on workers' proficiency is reduced, and automated production is achieved.
Smart Images

Figure CN222802319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of USB wire welding equipment, in particular to a multi-core wire distribution and wiring equipment. Background Art
[0002] The current welding production line for USB cables with five or more cores includes five steps: manual wiring, wire feeding, peeling, straightening, and one-to-one correspondence with the interface solder joints and welding. In this process, manual wiring and wire feeding are required. The automation level of the entire production line is not high, and the upper limit of work efficiency is directly related to the proficiency and working status of manual wiring and wire feeding. At the same time, the production line cannot make a judgment on the results of manual wiring, resulting in the inability to guarantee the yield rate of the entire production.
[0003] Therefore, there is an urgent need for a multi-core wire splitting and wiring equipment that can improve production efficiency and yield rate. Utility Model Content
[0004] The utility model aims to provide a multi-core wire distribution and wiring device, aiming to solve the technical problems of low production efficiency and unguaranteed yield rate of traditional USB wire welding lines.
[0005] To achieve the above-mentioned purpose, the utility model provides a multi-core wire distribution and arranging device, comprising: a workbench, on which a flattening station and an arranging station are provided; and further comprising a first wire pressing mechanism, a wire pulling device, a wire moving device, a wire arranging device, and a wire clamp for supporting and accommodating the sorted multi-core wires arranged on the workbench;
[0006] The first wire pressing mechanism is arranged at the flattening station;
[0007] The wire pulling device is arranged at the flattening station, and comprises a first horizontal moving mechanism and a second wire pressing mechanism arranged on the moving end of the first horizontal moving mechanism, wherein the first wire pressing mechanism and the second wire pressing mechanism are arranged opposite to each other at an interval, and are used for matching, pressing and flattening the multi-core wires to be sorted; the first horizontal moving mechanism is used for straightening the multi-core wires to be sorted;
[0008] The wire moving device comprises a second horizontal moving mechanism and a wire moving mechanism arranged at the moving end of the second horizontal moving mechanism, and is used to transfer the flattened multi-core wire from the flattening station to the wire arrangement station;
[0009] The wire arrangement device is arranged at the wire arrangement station, and includes a third horizontal moving mechanism, a lifting mechanism arranged at the moving end of the third horizontal moving mechanism, and a wire arrangement fork assembly and a visual assembly arranged at the lifting end of the lifting mechanism; the visual assembly is used to obtain and identify the color and position information of the flattened multi-core wire;
[0010] The wire clamp is matched with the wire arrangement fork assembly and arranged adjacent to it, and a plurality of wire core accommodating grooves are arranged thereon. The wire arrangement fork assembly is used to move each wire core into the corresponding wire core accommodating groove one by one.
[0011] As a further improvement of the above scheme, the first horizontal moving mechanism is arranged on the upper surface of the workbench, the second horizontal moving mechanism is arranged on the lower surface of the workbench, and the horizontal moving direction of the first horizontal moving mechanism and the horizontal moving direction of the second horizontal moving mechanism are arranged perpendicular to each other.
[0012] As a further improvement of the above solution, the third horizontal moving mechanism is arranged on the upper surface of the workbench, and the horizontal moving direction of the third horizontal moving mechanism and the horizontal moving direction of the second horizontal moving mechanism are arranged parallel to each other.
[0013] As a further improvement of the above scheme, the first wire pressing mechanism includes a first telescopic power fixedly arranged on the workbench, a first pressure plate connected to the power output end of the first telescopic power, and a first cable support arranged on the upper surface of the workbench, and the first pressure plate is arranged directly above the first cable support, and is used to match and pressurize the first part of the multi-core wire to be sorted.
[0014] As a further improvement of the above solution, the first telescopic power includes but is not limited to a pneumatic cylinder or an electric cylinder.
[0015] As a further improvement of the above scheme, the first horizontal moving mechanism includes a first horizontal moving power fixedly arranged on the workbench, a first moving frame connected to the power output end of the first horizontal moving power, and a first guide assembly arranged on the upper surface of the workbench, and the first moving frame is movably arranged on the sliding end of the guide assembly;
[0016] Preferably, the first guide assembly comprises a linear guide rail and a slider slidably mounted on the linear guide rail, and the first moving frame is fixedly connected to the slider;
[0017] Preferably, the first horizontal movement power is a first dual-axis cylinder.
[0018] As a further improvement of the above scheme, the second wire pressing mechanism includes a second telescopic power arranged on the first moving frame, a second pressing plate connected to the power output end of the second telescopic power, and a second cable support member arranged on the upper surface of the first moving frame, and the second pressing plate is arranged directly above the second cable support member, and is used to match and press the second part of the multi-core wire to be sorted and flattened;
[0019] Preferably, the first movable frame includes a first horizontal plate, a vertical plate vertically arranged in the middle of the first horizontal plate, and a second horizontal plate connected to the end of the vertical plate away from the first horizontal plate, and the second telescopic power is arranged on the lower surface of the second horizontal plate; the second cable support is arranged at one end of the first horizontal plate facing the first wire pressing mechanism.
[0020] As a preferred embodiment, the second wire pressing mechanism further includes a second guide assembly, the second guide assembly includes a fixed plate, a transition plate and a guide column, the fixed plate is arranged on the second telescopic power housing, one end of the guide column is fixedly connected to the transition plate, the fixed plate is provided with a guide hole, the other end of the guide column passes through the guide hole, and is slidably connected to the fixed plate up and down;
[0021] The power output end of the second telescopic power is fixedly connected to the transition plate, and the second pressure plate is arranged directly below the transition plate through an elastic component.
[0022] As a preferred embodiment, the second horizontal moving mechanism is a screw drive module, and the screw nut of the screw drive module constitutes the moving end of the second horizontal moving mechanism;
[0023] The wire moving mechanism includes a third telescopic power, a movable pressure block drivingly connected to the power output end of the third telescopic power, and a cable chopping board arranged on the moving end of the second horizontal moving mechanism. The movable pressure block is matched with the cable chopping board and is used to transfer the flattened multi-core wire to the cable arrangement station in a flattened state.
[0024] As a preferred embodiment, a second movable frame is provided on the lead screw nut, and the second movable frame includes the cable anvil, and the cable anvil extends a mounting plate toward the lower surface of the workbench;
[0025] It also includes a mobile end connecting plate, which is arranged vertically with the cable anvil plate and is used to be fixedly connected with the lead screw nut; the third telescopic power installation is arranged on the installation plate;
[0026] As a preferred embodiment, the movable pressure block includes a connector drivenly connected to the power output end of the third telescopic power, an inverted L-shaped pressure block arranged at one end of the connector, and the inverted L-shaped pressure block is matched with the cable chopping board for clamping the flattened multi-core wire.
[0027] As a preferred embodiment, the third horizontal moving mechanism is a screw drive module, and the screw nut of the screw drive module constitutes the moving end of the third horizontal moving mechanism;
[0028] The lifting mechanism is a screw drive module vertically arranged at the moving end of the third horizontal moving mechanism.
[0029] As a preferred embodiment, the cable shift fork assembly comprises a shift fork for shifting the transfer wire core and a shift fork mounting frame, one end of the shift fork mounting frame is arranged at the lifting end of the lifting mechanism, and the shift fork is mounted on the other end of the shift fork mounting frame;
[0030] The shift fork comprises a shift fork body and a shift groove arranged on the shift fork body for clamping the wire core;
[0031] The visual component is arranged on the fork mounting frame and is used for photographing and acquiring the wire cores to be sorted.
[0032] Since the utility model adopts the above technical solution, the beneficial effects of this application are:
[0033] The utility model provides a multi-core wire dividing and arranging device, comprising: a workbench, on which a flattening station and a wire arranging station are provided; further comprising a first wire pressing mechanism, a wire pulling device, a wire moving device, a wire arranging device, and a wire clamp for supporting and accommodating the sorted multi-core wires arranged on the workbench; the first wire pressing mechanism is arranged at the flattening station; the wire pulling device is arranged at the flattening station, comprising a first horizontal moving mechanism and a second wire pressing mechanism arranged on the moving end of the first horizontal moving mechanism, the first wire pressing mechanism and the second wire pressing mechanism being arranged relative to each other at an interval, and being used for matching, pressing, and flattening the multi-core wires to be sorted; the first horizontal moving mechanism The horizontal moving mechanism is used to straighten the multi-core wires to be sorted; the wire moving device includes a second horizontal moving mechanism and a wire moving mechanism arranged at the moving end of the second horizontal moving mechanism, which is used to transfer the flattened multi-core wires from the flattening station to the wire arranging station; the wire arranging device is arranged at the wire arranging station, and includes a third horizontal moving mechanism, a lifting mechanism arranged at the moving end of the third horizontal moving mechanism, and a wire arranging fork assembly and a visual assembly arranged at the lifting end of the lifting mechanism; the visual assembly is used to obtain and identify the color and position information of the flattened multi-core wires; the wire clamp is arranged adjacent to the wire arranging fork assembly, and is provided with a plurality of The wire arranging fork assembly is used to shift each wire core into the corresponding wire core accommodating groove one by one; with such a setting, during operation, the multi-core wire to be sorted can be first placed between the first wire pressing mechanism and the second wire pressing mechanism, and the first wire pressing mechanism and the second wire pressing mechanism can be operated to flatten and compact the multi-core wire to be sorted, and then the first horizontal moving mechanism can be started to move backward, driving the second wire pressing mechanism arranged at its moving end to move backward, thereby straightening the flattened multi-core wire to be sorted; then the wire moving device can be started, and the second horizontal moving mechanism can drive the wire moving mechanism to move to the flattening station, and the wire moving mechanism can clamp the straightened and flattened multi-core wire, and the first pressing ..., and then the first pressing mechanism can be started to move backward, driving the second wire pressing mechanism to move backward, thereby straightening the flattened multi-core wire to be sorted, and then the first pressing mechanism can be started to move backward, driving the second wire pressing mechanism to move backward, thereby straightening the flattened multi-core wire to be sorted, and then the first pressing mechanism can be started to move backward, driving the second wire pressing mechanism to move backward, thereby straightening the flattened multi-core wire to be sorted, and then the first pressing mechanism can be started to move backward, driving the second wire pressing mechanism to move backward, thereby straightening the flattened multi-core wire to be sorted, and then the first pressing mechanism can be started to move backward, driving the second wire pressing mechanism to move backward, thereby straightening the flattened multi The wire mechanism and the second wire pressing mechanism both release the pressing of the multi-core wire, and then the second horizontal moving mechanism drives the wire moving mechanism to carry the multi-core wire to be sorted from the wire arranging station to the wire arranging station; the third horizontal moving mechanism drives the wire arranging fork assembly and the visual assembly arranged at the lifting end of the lifting mechanism to move to the top of the multi-core wire to be sorted, and the visual assembly takes pictures to obtain the color and position information of the multi-core wire to be sorted, and feeds back the color and position information of the multi-core wire to be sorted to the controller of the device, and the controller controls the wire arranging fork assembly to move each wire core into the corresponding wire core accommodating groove one by one to complete the sorting of the multi-core wires;Compared with traditional manual sorting, the device provided by the utility model only needs to put the multi-core wire between the first wire pressing mechanism and the second wire pressing mechanism, and the device can flatten and straighten the wire core, and then use the visual component to identify the color and position information of the flattened multi-core wire, and then use the wire arrangement fork component to move each wire core to the preset position one by one, without manual intervention, unless there is an emergency such as a power outage, the device can continue to work and produce, thereby improving production efficiency, and using the visual component to identify during sorting can improve the yield rate; there is no need to rely on the experience and proficiency of the workers. ; BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0035] Figure 1 It is a three-dimensional schematic diagram of a multi-core wire splitting and wiring arrangement device disclosed in the utility model;
[0036] Figure 2 It is a cross-sectional schematic diagram of a multi-core wire splitting and arranging device disclosed in the utility model;
[0037] Figure 3 for Figure 2 A local enlarged schematic diagram of the I direction;
[0038] Figure 4 It is a top view schematic diagram of a multi-core wire splitting and arranging device disclosed in the utility model;
[0039] Figure 5 It is a three-dimensional schematic diagram of a multi-core wire splitting and arranging device (excluding the first wire pressing mechanism) disclosed in the utility model;
[0040] Figure 6 It is a three-dimensional schematic diagram of the wire pulling device disclosed in the utility model;
[0041] Figure 7 It is a three-dimensional schematic diagram of the line shifting device disclosed in the utility model;
[0042] Figure 8 It is a three-dimensional schematic diagram of the cable arrangement device disclosed in the utility model.
[0043] Reference numerals:
[0044] 1. Workbench;
[0045] 2. First wire pressing mechanism; 21. First telescopic power; 22. First pressing plate; 23. First cable support;
[0046] 3. Wire pulling device; 31. First horizontal moving mechanism; 311. First horizontal moving power; 312. First moving frame; 313. First guide assembly;
[0047] 32. Second wire pressing mechanism; 321. Second telescopic power; 322. Second pressing plate; 323. Second cable support; 33. Second guide assembly; 331. Fixed plate; 332. Transition plate; 333. Guide column; 334. Elastic assembly;
[0048] 4. Line moving device; 41. Second horizontal moving mechanism; 42. Line moving mechanism; 421. Third telescopic power; 422. Movable pressing block; 423. Cable cutting board; 43. Second moving frame;
[0049] 5. Wire arrangement device; 51. third horizontal moving mechanism; 52. lifting mechanism; 53. wire arrangement fork assembly; 531. fork; 532. fork mounting frame; 533. slot;
[0050] 6. Wire clamp; 61. Wire core receiving slot; 7. Multi-core wire;
[0051] A. Flattening station; B. Wiring station.
[0052] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with the implementation methods and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0053] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0054] It should be noted that all directional indications (such as up, down, etc.) in the implementation mode of the utility model are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0055] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
[0056] Furthermore, the technical solutions between the various implementation modes of the present invention may be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in the field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0057] See also Figure 1-Figure 8 The utility model provides a multi-core wire 7 distribution and arranging device, comprising: a workbench 1, on which a flattening station A and an arranging station B are provided; a first wire pressing mechanism 2, a wire pulling device 3, a wire moving device 4, a wire arranging device 5, and a wire clamp 6 for supporting and accommodating the sorted multi-core wires 7 are also provided on the workbench 1;
[0058] The first wire pressing mechanism 2 is arranged at the flattening station A;
[0059] The wire pulling device 3 is arranged at the flattening station A, and comprises a first horizontal moving mechanism 31 and a second wire pressing mechanism 32 arranged on the moving end of the first horizontal moving mechanism 31, wherein the first wire pressing mechanism 2 and the second wire pressing mechanism 32 are arranged opposite to each other at intervals, and are used to match, press and flatten the multi-core wires 7 to be sorted; the first horizontal moving mechanism 31 is used to straighten the multi-core wires 7 to be sorted;
[0060] The wire moving device 4 comprises a second horizontal moving mechanism 41 and a wire moving mechanism 42 arranged at the moving end of the second horizontal moving mechanism 41, and is used to transfer the flattened multi-core wire 7 from the flattening station A to the wire arrangement station B;
[0061] The wire arrangement device 5 is arranged at the wire arrangement station B, and includes a third horizontal moving mechanism 51, a lifting mechanism 52 arranged at the moving end of the third horizontal moving mechanism 51, and a wire arrangement fork assembly 53 and a visual assembly arranged at the lifting end of the lifting mechanism 52; the visual assembly is used to obtain and identify the color and position information of the flattened multi-core wire 7;
[0062] The wire clamp 6 is matched and arranged adjacent to the wire arrangement fork assembly 53, and is provided with a plurality of wire core receiving grooves 61. The wire arrangement fork assembly 53 is used to move each wire core into the corresponding wire core receiving groove 61 one by one.
[0063] With such an arrangement, during operation, the multi-core wire 7 to be sorted can be first placed between the first wire pressing mechanism 2 and the second wire pressing mechanism 32, and the first wire pressing mechanism 2 and the second wire pressing mechanism 32 are operated to flatten and compact the multi-core wire 7 to be sorted, and then the first horizontal moving mechanism 31 is started to move backward, driving the second wire pressing mechanism 32 arranged at its moving end to move backward, thereby straightening the flattened multi-core wire 7 to be sorted; then the wire moving device 4 is started, and the second horizontal moving mechanism 41 drives the wire moving mechanism 42 to move to the flattening station A, and the wire moving mechanism 42 clamps the straightened and flattened multi-core wire 7, and the first wire pressing mechanism 2 and the second wire pressing mechanism 32 both release the compaction of the multi-core wire 7, and then the second horizontal moving mechanism 41 drives the wire moving mechanism 42 to carry the multi-core wire 7 to be sorted from the wire arranging station B to the wire arranging station B; the third horizontal moving mechanism 51 drives the wire arranging fork assembly 53 and the visual assembly arranged at the lifting end of the lifting mechanism 52 to move to the flattening station A. The visual component takes a photo to obtain the color and position information of the multi-core wire 7 to be sorted, and feeds back the color and position information of the multi-core wire 7 to be sorted to the controller of the device, and the controller controls the wire arrangement fork component 53 to move each wire core into the corresponding wire core accommodating groove 61 one by one to complete the sorting of the multi-core wire 7; compared with traditional manual sorting, with the device provided by the utility model, it is only necessary to put the multi-core wire 7 between the first wire pressing mechanism 2 and the second wire pressing mechanism 32, and the device can complete the flattening and straightening of the wire core, and then use the visual component to identify the color and position information of the flattened multi-core wire 7, and then under the action of the wire arrangement fork component 53, each wire core is moved to the preset position one by one, without manual intervention. Unless there is an emergency such as a power outage, the equipment can continue to work and produce, thereby improving production efficiency, and with the help of the visual component for identification during sorting, the yield rate can be improved; there is no need to rely on the experience and proficiency of the workers.
[0064] As a preferred embodiment, the first horizontal moving mechanism 31 is arranged on the upper surface of the workbench 1, the second horizontal moving mechanism 41 is arranged on the lower surface of the workbench 1, and the horizontal moving direction of the first horizontal moving mechanism 31 and the horizontal moving direction of the second horizontal moving mechanism 41 are arranged perpendicular to each other;
[0065] The third horizontal moving mechanism 51 is arranged on the upper surface of the workbench 1, and the horizontal moving direction of the third horizontal moving mechanism 51 and the horizontal moving direction of the second horizontal moving mechanism 41 are arranged parallel to each other;
[0066] In this embodiment, the workbench 1 is a mounting base plate, and the arrangement positions of the components are described with the direction facing the device as the front; the first wire pressing mechanism 2 is arranged on the right side of the mounting base plate and is adjacent to the front side of the device; the wire pulling device 3 is arranged on the right side of the mounting base plate and close to the back side; the first horizontal moving mechanism 31 can move horizontally in the front-to-back direction, so as to straighten the multi-core wire 7 clamped between the first wire pressing mechanism 2 and the second wire pressing mechanism 32; the second horizontal moving mechanism 41 is arranged on the front side of the mounting base plate and can move horizontally in the left-right direction; the wire moving mechanism 42 arranged at its moving end passes through the mounting base plate, and can move back and forth between the flattening station A and the wire arrangement station B driven by the second horizontal moving mechanism 41;
[0067] The third horizontal moving mechanism 51 is arranged on the rear side of the installation bottom, and can drive the lifting mechanism 52 arranged at its moving end to move horizontally in the left and right directions, so as to realize the movement of the multi-core wire 7 on the wire moving mechanism 42 to the wire groove corresponding to the wire clamp 6; preferably, the second horizontal moving mechanism 41 and the third horizontal moving mechanism 51 both adopt a screw drive module, and the screw nut of the screw drive module constitutes its corresponding moving end.
[0068] As a preferred embodiment, see Figure 1 The first wire pressing mechanism 2 includes a first telescopic power 21 fixedly arranged on the workbench 1, a first pressing plate 22 connected to the power output end of the first telescopic power 21, and a first cable support 23 arranged on the upper surface of the workbench 1, wherein the first pressing plate 22 is arranged directly above the first cable support 23, and is used to match and press the first part of the multi-core wire 7 to be sorted and flattened;
[0069] Preferably, the first telescopic power 21 includes but is not limited to a cylinder or an electric cylinder. In the present embodiment, the first telescopic power 21 is a first cylinder, which is vertically arranged on the right side of the workbench 1 through a mounting frame, and has a rod end facing downward, and the first pressing plate 22 is arranged at the rod end of the first cylinder, and can move up and down under the drive of the first cylinder, and cooperates with the first cable support 23 arranged on the workbench 1 to achieve the flattening and pressing of the multi-core wire 7; the first cylinder is used as the first telescopic power 21, which has a simple structure and is easy to layout.
[0070] As a preferred embodiment, see Figure 5 and Figure 6The first horizontal moving mechanism 31 includes a first horizontal moving power 311 fixedly arranged on the workbench 1, a first moving frame 312 connected to the power output end of the first horizontal moving power 311, and a first guide assembly 313 arranged on the upper surface of the workbench 1, and the first moving frame 312 can be movably arranged at the sliding end of the guide assembly;
[0071] In this embodiment, the first horizontal moving power 311 is a first double-axis cylinder, which is fixedly arranged on the upper surface of the workbench 1 through a mounting frame, and the rod end of the first double-axis cylinder is arranged forward;
[0072] The first guide assembly 313 includes a linear guide rail and a slider slidably mounted on the linear guide rail;
[0073] The first movable frame 312 includes a first horizontal plate, a vertical plate vertically arranged in the middle of the first horizontal plate, and a second horizontal plate connected to the end of the vertical plate away from the first horizontal plate; the first horizontal plate is fixedly connected to the slider, and the rod end of the first dual-axis cylinder is connected to the vertical plate.
[0074] As a preferred embodiment, see Figure 6 The second wire pressing mechanism 32 includes a second telescopic power 321 arranged on the first moving frame 312, a second pressing plate 322 connected to the power output end of the second telescopic power 321, and a second cable support 323 arranged on the upper surface of the first moving frame 312, and the second pressing plate 322 is arranged just above the second cable support 323, and is used to match and press the second part of the multi-core wire 7 to be sorted;
[0075] In this embodiment, the second telescopic power 321 is arranged on the lower surface of the second horizontal plate; the second cable support 323 is arranged at one end of the first horizontal plate facing the first wire pressing mechanism 2; preferably, the second telescopic power 321 is a second cylinder;
[0076] The second wire pressing mechanism 32 further includes a second guide assembly 33, which includes a fixed plate 331, a transition plate 332 and a guide column 333. The fixed plate 331 is arranged on the housing of the second telescopic power 321, one end of the guide column 333 is fixedly connected to the transition plate 332, and a guide hole is provided on the fixed plate 331. The other end of the guide column 333 passes through the guide hole and is slidably connected to the fixed plate 331 up and down.
[0077] The power output end of the second telescopic power 321 is fixedly connected to the transition plate 332, and the second pressure plate 322 is arranged directly below the transition plate 332 through an elastic component 334; in this embodiment, two guide columns 333 are provided, which are symmetrically arranged about the axis of the second cylinder, and the fixed plate 331 is arranged on the cylinder body of the second cylinder;
[0078] The setting of the guide component enables the second telescopic power 321 to be smoothly transmitted to the second pressing plate 322, and under the action of the elastic component 334, the multi-core wire 7 is flexibly flattened and pressed to avoid damage to the wire core and effectively flatten the multi-core wire 7.
[0079] As a preferred embodiment, see Figure 7 The wire moving mechanism 42 is provided with the lead screw nut of the second horizontal moving mechanism 41, and can move left and right under the drive of the lead screw driving module;
[0080] The wire moving mechanism 42 includes a third telescopic power 421, a movable pressing block 422 drivingly connected to the power output end of the third telescopic power 421, and a cable cutting board 423 arranged on the moving end of the second horizontal moving mechanism 41, and the movable pressing block 422 is matched with the cable cutting board 423 to transfer the flattened multi-core wire 7 to the wire arrangement station B in a flattened state;
[0081] A second moving frame 43 is disposed on the lead screw nut, and the second moving frame 43 includes the cable cutting board 423, and the cable cutting board 423 extends a mounting plate toward the lower surface of the workbench;
[0082] It also includes a mobile end connecting plate, which is vertically arranged with the cable anvil plate 423 and is used for being fixedly connected with the lead screw nut; the third telescopic power 421 is installed on the mounting plate;
[0083] The movable pressure block 422 includes a connector drivingly connected to the power output end of the third telescopic power 421, and an inverted L-shaped pressure block arranged at one end of the connector, and the inverted L-shaped pressure block is matched with the cable chopping board 423 for clamping the flattened multi-core wire 7.
[0084] Preferably, the third telescopic power 421 is a second double-axis cylinder, and the rod end of the second double-axis cylinder is connected to the connecting piece, which is used to drive the inverted L-shaped pressure block to move up and down so that the inverted L-shaped pressure block can press the flattened multi-core wire 7 onto the cable chopping board 423; such a setting makes the entire wire moving device 4 compact in structure and easy to be set between the flattening station A and the wiring station B, and can quickly transfer the flattened multi-core wire 7 to the wiring station B for wiring.
[0085] As a preferred embodiment, see Figure 8 , the lifting mechanism 52 is a screw drive module vertically arranged at the moving end of the third horizontal moving mechanism 51;
[0086] The cable shift fork assembly 53 includes a shift fork 531 for shifting the transfer wire core and a shift fork mounting frame 532. One end of the shift fork mounting frame 532 is arranged at the lifting end of the lifting mechanism 52, and the shift fork 531 is installed at the other end of the shift fork mounting frame 532.
[0087] The shift fork comprises a shift fork body and a shift groove 533 provided on the shift fork body for clamping the wire core; the shift groove 533 is an inverted U-shaped clamping groove with an opening facing downward;
[0088] The visual component is arranged on the fork mounting frame 532, and is used for photographing and obtaining the wire cores to be sorted;
[0089] Before the wire core is moved, the wire arrangement fork assembly 53 first moves to the top of a wire core under the action of the third horizontal moving mechanism 51 and the screw drive module, and then the lifting mechanism 52 descends to make the shifting groove 533 on the shifting fork 531 face the wire core, and then the lifting mechanism 52 descends a preset distance so that the wire core is completely stuck in the shifting groove 533, and then the third horizontal moving mechanism 51 drives the wire arrangement fork assembly 53 to move toward the wire clamp 6, and moves the wire core to the corresponding wire core accommodating groove 6 on the wire clamp 6. 1, the lifting mechanism 52 drives the cable arrangement fork assembly 53 to move upward again, and then, driven by the third horizontal moving mechanism 51, the next wire core is moved until all the wire cores in the bundle of cables are clamped in the wire clamp 6 according to a preset order; preferably, from left to right, the wire cores are placed in the wire core receiving groove 61 of the wire clamp 6 in the order of red, yellow, blue, green and orange, and the visual component moves the flattened wire cores one by one into the corresponding wire core receiving groove 61 according to the recognized wire core color information and position information.
[0090] It should be noted that the height of the wire clamp 6 is slightly lower than the height of the cable chopping board 423 , so as to facilitate the quick movement of the wire core into the wire core accommodating groove 61 corresponding to the wire clamp 6 .
[0091] The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A multi-core wire distribution and wiring equipment, characterized in that: include: A workbench, wherein the workbench is provided with a flattening station and a wire arranging station; and further comprising a first wire pressing mechanism, a wire pulling device, a wire moving device, a wire arranging device, and a wire clamp for supporting and accommodating the sorted multi-core wires, which are arranged on the workbench; The first wire pressing mechanism is arranged at the flattening station; The wire pulling device is arranged at the flattening station, and comprises a first horizontal moving mechanism and a second wire pressing mechanism arranged on the moving end of the first horizontal moving mechanism, wherein the first wire pressing mechanism and the second wire pressing mechanism are arranged opposite to each other at an interval, and are used for matching, pressing and flattening the multi-core wires to be sorted; the first horizontal moving mechanism is used for straightening the multi-core wires to be sorted; The wire moving device comprises a second horizontal moving mechanism and a wire moving mechanism arranged at the moving end of the second horizontal moving mechanism, and is used to transfer the flattened multi-core wire from the flattening station to the wire arrangement station; The wire arrangement device is arranged at the wire arrangement station, and includes a third horizontal moving mechanism, a lifting mechanism arranged at the moving end of the third horizontal moving mechanism, and a wire arrangement fork assembly and a visual assembly arranged at the lifting end of the lifting mechanism; the visual assembly is used to obtain and identify the color and position information of the flattened multi-core wire; The wire clamp is matched with the wire arrangement fork assembly and arranged adjacent to it, and a plurality of wire core accommodating grooves are arranged thereon. The wire arrangement fork assembly is used to move each wire core into the corresponding wire core accommodating groove one by one.
2. The multi-core wire splitting and wiring device according to claim 1, characterized in that: The first horizontal moving mechanism is arranged on the upper surface of the workbench, the second horizontal moving mechanism is arranged on the lower surface of the workbench, and the horizontal moving direction of the first horizontal moving mechanism and the horizontal moving direction of the second horizontal moving mechanism are arranged perpendicular to each other; The third horizontal moving mechanism is arranged on the upper surface of the workbench, and the horizontal moving direction of the third horizontal moving mechanism and the horizontal moving direction of the second horizontal moving mechanism are arranged parallel to each other.
3. A multi-core wire splitting and wiring device according to claim 1 or 2, characterized in that: The first wire pressing mechanism includes a first telescopic power fixedly arranged on the workbench, a first pressing plate connected to the power output end of the first telescopic power, and a first cable support arranged on the upper surface of the workbench. The first pressing plate is arranged directly above the first cable support and is used for matching and pressing the first part of the multi-core wire to be sorted and flattened.
4. A multi-core wire splitting and wiring device according to claim 1 or 2, characterized in that: The first horizontal moving mechanism includes a first horizontal moving power fixedly arranged on the workbench, a first moving frame connected to the power output end of the first horizontal moving power, and a first guide assembly arranged on the upper surface of the workbench, and the first moving frame can be movably arranged at the sliding end of the guide assembly.
5. The multi-core wire splitting and wiring device according to claim 4, characterized in that: The second wire pressing mechanism includes a second telescopic power arranged on the first movable frame, a second pressure plate connected to the power output end of the second telescopic power, and a second cable support arranged on the upper surface of the first movable frame. The second pressure plate is arranged directly above the second cable support and is used to match and pressurize the second part of the multi-core wire to be sorted.
6. The multi-core wire splitting and wiring device according to claim 5, characterized in that: The second wire pressing mechanism further includes a second guide assembly, which includes a fixed plate, a transition plate and a guide column, wherein the fixed plate is arranged on the second telescopic power housing, one end of the guide column is fixedly connected to the transition plate, a guide hole is arranged on the fixed plate, and the other end of the guide column passes through the guide hole and is slidably connected to the fixed plate up and down; The power output end of the second telescopic power is fixedly connected to the transition plate, and the second pressure plate is arranged directly below the transition plate through an elastic component.
7. A multi-core wire splitting and wiring device according to claim 1 or 2, characterized in that: The second horizontal moving mechanism is a screw drive module, and the screw nut of the screw drive module constitutes the moving end of the second horizontal moving mechanism; The wire moving mechanism includes a third telescopic power, a movable pressure block drivingly connected to the power output end of the third telescopic power, and a cable chopping board arranged on the moving end of the second horizontal moving mechanism. The movable pressure block is matched with the cable chopping board and is used to transfer the flattened multi-core wire to the cable arrangement station in a flattened state.
8. The multi-core wire splitting and wiring device according to claim 7, characterized in that: A second movable frame is disposed on the lead screw nut, the second movable frame comprising the cable anvil, and the cable anvil extends a mounting plate toward the lower surface of the workbench; It also includes a mobile end connecting plate, which is vertically arranged with the cable cutting board and is used for being fixedly connected with the lead screw nut; the third telescopic power installation is arranged on the installation plate.
9. The multi-core wire splitting and wiring device according to claim 7, characterized in that: The movable pressure block includes a connector drivingly connected to the power output end of the third telescopic power, and an inverted L-shaped pressure block arranged at one end of the connector. The inverted L-shaped pressure block is matched with the cable chopping board and is used to clamp the flattened multi-core wire.
10. A multi-core wire splitting and wiring device according to claim 1 or 2, characterized in that: The cable shift fork assembly comprises a shift fork for shifting the transfer wire core and a shift fork mounting frame, one end of the shift fork mounting frame is arranged at the lifting end of the lifting mechanism, and the shift fork is mounted on the other end of the shift fork mounting frame; The shift fork comprises a shift fork body and a shift groove arranged on the shift fork body for clamping the wire core; The visual component is arranged on the fork mounting frame and is used for photographing and acquiring the wire cores to be sorted.