Electromagnetic flat bottom popcorn production line

Abstract

The utility model relates to an electromagnetic flat-bottom popcorn production line, which comprises a puffing device, an electromagnetic flat-bottom popcorn production line, an electromagnetic flat-bottom popcorn production line and an electromagnetic flat-bottom popcorn production line, the weighing head device is arranged above the puffing device and is used for accurately weighing the materials and then conveying the materials to the double-pot flat-bottom popcorn machine for heating and puffing; the automatic feeding and weighing system is located on one side of the double-pot flat-bottom popcorn machine, and the output end of the automatic feeding and weighing system extends to the top of the weighing head device; the assembly line is arranged below the double-pot flat-bottom popcorn machine and is used for transporting the puffed materials to the other end of the double-pot flat-bottom popcorn machine; the roller screen machine is arranged at one end of the assembly line and is used for collecting the puffed materials and filtering and screening the puffed materials; the vertical storage bin is arranged on one side of the roller screening machine, is connected with the roller screening machine through a bucket elevator and is used for storing the screened puffed materials; the oiling tank is arranged on one side of the automatic feeding and weighing system, and the output end of the oiling tank extends to the puffing device and is used for quantitatively oiling the puffing device.

Description

Technical Field

[0001] The utility model relates to the technical field, in particular to an electromagnetic flat-bottom popcorn production line. Background Art

[0002] Popcorn making equipment has existed for a long time. The popcorn high-pressure boiler we saw on the roadside when we were young is a simple popcorn making equipment. However, such equipment is not only dangerous, but also far from meeting market demand. There are some electric popcorn equipment on the market, but these equipment have complex structures, resulting in low automation and low efficiency in the production process of popcorn, which needs further improvement. Summary of the invention

[0003] The purpose of the utility model is to provide an electromagnetic flat-bottom popcorn production line with simple structure, cost saving and high working efficiency, full automation, simple operation of the whole process, no need for human participation, low production cost, good product quality, high yield rate and high equipment utilization rate, so as to solve the above technical problems.

[0004] In order to realize the above technical solution, the technical solution of the utility model is as follows: an electromagnetic flat-bottom popcorn production line, comprising:

[0005] A puffing device, wherein the puffing device is a double-pot flat-bottom popcorn machine;

[0006] A weighing head device is arranged above the puffing device, and is used to accurately weigh the material and then transport it to the double-pot flat-bottom popcorn machine for heating and puffing;

[0007] An automatic feeding and weighing system is located on one side of the double-pot flat-bottom popcorn machine, and the output end extends to the top of the weighing head device;

[0008] An assembly line is arranged below the double-pot flat-bottom popcorn machine and is used to transport the expanded material to the other end;

[0009] A roller screen is arranged at one end of the assembly line, and is used to collect the expanded material and filter and screen it;

[0010] A vertical storage bin is provided on one side of the roller screen machine and connected to the roller screen machine through a fighter elevator, and is used to store the expanded materials after screening; and

[0011] A refueling tank is arranged at one side of the automatic feeding and weighing system, and an output end of the refueling tank extends to the puffing device, and is used for quantitatively refueling the puffing device.

[0012] Furthermore, the double-pot flat-bottom popcorn machine includes a double-pot flat-bottom bracket; a flat pan body is rotatable and arranged in an array on the double-pot flat-bottom bracket; a flat wire drum is detachably arranged at the bottom of the flat pan body; a radiator is arranged under the flat wire drum; a pouring cylinder is swingably arranged on the double-pot flat-bottom bracket; the pouring cylinder can drive the flat pan body to swing back and forth; a stirring assembly is arranged on the flat pan body; and temperature measuring columns are arranged in an array radially outward at the bottom of the flat pan body.

[0013] Furthermore, the stirring assembly includes a stirring motor; the stirring motor output end is detachably provided with a stirring rod; a flat-bottomed stirring rod is provided in a circular array at the end of the stirring rod; the flat-bottomed stirring rod is wrapped with a body formed by an iron rod bent into a 90° angle; and a second bending portion is provided at both ends of the body facing the same direction.

[0014] Furthermore, the weighing head device includes a weighing head bracket; a three-head linear scale is provided on the weighing head bracket; a material guide assembly is provided at the output end of the three-head linear scale; the material guide assembly extends above the double-pot flat-bottom popcorn machine.

[0015] Furthermore, the automatic feeding and weighing system is an automatic feeding device arranged in an arc-shaped array.

[0016] Furthermore, the automatic loading device includes a hopper assembly; a spiral lift is inclined at the bottom of the hopper assembly; a rotation-blocking material level switch is provided on the inner side of the hopper assembly, and the rotation-blocking material level switch is located directly in front of the feed port of the spiral lift; a raw material stirring shaft is rotatably provided on the inner side of the hopper assembly.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1) The utility model is applied to the popcorn production line, and the puffing device, the weighing device, the automatic feeding and weighing system, the assembly line, the roller screen machine, the storage bin, the refueling tank, the PLC controller and other equipment cooperate to realize automatic feeding, refueling, puffing, screening and storage, thereby replacing manual operation, and the degree of automation is high, which ensures the production quality, reduces the production working time and improves the production efficiency. The utility model has a simple structure, saves costs and has high working efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate and high equipment utilization rate;

[0019] 2) The utility model has a compact structure and a simple structure, and each step of making popcorn can be clearly viewed;

[0020] 3) The utility model can produce a large amount of popcorn at one time, and the production efficiency is high, which can well meet the market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the electromagnetic flat-bottom popcorn production line of the utility model;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the electromagnetic flat-bottom popcorn production line of the utility model from the positive axis side. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0026] Please refer to the attached Figure 1 to Figure 2As shown: an electromagnetic flat-bottom popcorn production line, comprising: a puffing device 1, a weighing device 2, an automatic feeding weighing system 3, an assembly line 4, a roller screen machine 5, a vertical storage bin 6, a refueling tank 7 and a PLC controller. The PLC controller is electrically connected to the puffing device 1, the weighing device 2, the automatic feeding weighing system 3, the assembly line 4, the roller screen machine 5, the vertical storage bin 6, and the refueling tank 7 to control the puffing device 1, the weighing device 2, the automatic feeding weighing system 3, the assembly line 4, the roller screen machine 5, the vertical storage bin 6, and the refueling tank 7 to work together. The automated control part of the PLC controller in this example can be specifically set by those skilled in the art according to the requirements of the popcorn production process, the structure and working process of the electromagnetic flat-bottom popcorn production line described below, and will not be repeated here. The puffing device 1 is a double-pot flat-bottom popcorn machine, which is used to heat and stir corn until it is puffed and formed; the weighing head device 2 is arranged above the puffing device 1, and is used to accurately weigh the material and then transport it to the double-pot flat-bottom popcorn machine for heating and puffing; the automatic feeding and weighing system 3 is located on one side of the double-pot flat-bottom popcorn machine, and the output end extends to the top of the weighing head device 2; the assembly line 4 is arranged below the double-pot flat-bottom popcorn machine, and is used to transport the puffed material to the other end; the roller screen machine 5 is arranged at one end of the assembly line 4, and is used to collect the puffed material and filter and screen it; the vertical storage bin 6 is arranged on one side of the roller screen machine 5, and is connected to the roller screen machine 5 through a fighter hoist, and is used to store the screened puffed material; the refueling tank 7 is arranged on one side of the automatic feeding and weighing system 3, and the output end extends to the puffing device 1, and is used to quantitatively refuel the puffing device 1. In this example, the puffing device, the weighing device, the automatic feeding and weighing system, the assembly line, the roller screen, the storage bin, the refueling tank, the PLC controller and other equipment cooperate to realize automatic feeding, refueling, puffing, screening and storage, thereby replacing manual operation, and the degree of automation is high, which ensures the production quality, reduces the production working time and thus improves the production efficiency. The utility model has a simple structure, saves costs and has high working efficiency, reduces labor costs and labor intensity, has low production costs, good product quality, high yield rate and high equipment utilization rate.

[0027] On the basis of the above embodiment, the double-pot flat-bottom popcorn machine includes a double-pot flat-bottom bracket for supporting the installation of other parts; the double-pot flat-bottom bracket is rotatable and arrayed with a flat pan body 12 for puffing corn; the bottom of the flat pan body 12 is detachably provided with a flat wire drum 13 for heating the flat pan body 12; a radiator 14 is provided under the flat wire drum 13 for dissipating heat in time to ensure that the flat wire drum 13 can work normally; the double-pot flat-bottom bracket is swingably provided with a pouring cylinder 1 5, used to provide pouring power; the pouring cylinder 15 can drive the pan body 12 to swing back and forth to automatically pour the finished product in preparation for the next puffing; the pan body 12 is provided with a stirring assembly 16, which is used to stir and mix the raw materials inside, so that all the corns used can be heated and puffed evenly, and at the same time, sugar and oil are evenly wrapped on each corn; the bottom of the pan body 12 is provided with a temperature measuring column 17 in an array radially outward, which is used to detect the temperature inside the pan body at all times to ensure that the temperature remains consistent throughout the puffing process. The electromagnetic field emitted by the flat wire coil 13 (eddy current heating) of the utility model quickly and evenly heats up, realizing uniform heating of the popcorn raw materials to ensure that the produced popcorn has a good shape, yield and taste.

[0028] Based on the above embodiment, the stirring assembly 16 includes a stirring motor for providing driving force for stirring; the output end of the stirring motor is detachably provided with a stirring rod for stirring the raw materials inside the pot body so that each of them is heated evenly; a flat-bottomed stirring rod is provided in a circular array at the end of the stirring rod; the flat-bottomed stirring rod is wrapped with a main body formed by an iron rod bent into a 90° angle; a second bending portion is provided at both ends of the main body facing the same direction, so that a large area can be pushed while generating movement toward the axis of the pot body to ensure that all raw materials can be heated evenly and accelerate puffing.

[0029] On the basis of the above embodiment, the weighing head device 2 includes a weighing head bracket 21; a three-head linear scale 22 is arranged on the weighing head bracket 21; a material guide assembly is arranged at the output end of the three-head linear scale 22; the material guide assembly extends above the double-pot flat bottom popcorn machine. When in use, the raw materials enter the three-head linear scale 22 for quantitative measurement and then enter the inside of the puffing device 1 through the material guide assembly. The quantitative measurement by the three-head linear scale 22 can effectively ensure the balance of the respective raw material ratios and the quality of the product.

[0030] Based on the above embodiment, the automatic feeding and weighing system 3 is an automatic feeding device arranged in an arc array.

[0031] Based on the above embodiment, the automatic feeding device includes a hopper assembly 31; a spiral lifter 32 is inclined at the bottom of the hopper assembly 31, which is used to gradually lift the raw materials and drop them to the weighing head device 2 for weighing; a rotation-blocking material level switch 33 is provided on the inner side of the hopper assembly 31, and the rotation-blocking material level switch 33 is located directly in front of the feed port of the spiral lifter 32, which is used to ensure that the raw materials will not get stuck at the feed port, and at the same time ensure that the raw materials can enter the spiral lifter 32 evenly; a raw material stirring shaft 34 is rotatably provided on the inner side of the hopper assembly 31, which is used to stir and disperse the raw materials to ensure smooth feeding.

[0032] The utility model works as follows: sugar, corn and other raw materials are transported to the weighing head device 2 through the spiral lifting machine 32, and then weighed to the designed number and poured into the inner side of the double-pot flat-bottom popcorn machine through the material guide assembly; oil is pumped into the inner side of the double-pot flat-bottom popcorn machine through the quantitative pump, and then the flat wire disc 13 circuit is connected to heat the raw materials inside the pot body. During the processing, the stirring assembly 16 rotates continuously to stir it. When the puffing is completed, the double-pot flat-bottom popcorn machine pours it into the assembly line, and transports it to the inner side of the roller screen machine 5 through the assembly line for screening and filtering, and finally transports it to the vertical storage bin 6 for storage through the elevator. The electromagnetic flat-bottom popcorn production line of the utility model can puff and process a large amount of corn in a short time, and has a high degree of automation, providing a fully automatic popcorn making equipment.

[0033] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any person skilled in the art should be able to use the technical content disclosed above to make equivalent embodiments that are equivalent changes by slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An electromagnetic flat-bottom popcorn production line, characterized in that: include: A puffing device (1), wherein the puffing device (1) is a double-pot flat-bottom popcorn machine; A weighing head device (2) is arranged above the puffing device (1) and is used to accurately weigh the material and then transport it to the double-pot flat-bottom popcorn machine for heating and puffing; An automatic feeding and weighing system (3) is located on one side of the double-pot flat-bottom popcorn machine, and the output end thereof extends to the top of the weighing head device (2); An assembly line (4) is arranged below the double-pot flat-bottom popcorn machine and is used to transport the expanded material to the other end; A roller screen (5), arranged at one end of the assembly line (4), is used to collect the expanded material and filter and screen it; A vertical storage bin (6) is arranged on one side of the roller screen machine (5) and is connected to the roller screen machine (5) via a bucket elevator, and is used to store the expanded material after screening; and A refueling tank (7) is arranged on one side of the automatic feeding and weighing system (3), and the output end of the refueling tank extends to the puffing device (1), and is used for quantitatively refueling the puffing device (1).

2. The electromagnetic flat-bottom popcorn production line according to claim 1, characterized in that: The double-pot flat-bottom popcorn machine comprises a double-pot flat-bottom bracket (11); a flat-bottomed pan body (12) is rotatably arranged in an array on the double-pot flat-bottom bracket (11); a flat-bottomed pan body (12) is detachably arranged at the bottom of the flat-bottomed pan body (12); a radiator (14) is arranged below the flat-bottomed pan (13); a pouring cylinder (15) is swingably arranged on the double-pot flat-bottomed bracket (11); the pouring cylinder (15) can drive the flat-bottomed pan body (12) to swing back and forth; a stirring assembly (16) is arranged on the flat-bottomed pan body (12); and temperature measuring columns (17) are arranged in an array radially outward at the bottom of the flat-bottomed pan body (12).

3. The electromagnetic flat-bottom popcorn production line according to claim 2, characterized in that: The stirring assembly (16) comprises a stirring motor; a stirring rod is detachably provided at the output end of the stirring motor; a flat-bottomed stirring rod is provided in a circular array at the end of the stirring rod; the flat-bottomed stirring rod comprises a body formed by bending an iron rod into a 90° angle; and a second bending portion is provided at both ends of the body in the same direction.

4. The electromagnetic flat-bottom popcorn production line according to claim 1, characterized in that: The weighing head device (2) comprises a weighing head bracket (21); a three-head linear scale (22) is arranged on the weighing head bracket (21); a material guide assembly is arranged at the output end of the three-head linear scale (22); the material guide assembly extends above the double-pot flat-bottom popcorn machine.

5. The electromagnetic flat-bottom popcorn production line according to claim 1, characterized in that: The automatic feeding and weighing system (3) is an automatic feeding device arranged in an arc-shaped array.

6. The electromagnetic flat-bottom popcorn production line according to claim 5, characterized in that: The automatic loading device comprises a hopper assembly (31); a spiral lifting machine (32) is obliquely provided at the bottom of the hopper assembly (31); a rotary resistance material level switch (33) is provided on the inner side of the hopper assembly (31), and the rotary resistance material level switch (33) is located directly in front of the feeding port of the spiral lifting machine (32); and a raw material stirring shaft (34) is rotatably provided on the inner side of the hopper assembly (31).

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