Gastrodia elata slice processing device

By designing a Gastrodia elata flake processing device containing slag removal components, the problem of difficult cleaning of crushed materials during low-temperature frying is solved, the circulation filtration of oil and the removal of crushed materials is realized, the taste and quality of Gastrodia elata flakes are improved, and the waste of edible oil is reduced.

CN222803738UActive Publication Date: 2025-04-29INST OF MEDICINAL PLANTS YUNNAN ACAD OF AGRI SCI
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Patent Information

Application Number
CN202421040221.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-04-29
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the low-temperature frying process of existing Gastrodia elata flake snacks, it is difficult to completely clean up the crushed materials, resulting in carbonization of the crushed materials in the oil, affecting the taste of Gastrodia elata flakes.

Method used

A gastrointestinal flake processing device is designed, including a frying tank, a conveying mesh belt, a discharge mesh belt, a vibration assembly, a heating plate and a slag removal assembly. The slag removal assembly realizes the circulation extraction and filtration of oil through the oil guide port, oil guide pipe, filter plate, rotating rod, first-level motor, oil storage tank, oil slag tank, oil guide pump, oil drainage pipe and nozzle, and removes the broken materials in the oil.

Benefits of technology

Effectively remove the crushed materials from the oil, prevent the slag from staying in the oil for a long time, avoid the carbonization of the oil, improve the taste and quality of Gastrodia elata flakes, and reduce the waste of cooking oil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gastrodia elata slice processing, and discloses a gastrodia elata slice processing device which comprises a frying groove, a conveying mesh belt is installed in the frying groove, a discharging mesh belt is correspondingly arranged at the left end of the conveying mesh belt, a vibration assembly is arranged at the position, corresponding to the discharging mesh belt, of the frying groove, and the discharging mesh belt is connected with the conveying mesh belt. A heating plate is mounted on the inner wall of the frying groove, a residue removal assembly is mounted on the frying groove and comprises an oil guide port, the oil guide port is formed in the bottom of the frying groove and connected with an oil guide pipe, an oil outlet is formed in the bottom end of the oil guide pipe, a filter plate is arranged below the oil outlet, and a filter screen is arranged on the filter plate. The filter plates are fixedly connected with a rotating rod, the multiple filter plates are evenly distributed on the rotating rod, oil in the frying groove is circularly pumped out and filtered, crushed materials in the oil are removed, and the situation that the quality of the oil is affected due to the fact that crushed residues are left in the oil for a long time, and then the quality of gastrodia elata slices is affected is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gastrodia elata slice processing, in particular to a gastrodia elata slice processing device. Background Art

[0002] As a common edible nourishing food, Gastrodia elata has high edible value. The processing of Gastrodia elata slices involves the steps of cleaning, slicing, boiling, frying, seasoning, etc. to obtain fresh and delicious Gastrodia elata slices. The device required for these steps is the Gastrodia elata slice processing device.

[0003] A Chinese patent with application number 202023305194.6 discloses a gastrodia elata slice snack processing device, which can automatically process gastrodia elata slices through the provision of a cleaning machine, a slicer, an electromagnetic water boiling machine, a low-temperature fryer, a seasoning feeder and a mixer to meet the gastrodia elata slice processing needs. However, the gastrodia elata slice snack processing device has the following shortcomings: for a low-temperature fryer, some crumbs will remain in the oil during the frying process, and long-term frying will cause them to carbonize, thereby affecting the taste of the gastrodia elata slice snacks.

[0004] Therefore, a gastrodia elata slice processing device is proposed to address the above problems. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a gastrodia elata slice processing device, which has the advantage of cleaning the broken materials in the oil to prevent affecting the quality of the gastrodia elata slices.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gastrodia elata slice processing device, comprising a frying tank, a conveyor mesh belt is installed in the frying tank, a corresponding discharging mesh belt is arranged at the left end of the conveyor mesh belt, a vibration component is arranged at a position corresponding to the discharging mesh belt on the frying tank, a heating plate is installed on the inner wall of the frying tank, and a slag removal component is installed on the frying tank;

[0007] The deslagging component includes an oil guide port, which is arranged at the bottom of the frying tank, the oil guide port is connected to an oil guide pipe, the bottom end of the oil guide pipe is provided with an oil outlet, a filter plate is provided below the oil outlet, the filter plate is fixedly connected to a rotating rod, a plurality of filter plates are evenly distributed on the rotating rod, a primary motor is connected to one end of the rotating rod, a corresponding oil storage tank and an oil residue tank are respectively provided below the filter plate, the oil storage tank is connected to an oil guide pump through a pipeline, the oil guide pump is connected to an oil discharge transverse pipe through a pipeline, a plurality of equidistantly arranged nozzles are provided on the oil discharge transverse pipe, and the nozzles are provided on the frying tank.

[0008] Preferably, a frame is fixedly connected to the bottom of the frying tank, and a hopper is fixedly connected to the right end of the top of the frying tank.

[0009] Preferably, the vibration component includes a secondary motor, the secondary motor is connected to a disc via a motor shaft, a cross bar is fixedly connected to a side of the disc away from the secondary motor near the edge, and a plurality of equidistantly arranged knocking heads are provided on the cross bar.

[0010] Preferably, a mounting seat is fixedly connected to the bottom of the frying tank, and the oil guide pipe passes through the mounting seat.

[0011] Preferably, a partition is provided in the inner cavity of the mounting seat, the rotating rod is arranged above the partition, and the oil storage tank and the frying tank are respectively arranged on both sides of the partition.

[0012] Preferably, an extrusion plate is provided in the frying tank, the extrusion plate is connected to a cylinder, and the cylinder is provided on a mounting seat.

[0013] Preferably, a filter screen is provided below the extrusion plate, a guide groove is provided below the filter screen, and the guide groove connects the oil storage tank and the frying tank.

[0014] Preferably, the conveyor mesh belt and the discharging mesh belt are both composed of a three-stage motor, an active roller, a driven roller, and a conveyor mesh belt. The three-stage motor is connected to the active roller through a motor shaft. The conveyor mesh belt is connected between the active roller and the driven roller. The conveyor mesh belt is provided with a plurality of equidistantly arranged pushing mesh plates.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model provides a slag removal component to circulate and filter the oil in the frying tank to remove the debris in the oil, thereby preventing the debris from remaining in the oil for a long time and affecting the quality of the oil, thereby affecting the quality of the Gastrodia elata slices;

[0017] 2. The utility model extrude the filtered oil residue by arranging the frying tank, extrusion plate, cylinder, filter screen, guide groove and other structures, squeezes out the excess oil, and re-introduces it into the frying tank to reduce the waste of edible oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the frying tank of the utility model;

[0020] Figure 3 For this utility model Figure 2 The enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the external structure of the mounting base of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the vibration component of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the transmission mesh belt of the utility model.

[0024] In the figure: 1. frying tank;

[0025] 2. Conveyor mesh belt; 21. Three-stage motor; 22. Active roller; 23. Driven roller; 24. Conveyor mesh belt;

[0026] 3. Discharging mesh belt;

[0027] 4. Vibration assembly; 41. Secondary motor; 42. Disc; 43. Crossbar; 44. Beating head;

[0028] 5. Heating plate;

[0029] 6. Deslagging assembly; 61. Oil guide port; 62. Oil guide pipe; 63. Oil outlet; 64. Filter plate; 65. Rotating rod; 66. Primary motor; 67. Oil storage tank; 68. Oil residue tank; 69. Oil guide pump; 610. Oil discharge horizontal pipe; 611. Spray nozzle;

[0030] 7. Frame; 8. Hopper; 9. Mounting seat; 10. Partition plate; 11. Extrusion plate; 12. Cylinder; 13. Filter screen; 14. Guide groove; 15. Pushing screen plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] like Figures 1 to 5 As shown, the utility model provides a gastrodia elata slice processing device, comprising a frying tank 1, a conveyor mesh belt 2 is installed in the frying tank 1, the oil residue time of the gastrodia elata slices is controlled by the conveying time of the conveyor mesh belt 2, a corresponding discharging mesh belt 3 is arranged at the left end of the conveyor mesh belt 2, the discharging mesh belt 3 brings the fried gastrodia elata slices out of the frying tank 1, and drains the edible oil, a vibration component 4 is arranged at a position corresponding to the discharging mesh belt 3 on the frying tank 1, the vibration component 4 can make the discharging mesh belt 3 vibrate, so that the edible oil of the gastrodia elata slices after frying is quickly drained, a heating plate 5 is installed on the inner wall of the frying tank 1, and a slag removal component 6 is installed on the frying tank 1, the oil in the frying tank 1 is circulated and filtered, and the broken materials in the oil are removed;

[0033] The slag removal component 6 includes an oil guide port 61, which is arranged at the bottom of the frying tank 1. The oil guide port 61 is connected to an oil guide pipe 62. The bottom end of the oil guide pipe 62 is provided with an oil outlet 63. A filter plate 64 is provided below the oil outlet 63. The filter plate 64 is fixedly connected to a rotating rod 65. Multiple filter plates 64 are evenly distributed on the rotating rod 65. One end of the rotating rod 65 is connected to a primary motor 66. Corresponding oil storage tanks 67 and oil residue tanks 68 are respectively provided below the filter plate 64. The oil storage tank 67 is connected to an oil guide pump 69 through a pipeline. The oil guide pump 69 is connected to an oil discharge transverse pipe 610 through a pipeline. The oil discharge transverse pipe 610 is provided with multiple equidistantly arranged nozzles 611, and the nozzles 611 are arranged on the frying tank 1.

[0034] Specifically, a frame 7 is fixedly connected to the bottom of the frying tank 1, and a hopper 8 is fixedly connected to the top right end of the frying tank 1.

[0035] Furthermore, the vibration component 4 includes a secondary motor 41, which is connected to a disc 42 via a motor shaft. A cross bar 43 is fixedly connected to the side of the disc 42 away from the secondary motor 41 near the edge, and a plurality of equidistantly arranged striking heads 44 are provided on the cross bar 43.

[0036] Furthermore, a mounting seat 9 is fixedly connected to the bottom of the frying tank 1 , and the oil guide pipe 62 passes through the mounting seat 9 .

[0037] It is worth noting that a partition 10 is provided in the inner cavity of the mounting seat 9 , the rotating rod 65 is provided above the partition 10 , and the oil storage tank 67 and the frying tank 1 are provided on both sides of the partition 10 , respectively.

[0038] It is worth noting that an extrusion plate 11 is provided in the frying tank 1, and the extrusion plate 11 is connected to a cylinder 12, which is arranged on the mounting seat 9 to squeeze out the edible oil in the oil residue to reduce the waste of edible oil.

[0039] It is worth mentioning that a filter screen 13 is provided below the extrusion plate 11 , and a guide groove 14 is provided below the filter screen 13 . The guide groove 14 connects the oil storage tank 67 and the frying tank 1 .

[0040] It is worth emphasizing that the conveyor mesh belt 2 and the discharge mesh belt 3 are both composed of a three-stage motor 21, an active roller 22, a driven roller 23, and a conveyor mesh belt 24. The three-stage motor 21 is connected to the active roller 22 through a motor shaft. The conveyor mesh belt 24 is connected between the active roller 22 and the driven roller 23. The conveyor mesh belt 24 is provided with a plurality of equidistantly arranged pushing mesh plates 15.

[0041] Among them, the third-stage motor 21, the second-stage motor 41, the heating plate 5, the first-stage motor 66, the oil guide pump 69, and the cylinder 12 are existing technologies and will not be described in detail; at the same time, the utility model also includes a power supply, a controller, and a switch, which are not the main technical points of this patent and will not be described in detail.

[0042] Working principle and process: Pour an appropriate amount of edible oil into the frying tank 1 and make the edible oil cover the conveyor mesh belt 2, start the heating plate 5, heat the edible oil in the frying tank 1 to a suitable temperature, put the Gastrodia elata slices in the hopper 8, and then the Gastrodia elata slices fall on the conveyor mesh belt 2 in the frying tank 1, start the three-stage motor 21, the active roller 22 and the driven roller 23 drive the conveyor mesh belt 24 to rotate, so that the conveyor mesh belt 2 and the discharging mesh belt 3 can be operated, and the frying time of the Gastrodia elata slices can be controlled by controlling the rotation speed of the conveyor mesh belt 2, after moving to the left end of the conveyor mesh belt 2, and then fall on the discharging mesh belt 3, and the discharging mesh belt 3 drives the fried Gastrodia elata slices to move to the upper left direction, start the secondary motor 41 of the vibration component 4, and then the disc 42 drives the cross bar 43 to rotate, so that the knocking head 44 knocks on the conveyor mesh belt 24 of the discharging mesh belt 3, so that the Gastrodia elata slices on it vibrate, so as to quickly discharge the Gastrodia elata. The edible oil attached to the slices and the fried Gastrodia elata slices are finally transmitted out of the frying tank 1, and the frying of the Gastrodia elata slices is completed. The edible oil in the frying tank 1 is discharged from the oil outlet 63 after passing through the oil guide port 61 and the oil guide pipe 62. In the process of the edible oil falling, the first-level motor 66 is started, and the rotating rod 65 drives the filter plate 64 to rotate, so that the oil residue in the falling edible oil can be filtered, and the oil residue falls into the oil residue groove 68. The filtered edible oil falls into the oil storage tank 67, and the oil guide pump 69 is started. The edible oil in the oil storage tank 67 is re-introduced into the frying tank 1 by the nozzle 611 after passing through the oil discharge transverse pipe 610, so as to circulate and filter the edible oil in the frying tank 1. After a certain amount of oil residue is stored in the oil residue groove 68, the cylinder 12 is started to make the extrusion plate 11 squeeze out the edible oil in the oil residue, and then the extruded edible oil is introduced into the oil storage tank 67 after passing through the filter screen 13 and the guide groove 14, so as to reduce the waste of edible oil.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gastrodia elata slice processing device, comprising a frying tank (1), characterized in that: A conveyor mesh belt (2) is installed in the frying tank (1); a corresponding discharge mesh belt (3) is provided at the left end of the conveyor mesh belt (2); a vibration component (4) is provided at a position on the frying tank (1) corresponding to the discharge mesh belt (3); a heating plate (5) is installed on the inner wall of the frying tank (1); and a slag removal component (6) is installed on the frying tank (1); The slag removal component (6) comprises an oil guide port (61), the oil guide port (61) being arranged at the bottom of the frying tank (1), the oil guide port (61) being connected to an oil guide pipe (62), the bottom end of the oil guide pipe (62) being provided with an oil outlet (63), a filter plate (64) being arranged below the oil outlet (63), the filter plate (64) being fixedly connected to a rotating rod (65), a plurality of filter plates (64) being evenly distributed on the rotating rod (65), one end of the rotating rod (65) being connected to a primary motor (66), correspondingly arranged oil storage tanks (67) and oil residue tanks (68) being arranged below the filter plate (64), the oil storage tank (67) being connected to an oil guide pump (69) via a pipeline, the oil guide pump (69) being connected to an oil discharge transverse pipe (610) via a pipeline, the oil discharge transverse pipe (610) being provided with a plurality of equally spaced spray heads (611), the spray heads (611) being arranged on the frying tank (1).

2. A gastrodia elata slice processing device according to claim 1, characterized in that: The bottom of the frying tank (1) is fixedly connected to a frame (7), and the top of the frying tank (1) is fixedly connected to a hopper (8) at the right end.

3. A gastrodia elata slice processing device according to claim 1, characterized in that: The vibration component (4) comprises a secondary motor (41), the secondary motor (41) being connected to a disc (42) via a motor shaft, a crossbar (43) being fixedly connected to a position close to an edge of a side of the disc (42) away from the secondary motor (41), and a plurality of striking heads (44) being arranged at equal distances from each other on the crossbar (43).

4. The gastrodia elata slice processing device according to claim 1, characterized in that: A mounting seat (9) is fixedly connected to the bottom of the frying tank (1), and the oil guide pipe (62) passes through the mounting seat (9).

5. A gastrodia elata slice processing device according to claim 4, characterized in that: A partition (10) is provided in the inner cavity of the mounting seat (9), the rotating rod (65) is arranged above the partition (10), and the oil storage tank (67) and the frying tank (1) are respectively arranged on both sides of the partition (10).

6. A gastrodia elata slice processing device according to claim 5, characterized in that: An extrusion plate (11) is provided in the frying tank (1), the extrusion plate (11) is connected to a cylinder (12), and the cylinder (12) is provided on a mounting seat (9).

7. A gastrodia elata slice processing device according to claim 6, characterized in that: A filter screen (13) is provided below the extrusion plate (11), and a guide groove (14) is provided below the filter screen (13), wherein the guide groove (14) connects the oil storage tank (67) and the frying tank (1).

8. The gastrodia elata slice processing device according to claim 1, characterized in that: The conveying mesh belt (2) and the discharging mesh belt (3) are both composed of a three-stage motor (21), a driving roller (22), a driven roller (23), and a conveying mesh belt (24); the three-stage motor (21) is connected to the driving roller (22) via a motor shaft; the driving roller (22) and the driven roller (23) are connected to the conveying mesh belt (24); and a plurality of equally spaced pushing mesh plates (15) are provided on the conveying mesh belt (24).

Citation Information

Patent Citations

  • Gastrodia elata slice snack processing device

    CN215189243U